CN115557211A - Automatic transfer device of rod of dividing head - Google Patents
Automatic transfer device of rod of dividing head Download PDFInfo
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- CN115557211A CN115557211A CN202211306297.5A CN202211306297A CN115557211A CN 115557211 A CN115557211 A CN 115557211A CN 202211306297 A CN202211306297 A CN 202211306297A CN 115557211 A CN115557211 A CN 115557211A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1442—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of the bottom or a part of the wall of the container
- B65G47/1471—Movement in one direction, substantially outwards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Mechanical Engineering (AREA)
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Abstract
本发明公开了一种分头棒料自动中转装置,为机械加工设备提供具有指定分头朝向的分头棒料,该装置包括供料机构、储料机构、分料机构和上料机构,其中,分料机构的分料机械手抓取供料机构上的分头棒料时,分料机构的分头感应器检测分头棒料的分头朝向若为指定朝向,则分料机械手直接将分头棒料投放至储料机构的料仓内;若分头朝向与指定朝向相反,则分料机构的旋转气缸先驱动分料机械手旋转至分头棒料为指定朝向后再投放至料仓内;分头棒料被投放至料仓后,储料机构的推杆组件推动分头棒料整齐码放,顶出组件将分头棒料向上逐个推出通过上料机构的上料机械手抓取后传递至机械加工设备。本发明结构简单布局合理,提高生产效率节约生产成本。
The invention discloses an automatic transfer device for split bar stock, which provides split bar stock with designated split head orientation for mechanical processing equipment. When the distributing manipulator of the mechanism grabs the split bar on the feeding mechanism, the split sensor of the distributing mechanism detects the split orientation of the split bar. If it is the specified orientation, the distributing manipulator directly puts the split bar into the storage mechanism If the direction of the split head is opposite to the specified direction, the rotary cylinder of the distribution mechanism will first drive the distribution manipulator to rotate until the split head bar is in the specified direction and then put it into the bin; after the split bar is put into the bin , the push rod assembly of the storage mechanism pushes the split bars to be stacked neatly, and the ejector assembly pushes the split bars upward one by one, and is grabbed by the feeding manipulator of the feeding mechanism and then transferred to the machining equipment. The invention has simple structure and reasonable layout, improves production efficiency and saves production cost.
Description
技术领域technical field
本发明涉及一种自动上下料技术领域,具体涉及一种分头棒料自动中转装置。The invention relates to the technical field of automatic loading and unloading, in particular to an automatic transfer device for split bars.
背景技术Background technique
分头棒料即由大径段和小径段组成的料棒,在切削刀具制造行业尤为多见,该刀具的料棒具有切削部和柄部,柄部的直径大于切削部的直径,为了实现将刀具棒料的进行全自动化流水线加工以成型切削刀具,需要将切削部的方向保持一致性,称为分头整理,目前采用人工在前端对分头棒料的进行分头整理后送入自动加工流水线上对棒料进行后续加工,存在分头整理效率低的问题。Split bar stock is a bar composed of a large diameter section and a small diameter section. It is especially common in the cutting tool manufacturing industry. The bar of the tool has a cutting part and a shank. The diameter of the shank is larger than the diameter of the cutting part. In order to realize the The fully automated assembly line processing of tool bars to form cutting tools requires the direction of the cutting part to be kept consistent, which is called split finishing. At present, the split bar is manually sorted at the front end and then sent to the automatic processing line for alignment. Subsequent processing of bar stock has the problem of low efficiency of separate arrangement.
再者,由于分头棒料的柄部的直径大于切削部的直径,使得刀具柄部的质量大于切削部的质量。目前分头棒料的输送大多采用直线式输送,即将分头棒料控制于与其直径匹配的输送槽内,通过料件之间的相互推动实现自动输送;但在输送过程中因料件自身前后的质量不一会出现轻的一端翘起偏位,导致料件堆积于输送线槽内;该种输送方式还存在当出现断料或残次料件时,人工进行残次品处理过程中,会导致后端加工设备欠料停机,等待前端问题处理完成后才能重新恢复生产,既浪费生产资源又影响生产效率。Furthermore, since the diameter of the shank of the split bar is larger than the diameter of the cutting part, the quality of the tool shank is greater than that of the cutting part. At present, most of the conveying of split bars adopts linear conveying, that is, the split bars are controlled in the conveying trough matching its diameter, and the automatic conveying is realized through the mutual push between the materials; The light end will be warped and deflected in a short time, causing the materials to accumulate in the conveying line trough; this kind of conveying method also has problems in the process of manual processing of defective products when there are broken materials or defective products. The back-end processing equipment is shut down due to lack of material, and production can only be resumed after the front-end problem is solved, which wastes production resources and affects production efficiency.
发明内容Contents of the invention
为了克服上述缺陷,本发明提供了一种分头棒料自动整理,以及提供储料机构以保证机械加工设备持续生产,提高生产效率的分头棒料自动中转装置。In order to overcome the above-mentioned defects, the present invention provides an automatic sorting of split bars, and an automatic transfer device for split bars that provides a material storage mechanism to ensure continuous production of machining equipment and improve production efficiency.
本发明为了解决其技术问题所采用的技术方案是:提供一种分头棒料自动中转装置,用于为机械加工设备提供具有指定分头朝向的分头棒料,该分头棒料由大径段和小径段组成,其中,所述自动中转装置包括:The technical scheme adopted by the present invention to solve the technical problem is: provide an automatic transfer device for split bar stock, which is used to provide split bar stock with a specified split head orientation for machining equipment, and the split bar stock consists of a large diameter section and a small diameter section section, wherein the automatic transfer device includes:
供料机构,所述供料机构包括产品放置台、以及对称设于所述产品放置台的两侧用于定位分头棒料的夹紧组件;A feeding mechanism, the feeding mechanism includes a product placement platform, and clamping components symmetrically arranged on both sides of the product placement platform for positioning the split bars;
储料机构,设于所述供料机构的一侧,包括具有斜坡状底面的料仓、设于所述料仓的斜坡状底面的坡顶部用于推压整理分头棒料的推杆组件,以及设于所述料仓的斜坡状底面的坡底部用于将所述料仓内的分头棒料逐个推出的顶出组件;The material storage mechanism is arranged on one side of the feeding mechanism, and includes a silo with a slope-shaped bottom surface, and a push rod assembly provided on the slope top of the slope-shaped bottom surface of the silo for pushing and arranging the split bars, And an ejection assembly provided at the slope bottom of the sloping bottom surface of the silo for pushing out the split bars in the silo one by one;
分料机构,将分头棒料由所述供料机构逐个传递至所述储料机构,所述分料机构包括分料机械手以及用于驱动所述分料机械手动作的第一驱动组件,所述第一驱动组件包括旋转气缸;所述分料机械手上设有用于检测分头棒料的分头朝向的分头感应器,所述旋转气缸根据所述分头感应器的感应信号确定分头棒料需要旋转时,驱动所述分料机械手旋转使分头棒料的分头朝向为指定方向;A material distribution mechanism, which transfers the split bars from the feeding mechanism to the storage mechanism one by one, the material distribution mechanism includes a material distribution manipulator and a first drive assembly for driving the material distribution manipulator, the The first drive assembly includes a rotary cylinder; the split manipulator is provided with a split sensor for detecting the split orientation of the split bar, and the rotary cylinder determines that the split bar needs to be rotated according to the induction signal of the split sensor. Driving the splitting manipulator to rotate so that the splitting direction of the splitting bar is in the specified direction;
上料机构,将分头棒料由所述储料机构逐个传递至所述机械加工设备,所述上料机构包括上料机械手以及驱动所述上料机械手动作的第二驱动组件;A feeding mechanism, which transfers the split bars one by one from the storage mechanism to the machining equipment, and the feeding mechanism includes a feeding manipulator and a second drive assembly that drives the action of the feeding manipulator;
其中,所述分料机构的分料机械手抓取供料机构的产品放置台上的分头棒料时,所述分料机构的分头感应器检测分头棒料的分头朝向,若分头朝向为指定朝向,则所述分料机械手直接将分头棒料投放至所述储料机构的料仓内;若分头朝向与指定朝向相反,则所述分料机构的旋转气缸先驱动所述分料机械手旋转至使分头棒料的分头朝向为指定朝向后再投放至料仓内;Wherein, when the material-distributing manipulator of the material-distributing mechanism grabs the divided bar on the product placement table of the feeding mechanism, the divided sensor of the described material-distributing mechanism detects the direction of the divided bar. , then the material distributing manipulator directly puts the divided bar stock into the silo of the material storage mechanism; Make the split head of the split bar stock the specified direction before putting it into the bin;
分头棒料被投放至所述料仓后,所述储料机构的推杆组件推动所述分头棒料整齐码放,同时所述顶出组件将所述分头棒料向上逐个推出,被推出后的所述分头棒料通过所述上料机构的上料机械手抓取后再传递至机械加工设备。After the split bars are put into the silo, the push rod assembly of the storage mechanism pushes the split bars to be stacked neatly, and at the same time, the ejector assembly pushes the split bars upward one by one. The split bars are grabbed by the feeding manipulator of the feeding mechanism and then transferred to the machining equipment.
作为本发明的进一步改进,所述夹紧组件包括夹紧板和驱动所述夹紧板夹紧分头棒料的第一驱动气缸。As a further improvement of the present invention, the clamping assembly includes a clamping plate and a first driving cylinder for driving the clamping plate to clamp the split bar.
作为本发明的进一步改进,所述料仓上方敞口,所述料仓的坡顶部沿其底面的倾斜方向开设有两条滑槽,两条所述滑槽相互平行且间隔设置,两条所述滑槽的间距与分头棒料的大径的轴向长度相对应。As a further improvement of the present invention, the top of the silo is open, and the slope top of the silo is provided with two chutes along the inclination direction of its bottom surface. The two chutes are parallel to each other and arranged at intervals. The spacing of the chute corresponds to the axial length of the major diameter of the split bar stock.
作为本发明的进一步改进,所述推杆组件包括与所述滑槽滑配的推杆、驱动所述推杆沿所述滑槽往复移动的第二驱动气缸、以及驱动所述推杆升降的第三驱动气缸。As a further improvement of the present invention, the push rod assembly includes a push rod slidingly matched with the chute, a second driving cylinder for driving the push rod to reciprocate along the chute, and a drive cylinder for driving the push rod to go up and down. The third drive cylinder.
作为本发明的进一步改进,所述顶出组件包括插设于所述料仓的坡底部的顶料板,设于所述料仓的坡底部靠近所述顶料板的挡料板,以及驱动所述顶料板以所述挡料板为路径上下移动的第四驱动气缸。As a further improvement of the present invention, the ejection assembly includes a top plate inserted at the bottom of the slope of the silo, a baffle plate arranged at the bottom of the slope of the silo close to the top plate, and a driving The fourth driving cylinder that the top material plate moves up and down with the material baffle plate as the path.
作为本发明的进一步改进,所述顶料板的上端面具有朝所述挡料板方向向下倾斜的第一斜面,所述挡料板上端面具有朝所述顶料板方向向下倾斜的第二斜面,所述第一斜面和所述第二斜面形成用于承载分头棒料的V形置料槽。As a further improvement of the present invention, the upper end surface of the top material plate has a first inclined surface inclined downward toward the direction of the material baffle plate, and the upper surface of the material baffle plate has a first inclined surface inclined downward toward the direction of the top material plate. The second inclined plane, the first inclined plane and the second inclined plane form a V-shaped material trough for carrying split bars.
作为本发明的进一步改进,所述顶料板的厚度与分头棒料的大径保持一致。As a further improvement of the present invention, the thickness of the ejector plate is consistent with the major diameter of the split bar.
作为本发明的进一步改进,所述分料机械手包括第一机械臂和设于所述第一机械臂的下端的分料夹爪,所述第一驱动组件还包括用于驱动所述分料机械手横向移动的第五驱动气缸,以及用于驱动所述分料机械手升降的第六驱动气缸。As a further improvement of the present invention, the material distribution manipulator includes a first mechanical arm and a material distribution jaw provided at the lower end of the first mechanical arm, and the first drive assembly also includes a The fifth drive cylinder for lateral movement, and the sixth drive cylinder for driving the lifting of the material distribution manipulator.
作为本发明的进一步改进,所述上料机械手包括第二机械臂和设于所述第二机械臂下端的上料夹爪;所述第二驱动组件还包括用于驱动所述上料机械手横向移动的第七驱动气缸、用于驱动所述上料机械手升降的第八驱动气缸。As a further improvement of the present invention, the loading manipulator includes a second mechanical arm and a loading jaw arranged at the lower end of the second mechanical arm; The seventh driving cylinder for moving, the eighth driving cylinder for driving the lifting of the loading manipulator.
作为本发明的进一步改进,所述夹紧板上开设有第一避让槽,所述顶料板和所述挡料板的上端面的对称位置上分别开设有的第二避让槽;所述分料夹爪和所述上料夹爪上分别设有与分头棒料的大径匹配的仿形槽。As a further improvement of the present invention, a first avoidance groove is provided on the clamping plate, and a second avoidance groove is respectively provided on the symmetrical positions of the upper end surfaces of the top material plate and the material blocking plate; The feeding jaw and the feeding jaw are respectively provided with profiling grooves matching the major diameters of the split bars.
本发明的有益效果是:The beneficial effects of the present invention are:
1、通过设置分料机械手进行料件的自动传递和分头整理,提高了分头整理效率;1. By setting up the material-distributing manipulator for automatic transfer of materials and separate sorting, the efficiency of separate sorting is improved;
2、通过设置能够存放一定数量且具有统一方向的分头棒料的料仓,以满足后端机械加工设备持续生产使用,通过在料仓的上端设置推压组件,对分头棒料进行推压整理防止其在滚动过程发生倾斜发生卡料,通过在料仓的底端设置顶出组件,使分头棒料从料仓中自动逐个有序排出以保证后端加工需求;2. By setting up a silo that can store a certain number of split bars with a uniform direction to meet the continuous production and use of the back-end machining equipment, by setting a pushing component at the upper end of the bin, the split bars are pushed and sorted To prevent it from tilting and jamming during the rolling process, by setting the ejector assembly at the bottom of the silo, the split bars are automatically and orderly discharged from the silo one by one to ensure the back-end processing requirements;
3、通过设置上料机械手将分头棒料有序的逐个传递至后端机械加工设备;3. By setting up the feeding manipulator, the separate bars are delivered to the back-end machining equipment one by one in an orderly manner;
4、本发明结构简单,布局合理,提高生产效率,节约生产成本。4. The present invention has simple structure and reasonable layout, improves production efficiency and saves production cost.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明供料机构结构示意图;Fig. 2 is a schematic structural view of the feeding mechanism of the present invention;
图3为本发明储料机构结构示意图;Fig. 3 is a schematic structural view of the storage mechanism of the present invention;
图4为本发明储料机构剖面示意图;Fig. 4 is a schematic cross-sectional view of the material storage mechanism of the present invention;
图5为本发明分料机械手结构示意图;Fig. 5 is a schematic structural view of the material-distributing manipulator of the present invention;
图6为本发明上料机械手结构示意图。Fig. 6 is a schematic structural view of the feeding manipulator of the present invention.
结合附图,作以下说明:In conjunction with the accompanying drawings, the following descriptions are made:
1、供料机构;11、产品放置台;12、夹紧组件;121、夹紧板;1211、第一避让槽;122、第一驱动气缸;2、储料机构;21、料仓;211、滑槽;22、推杆组件;221、推杆;222、第二驱动气缸;223、第三驱动气缸;23、顶出组件;231、顶料板;2311、第一斜面;232、挡料板;2321、第二斜面;2322、第二避让槽;233、第四驱动气缸;234、V形置料槽;3、分料机构;31、分料机械手;311、第一机械臂;3111、分料夹爪;32、第五驱动气缸;33、第六驱动气缸;34、旋转气缸;4、上料机构;41、上料机械手;411、第二机械臂;4111、上料夹爪;42、第七驱动气缸;43、第八驱动气缸。1. Feeding mechanism; 11. Product placement platform; 12. Clamping assembly; 121. Clamping plate; 1211. First avoidance groove; 122. First driving cylinder; 2. Storage mechanism; 21. Storage bin; 211 , chute; 22, push rod assembly; 221, push rod; 222, second drive cylinder; 223, third drive cylinder; 23, ejector assembly; 231, ejector plate; 2311, first slope; Material plate; 2321, the second inclined plane; 2322, the second avoidance groove; 233, the fourth drive cylinder; 234, V-shaped material trough; 3, material distribution mechanism; 31, material distribution manipulator; 311, the first mechanical arm; 3111. Distributing jaws; 32. Fifth driving cylinder; 33. Sixth driving cylinder; 34. Rotary cylinder; 4. Feeding mechanism; 41. Feeding manipulator; 411. Second mechanical arm; Claw; 42, the seventh drive cylinder; 43, the eighth drive cylinder.
具体实施方式detailed description
以下结合附图,对本发明的一个较佳实施例作详细说明。A preferred embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings.
参阅图1至6,本发明提供一种分头棒料自动中转装置的实施例,用于为机械加工设备提供具有指定分头朝向的分头棒料,该分头棒料由大径段和小径段组成,该自动中转装置包括:Referring to Figures 1 to 6, the present invention provides an embodiment of an automatic transfer device for split bar stock, which is used to provide mechanical processing equipment with split bar stock with a specified split head orientation. The split bar stock is composed of a large diameter section and a small diameter section. The automatic transfer device includes:
供料机构1,供料机构包括产品放置台11、以及对称设于产品放置台11的两侧用于定位分头棒料的夹紧组件12;The feeding mechanism 1, the feeding mechanism includes a product placement platform 11, and a clamping
储料机构2,设于供料机构1的一侧,包括具有斜坡状底面的料仓21、设于料仓21的斜坡状底面的坡顶部用于推压整理分头棒料的推杆组件22,以及设于料仓21的斜坡状底面的坡底部用于将料仓21内的分头棒料逐个推出的顶出组件23;The storage mechanism 2 is arranged on one side of the feeding mechanism 1, and includes a silo 21 with a slope-shaped bottom surface, and a push rod assembly 22 arranged on the top of the slope-shaped bottom surface of the silo 21 for pushing and sorting the split bars , and the slope bottom of the sloping bottom surface of the silo 21 is used to push out the split bars in the silo 21 one by one. Ejection assembly 23;
分料机构3,将分头棒料由供料机构1逐个传递至储料机构2,分料机构3包括分料机械手31以及用于驱动分料机械手31动作的第一驱动组件,第一驱动组件包括旋转气缸32;分料机械手31上设有用于检测分头棒料的分头朝向的分头感应器,旋转气缸32根据分头感应器的感应信号确定分头棒料需要旋转时,驱动分料机械手31旋转使分头棒料的分头朝向为指定方向;The distributing mechanism 3 transfers the divided bars from the feeding mechanism 1 to the storage mechanism 2 one by one. The distributing mechanism 3 includes a distributing manipulator 31 and a first driving assembly for driving the distributing manipulator 31. The first driving assembly Comprising a
上料机构4,将分头棒料由储料机构2逐个传递至机械加工设备,上料机构包括上料机械手41以及驱动上料机械手41动作的第二驱动组件;The feeding mechanism 4 transfers the split bars from the storage mechanism 2 to the machining equipment one by one. The feeding mechanism includes a
其中,分料机构3的分料机械手31抓取供料机构1的产品放置台11上的分头棒料时,分料机构3的分头感应器检测分头棒料的分头朝向,若分头朝向为指定朝向,则分料机械手31直接将分头棒料投放至储料机构2的料仓21内;若分头朝向与指定朝向相反,则分料机构3的旋转气缸32先驱动分料机械手31旋转至使分头棒料的分头朝向为指定朝向后再投放至料仓21内;Wherein, when the distributing manipulator 31 of the distributing mechanism 3 grabs the divided bar stock on the product placement table 11 of the feeding mechanism 1, the divided head sensor of the material distributing mechanism 3 detects the divided head direction of the divided bar stock, if the divided head direction is designated Orientation, the material distribution manipulator 31 directly puts the split bar into the bin 21 of the material storage mechanism 2; if the direction of the split head is opposite to the specified direction, the rotating
分头棒料被投放至料仓21后,储料机构2的推杆组件22推动分头棒料整齐码放,同时顶出组件23将分头棒料向上逐个推出,被推出后的分头棒料通过上料机构4的上料机械手41抓取后再传递至机械加工设备。After the split bars are put into the bin 21, the push rod assembly 22 of the material storage mechanism 2 pushes the split bars to be neatly stacked, and at the same time, the ejector assembly 23 pushes the split bars upward one by one, and the pushed split bars pass through the feeding The
参阅图2,本发明实施例中的供料机构1的进料口与其它前端进料设备连接,如震动盘,上料转盘等,分头棒料通过前端设备逐个被推送至供料机构1的产品放置台11上,设于产品放置台11两侧的夹紧组件12将分头棒料夹紧并等待分料机构3的分料机械手31的抓取。本发明实施例中的夹紧组件12包括夹紧板121和驱动夹紧板121夹紧分头棒料的第一驱动气缸122。具体的,产品放置台11上设有物料感应检测装置(图中未标示),该物料感应检测装置用于检测产品放置台11上是否为合格物料,即不是残缺料或断料,当检测出为合格物料时,设于产品放置台11两侧第一驱动气缸122分别驱动对应的夹紧板121相对靠近分头棒料并将其夹紧固定,当检测出为不合格产品时,分料机械手3不动作。Referring to Fig. 2, the feeding port of the feeding mechanism 1 in the embodiment of the present invention is connected with other front-end feeding equipment, such as a vibrating plate, a feeding turntable, etc., and the split rods are pushed to the front-end equipment one by one to the feeding mechanism 1. On the product placement table 11, the
参阅图3至4,本发明实施例中的料仓21用于存放一定数量具有指定分头方向的分头棒料,同时具有对分头棒料进行推送整理防止其在滚动过程发生倾斜而出现卡料的问题,以及从料堆中自动取出分头棒料并有序逐个排出的功能。本发明实施例中的料仓21上方敞口,料仓21的坡顶部沿其底面的倾斜方向开设有两条滑槽211,两条滑槽211相互平行且间隔设置,两条滑槽211的间距与分头棒料的大径的轴向长度相对应。其中,推杆组件22包括与滑槽211滑配的推杆221、驱动推杆221沿滑槽211往复运动的第二驱动气缸222、以及驱动推杆221升降的第三驱动气缸223。顶出组件23包括插设于料仓21的坡底部的顶料板231,设于料仓21的坡底部靠近顶料板231的挡料板232,以及驱动顶料板231以挡料板232为路径上下移动的第四驱动气缸233。具体的,当分料机械手31抓取供料机构1上的分头棒料后投放至料仓21时,分头棒料靠自重开始滚动靠近料仓21底部,同时的第二驱动气缸222驱动推杆22沿滑槽211移动并抵压分头棒料,使料仓内的分头棒料的轴线均处于平行的状态,不发生倾斜,防止卡料。同时,由于料仓21底部具有一定的斜度,因此推杆221通过第三驱动气缸223驱动其升降以适应料仓21的底部的斜度。为使推杆221更能贴合分头棒料,在推杆221与分头棒料接触的面开设有仿形弧面。Referring to Figures 3 to 4, the bin 21 in the embodiment of the present invention is used to store a certain number of split bars with a specified split direction, and at the same time, it has the function of pushing and sorting the split bars to prevent them from tilting during the rolling process and causing jamming. problems, as well as the function of automatically taking out individual bars from the stockpile and discharging them one by one in an orderly manner. The top of the feed bin 21 in the embodiment of the present invention is open, and the slope top of the feed bin 21 is provided with two
进一步的,挡料板232固定设于在料仓21的坡底,以形成料仓21的一个侧壁,顶料板231设置在挡料板232的内侧并无限靠近挡料板232,顶料板231通过第四驱动气缸233驱动沿挡料板232上升或下降。初始状态时,顶料板231的上端面与料仓21的底面在同一水平面上,当第四驱动气缸233驱动顶料板231上升时,顶料板231的上端将分头棒料由料仓21底部推起并上升,上升过程中,远离顶料板231上端面的分头棒料由于自重重新落回料仓21,以此保证顶料板231每次只推出一个分头棒料。Further, the
进一步的,顶料板231的上端面具有朝挡料板232方向向下倾斜的第一斜面2311,挡料板232上端面具有朝顶料板231方向向下倾斜的第二斜面2321,第一斜面2311和第二斜面2321形成用于承载分头棒料的V形置料槽234,该V形置料槽234的深度与分头棒料的大径相匹配。为保证231每次仅推出一个分头棒料,顶料板231的厚度与分头棒料的大径保持一致,这样既能保证在顶料板231推出过程中,远离顶料板231上端的分头棒料重新落回料仓21中。同时顶料板231的顶料过程也是对料仓21内的堆积的分头棒料进行活动疏导,便于料仓21内分头棒料的整理堆积。Further, the upper end surface of the
参阅图5,本发明实施例的分料机械手31能够将分头棒料逐个由供料机构1传递至料仓21内,同时具有调整分头棒料的分头方向的功能。本发明实施例的分料机械手31包括第一机械臂311和设于第一机械臂311的下端的分料夹爪3111,第一驱动组件还包括用于驱动分料机械手31横向移动的第五驱动气缸32,以及用于驱动分料机械手31升降的第六驱动气缸33。具体的,第五驱动气缸32驱动分料机械手31横向移动至产品放置台11的正上方,第六驱动气缸33驱动分料机械手31下降分料夹爪3111抓取置于产品放置台11上的分头棒料后,第六驱动气缸33驱动分料机械手31上升,分头感应器检测分料夹爪3111所抓取的分头棒料的分头朝向为指定朝向,直接将抓取的分头棒料投放至料仓21内,若分头朝向不是指定朝向,旋转气缸34驱动分料夹爪3111以其轴心旋转180°,调整分头棒料为指定朝向后,第五驱动气缸32驱动分料机械手31横向移动至料仓21的正上方,分料夹爪3111释放分头棒料使之落入料仓21内。Referring to FIG. 5 , the distributing manipulator 31 of the embodiment of the present invention can transfer the split bars one by one from the feeding mechanism 1 to the bin 21 , and has the function of adjusting the split direction of the split bars. The material distribution manipulator 31 of the embodiment of the present invention includes a first
参阅图6,上料机械手41包括第二机械臂411和设于第二机械臂411下端的上料夹爪4111;第二驱动组件还包括用于驱动上料机械手41横向移动的第七驱动气缸42、用于驱动上料机械手41升降的第八驱动气缸43。具体的,顶料板231的上端将分头棒料由料仓21底部推起使分头棒料置于由顶料板231和挡料板232所形成的V形置料槽234后,第七驱动气缸42驱动上料机械手41横向移动至V形置料槽234的正上方,第八驱动气缸43驱动上料机械手41下降上料夹爪4111抓取V形置料槽234上的分头棒料后再次驱动第二机械臂41上升,同时第七驱动气缸42驱动上料机械手41横向移动至后端机械加工设备,为后端机械加工设备提供指定分头朝向的分头棒料,便于生产加工,提高加工效率;同时后端机械加工设备使用的分头棒料来自于料仓21,因此,即使供料机构1的前端出现不合格料件,不会导致后端的机械加工设备欠料停机,使生产持续进行。Referring to Fig. 6, the
本发明实施例中,为了便于分料夹爪3111和上料夹爪4111抓取并传递分头料棒,夹紧板121上开设有用于避让分料夹爪3111的第一避让槽1211,顶料板231和挡料板232的上端面的对称位置上分别开设有用于避让上料夹爪4111的第二避让槽2322。同时在分料夹爪3111和上料夹爪4111上分别设有与分头棒料的大径匹配的仿形槽。In the embodiment of the present invention, in order to facilitate the grabbing of the distribution jaw 3111 and the
本发明实施例分头棒料的自动中转过程是:分料机构3的分料机械手31抓取供料机构1的产品放置台11上的分头棒料时,分料机构3的分头感应器检测分头棒料的分头朝向,若分头朝向为指定朝向,则分料机械手31直接将分头棒料投放至储料机构2的料仓21内;若分头朝向与指定朝向相反,则分料机构3的旋转气缸32先驱动分料机械手31旋转至使分头棒料的分头朝向为指定朝向后再投放至料仓21内;The automatic transfer process of the split bar stock in the embodiment of the present invention is: when the split bar stock on the product placement table 11 of the feeding mechanism 1 is grasped by the split manipulator 31 of the split material mechanism 3, the split head sensor of the split material mechanism 3 detects the split bar stock. The direction of the split head of the bar, if the direction of the split head is the designated direction, the distributing manipulator 31 will directly put the split bar into the bin 21 of the storage mechanism 2; if the direction of the split head is opposite to the designated direction, the rotation of the distributing mechanism 3 The
分头棒料被投放至料仓21后,储料机构2的推杆组件22推动分头棒料整齐码放,同时顶出组件23将分头棒料向上逐个推出,被推出后的分头棒料通过上料机构4的上料机械手41抓取后再传递至机械加工设备。After the split bars are put into the bin 21, the push rod assembly 22 of the material storage mechanism 2 pushes the split bars to be neatly stacked, and at the same time, the ejector assembly 23 pushes the split bars upward one by one, and the pushed split bars pass through the feeding The
本发明提供的分头棒料自动中转装置,通过设置分料机械手进行料件的自动传递和分头整理,提高了分头整理效率;通过设置能够存放一定数量且具有统一方向的分头棒料的料仓,以满足后端机械加工设备持续生产使用,通过在料仓的上端设置推压组件,对分头棒料进行推压整理防止其在滚动过程发生倾斜发生卡料,通过在料仓的底端设置顶出组件,使分头棒料从料仓中自动逐个有序排出以保证后端加工需求;通过设置上料机械手将分头棒料有序的逐个传递至后端机械加工设备;本发明结构简单,布局合理,提高生产效率,节约生产成本。The automatic transfer device for split bars provided by the present invention improves the efficiency of split ends by arranging the splitting manipulator for automatic transfer and split arrangement of the parts; by setting a bin capable of storing a certain number of split bars with a uniform direction, To meet the continuous production and use of the back-end mechanical processing equipment, by setting the push component at the upper end of the silo, push and arrange the split bar to prevent it from tilting and jamming during the rolling process, and by setting the top bar at the bottom of the silo Out of the assembly, the separate bars are automatically and orderly discharged from the silo one by one to ensure the back-end processing requirements; the separate bars are sequentially delivered to the back-end machining equipment one by one by setting the feeding manipulator; the invention has a simple structure and a layout Reasonable, improve production efficiency and save production cost.
在以上的描述中阐述了很多具体细节以便于充分理解本发明。但是以上描述仅是本发明的较佳实施例而已,本发明能够以很多不同于在此描述的其它方式来实施,因此本发明不受上面公开的具体实施的限制。同时任何熟悉本领域技术人员在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。In the foregoing description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the above descriptions are only preferred embodiments of the present invention, and the present invention can be implemented in many other ways different from those described here, so the present invention is not limited by the specific implementations disclosed above. At the same time, any person skilled in the art can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention without departing from the scope of the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. All the content that does not deviate from the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
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| CN118419521A (en) * | 2024-07-04 | 2024-08-02 | 中铁隆昌铁路器材有限公司 | Automatic bar feeding device and feeding method |
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Application publication date: 20230103 |
