CN106891373B - One kind having core fruit process chopper and slicer - Google Patents
One kind having core fruit process chopper and slicer Download PDFInfo
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- CN106891373B CN106891373B CN201710093017.XA CN201710093017A CN106891373B CN 106891373 B CN106891373 B CN 106891373B CN 201710093017 A CN201710093017 A CN 201710093017A CN 106891373 B CN106891373 B CN 106891373B
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 334
- 238000000034 method Methods 0.000 title claims description 19
- 230000008569 process Effects 0.000 title claims description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 239000004575 stone Substances 0.000 claims abstract description 35
- 239000002356 single layer Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 26
- 235000021038 drupes Nutrition 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 11
- 238000001467 acupuncture Methods 0.000 claims 8
- 125000004122 cyclic group Chemical group 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 5
- 238000004080 punching Methods 0.000 description 110
- 238000005457 optimization Methods 0.000 description 17
- 239000000463 material Substances 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 235000013372 meat Nutrition 0.000 description 6
- 230000009467 reduction Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 241001247821 Ziziphus Species 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000007159 enucleation Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 244000018633 Prunus armeniaca Species 0.000 description 1
- 235000009827 Prunus armeniaca Nutrition 0.000 description 1
- 240000005809 Prunus persica Species 0.000 description 1
- 235000006040 Prunus persica var persica Nutrition 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 235000021018 plums Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/02—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种有核水果加工切片设备,包括前后顺序衔接设置的果核去除机和水果切片机,所述水果切片机包括机床和设置在机床上的切片装置,切片装置前方还衔接设置有水果进料排序装置,所述水果进料排序装置包括呈水平回旋环状设置的进料传送带,进料传送带上表面的一端为上方设置有进料漏斗的进料端,进料传送带上表面另一端为衔接设置所述切片装置的出料端,进料传送带上方位于进料端和出料端之间还设置有铺平机构,铺平机构用于实现水果的单层展开铺平。本发明,能够有序高效地实现果肉切片,切片流畅性好;同时能够实现果核的批量式自动去除,具有果核去除可靠,能够同步实现核肉分离,可以更好保持果肉完整性等优点。
The invention discloses a stone fruit processing and slicing equipment, which comprises a fruit stone remover and a fruit slicing machine arranged sequentially in sequence. The fruit slicing machine includes a machine tool and a slicing device arranged on the machine tool, and the front of the slicing device is connected and arranged There is a fruit feeding sorting device, and the fruit feeding sorting device includes a feeding conveyor belt arranged in a horizontal circle, one end of the upper surface of the feeding conveyor belt is the feeding end with a feeding funnel above, and the upper surface of the feeding conveyor belt The other end is connected to the discharge end of the slicing device, and a paving mechanism is arranged between the feed end and the discharge end above the feeding conveyor belt, and the paving mechanism is used to realize the single-layer unfolding and paving of the fruit. The invention can slice the pulp in an orderly and efficient manner, with good slicing fluency; at the same time, it can realize batch-type automatic removal of the core, has the advantages of reliable core removal, can simultaneously realize the separation of the core and the flesh, and can better maintain the integrity of the fruit pulp, etc. .
Description
技术领域technical field
本发明涉及果肉加工领域,尤其涉及一种有核水果加工切片设备。The invention relates to the field of pulp processing, in particular to a device for processing and slicing stoned fruit.
背景技术Background technique
核果,是指是果实的一种类型,属于单果,由一个心皮发育而成的肉质果;一般内果皮木质化形成核。常见的有核水果(水果类核果)包括桃、李、杏以及枣等。这些有核水果大多美味多汁、香甜可口。无论是它们的果实还是加工后的成品,都深受广大人们的喜爱。但由于它们的储存期都很短且加工性不高,特别是它们的中心是坚硬的核,外表是皮,表皮和核之间是果肉,严重阻碍了这类果实深加工的产量,这无形中给部分加工企业带来了一些技术上的难题。Drupe refers to a type of fruit, which is a single fruit , a fleshy fruit developed from a carpel; generally, the endocarp is lignified to form a nucleus. Common stone fruits (fruit drupes) include peaches, plums, apricots, and dates. Most of these stone fruits are juicy, sweet and delicious. Whether it is their fruits or processed finished products, they are deeply loved by the people. However, due to their short storage period and low processing ability, especially their hard core in the center, skin on the outside, and pulp between the skin and the core, it seriously hinders the deep processing of this type of fruit. It has brought some technical difficulties to some processing enterprises.
有核水果的加工,常常需要进行清洗、去核、切片以及腌制等步骤。其中去核和切片等步骤,都是比较棘手却又难以解决的问题。The processing of stone fruit often requires steps such as washing, removing pits, slicing and pickling. Among them, steps such as denucleation and slicing are difficult but difficult problems to solve.
其中去核步骤中,目前国内现有的水果去核机器,主要有部分式、对辊式、捅杆式、打浆式、刮板式、凸齿滚筒分离凹板式这些去核机器。但比较明显存在的问题主要有,设备结构复杂,果肉损坏率偏高,水果在去核后保留的果肉完整性比较差等缺陷。故目前仍有不少的国内水果加工企业和工厂依旧采用落后的人工去核方法。这种落后且又费时费人力的去核方法,直接导致了去核效率偏低,劳动强度加大化,卫生安全条件没有得到保障,成品质量差,对于实现产品的规模量产化存在着很大的困难,从一定程度上影响了企业和工厂的生产效益。Wherein in the pitting step, the existing domestic fruit pitting machines mainly include partial type, double roller type, poking bar type, beating type, scraper type, convex tooth roller separation concave plate type these pitting machines. However, the obvious problems mainly include the complex structure of the equipment, the high rate of damage to the pulp, and the relatively poor integrity of the pulp retained after the fruit is pitted. Therefore, there are still many domestic fruit processing enterprises and factories that still adopt the backward manual method of removing cores. This backward, time-consuming and labor-intensive enucleation method directly leads to low enucleation efficiency, increased labor intensity, unsafe sanitation and safety conditions, and poor quality of finished products. Great difficulties have affected the production efficiency of enterprises and factories to a certain extent.
现有的水果切片设备,其结构基本是采用一个壳体,上端设置入口下端设置出口,壳体内设置刀片组进行切片。例如我国专利申请号201510986371.6所公开的一种水果切片装置就属于此类结构。这种类型的水果切片装置,虽然切片快捷,但存在有序性差,容易卡赌,切片均匀性差等缺陷。Existing fruit slicing equipment, its structure basically is to adopt a housing, the upper end is provided with inlet and the lower end is provided with outlet, and blade group is set in the housing and slices. For example, a fruit slicing device disclosed in Chinese Patent Application No. 201510986371.6 belongs to this type of structure. Although this type of fruit slicing device has fast slicing, it has defects such as poor order, easy jamming, and poor slicing uniformity.
发明内容Contents of the invention
本发明要解决的技术问题在于:怎样提供一种能够有序高效地实现果肉切片,切片流畅性好,并进一步能够先实现果核的自动去除,果核去除可靠,能够同步实现核肉分离,可以更好保持果肉完整性的有核水果加工切片设备。The technical problem to be solved by the present invention is: how to provide a method that can slice the pulp in an orderly and efficient manner, with good slicing fluency, and can further realize the automatic removal of the core, the removal of the core is reliable, and the separation of the core and the flesh can be realized synchronously. Stone fruit processing and slicing equipment that can better maintain the integrity of the pulp.
为了解决上述技术问题,本发明采用了如下的技术方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一种有核水果加工切片设备,包括前后顺序衔接设置的果核去除机和水果切片机,所述水果切片机包括机床和设置在机床上的切片装置,其特征在于,切片装置前方还衔接设置有水果进料排序装置,所述水果进料排序装置包括呈水平回旋环状设置的进料传送带,进料传送带上表面的一端为上方设置有进料漏斗的进料端,进料传送带上表面另一端为衔接设置所述切片装置的出料端,进料传送带上方位于进料端和出料端之间还设置有铺平机构,铺平机构用于实现水果的单层展开铺平。A processing and slicing equipment for stoned fruit, comprising a fruit stone remover and a fruit slicer arranged sequentially in sequence, the fruit slicer includes a machine tool and a slicing device arranged on the machine tool, and is characterized in that the front of the slicing device is also connected There is a fruit feeding sorting device, and the fruit feeding sorting device includes a feeding conveyor belt arranged in a horizontal circle, one end of the upper surface of the feeding conveyor belt is the feeding end with a feeding funnel above, and the upper surface of the feeding conveyor belt The other end is connected to the discharge end of the slicing device, and a paving mechanism is arranged between the feed end and the discharge end above the feeding conveyor belt, and the paving mechanism is used to realize the single-layer unfolding and paving of the fruit.
这样,设置的铺平机构能够将水果展开铺平呈单层,使其更加有序地进入到切片装置中,提高切片流畅性。In this way, the paving mechanism provided can spread the fruit into a single layer, so that it enters the slicing device in a more orderly manner, improving the smoothness of slicing.
作为优化,所述铺平机构,包括横向水平设置在在进料传送带上方的一根安装轴,安装轴下方设置有刷毛,刷毛所在区域和进料传送带宽度方向上尺寸对应匹配(匹配是指正对且不小于),刷毛和进料传送带上表面之间留有供单层水果通过的间隙。As an optimization, the paving mechanism includes an installation shaft horizontally arranged above the feed conveyor belt, brushes are arranged below the installation shaft, and the area where the brush hairs are located corresponds to the size in the width direction of the feed conveyor belt (matching refers to the opposite and not less than), there is a gap between the bristles and the upper surface of the feed conveyor for the passage of a single layer of fruit.
这样,利用刷毛的柔性可以不损坏水果果肉的同时完成水果在进料传送带上的铺平。In this way, the flexibility of the bristles can be used to complete the paving of the fruit on the feeding conveyor belt without damaging the fruit pulp.
作为优化,所述安装轴可转动地安装在机床上,安装轴刷毛沿安装轴周向满布设置,安装轴的一端和一个电机驱动连接,电机带动安装轴下表面沿进料传送带送料的相反方向旋转。As an optimization, the installation shaft is rotatably installed on the machine tool, the bristles of the installation shaft are arranged all over the circumference of the installation shaft, one end of the installation shaft is driven and connected with a motor, and the motor drives the lower surface of the installation shaft to rotate along the opposite direction of the feeding conveyor belt .
这样,刷毛旋转和水果接触可以更好地实现对水果的滚动铺平。In this way, the bristle rotation and fruit contact can better realize the rolling and paving of the fruit.
作为优化,所述进料传送带包括水平并列设置的两根呈水平回旋环状布置的链条,链条之间可转动地安装有若干横向设置的转辊,转辊之间相邻设置使得位于上部的转辊上表面能够承托并输送水果,链条安装在链轮上,链轮和电机驱动连接;还设置有用于带动位于上部的转辊自转的转辊自转驱动机构。As an optimization, the feed conveyor belt includes two chains arranged horizontally and arranged side by side in a horizontal circular shape, and several horizontally arranged turning rollers are rotatably installed between the chains, and the turning rollers are arranged adjacently so that the upper The upper surface of the rotating roller can support and convey fruits, the chain is installed on the sprocket, and the sprocket is connected to the motor drive; a rotating roller rotation driving mechanism for driving the upper rotating roller to rotate itself is also provided.
这样,靠转辊形成的传送带带动水果前进,转辊同时自转,更好地实现对水果的铺平,以及调整水果在传送带上的方向,使其轴向和传送带宽度方向一致,更加利于后续加工。In this way, the conveyor belt formed by the rotating roller drives the fruit forward, and the rotating roller rotates at the same time, which better realizes the paving of the fruit, and adjusts the direction of the fruit on the conveyor belt so that its axial direction is consistent with the width direction of the conveyor belt, which is more conducive to subsequent processing. .
作为优化,所述转辊自转驱动机构包括一块水平设置并固定于上部转辊下方机床上的摩擦板,摩擦板上表面为和上部转辊下表面接触的摩擦层。As an optimization, the rotating roller rotation drive mechanism includes a friction plate arranged horizontally and fixed on the machine tool below the upper rotating roller. The upper surface of the friction plate is a friction layer in contact with the lower surface of the upper rotating roller.
这样摩擦层靠摩擦力带动上部转辊自转,结构简单且带动转辊自转可靠。转辊带动水果旋转使轴线与辊子轴线平行,实现自动定向并沿自身轴线滑落到两个相邻的转辊之间横向排列成排,方便后续切片,特别适合用于对枣子等椭圆形的水果加工。进一步地,摩擦层可以为粘结得到的布料层或者橡胶材料层。In this way, the friction layer drives the upper rotating roller to rotate by friction, and the structure is simple and the driving of the rotating roller is reliable. The rotating roller drives the fruit to rotate so that the axis is parallel to the axis of the roller, realizes automatic orientation and slides along its own axis to be arranged horizontally between two adjacent rotating rollers, which is convenient for subsequent slicing, especially suitable for oval fruits such as jujubes processing. Further, the friction layer may be a cloth layer or a rubber material layer obtained by bonding.
作为优化,切片装置包括一根横向设置在进料传送带出料端前方的送料轮盘轴,送料轮盘轴可转动地安装在机床上并和电机驱动连接,送料轮盘轴上安装有送料轮盘,送料轮盘轴向宽度和进料传送带有效宽度对应,送料轮盘外表面沿轴向设置有多个沿周向布置的用于接入水果的接料槽,送料轮盘上包括接料槽所在的外表面还具有沿送料轮盘径向凹进的切刀缝,切刀缝沿送料轮盘轴向均布设置,切片装置还包括若干分别和每个切刀缝对应设置的切刀片,切刀片相对固定于机床且切刀片的刀刃所在一端插入切刀缝内,送料轮盘转动时切刀片的刀刃能够从外到内切过接料槽。As an optimization, the slicing device includes a feed wheel shaft arranged horizontally in front of the discharge end of the feed conveyor belt. The feed wheel shaft is rotatably installed on the machine tool and connected to the motor drive. The feed wheel shaft is equipped with a feed wheel The axial width of the feeding wheel corresponds to the effective width of the feeding conveyor belt. The outer surface of the feeding wheel is axially provided with a plurality of receiving grooves arranged in the circumferential direction for receiving fruits. The outer surface where the groove is located also has cutter slits recessed radially along the feed wheel, and the cutter slits are evenly distributed along the axial direction of the feed wheel, and the slicing device also includes a number of cutting blades that are respectively arranged corresponding to each cutter slit , the cutting blade is relatively fixed on the machine tool and one end of the cutting blade is inserted into the cutting knife slot, and the cutting blade can cut through the receiving groove from the outside to the inside when the feeding wheel rotates.
这样,在进料传送带上排序整齐后的水果在出料端顺序进入到送料轮盘上的接料槽内,然后依靠送料轮盘的旋转,带动接料槽内的水果经过切刀片刀刃完成切片,然后再从送料轮盘远离进料传送带一侧下方掉出接料槽完成切片,使得切片更加有序可靠和均匀,不会产生堵塞或切片不均等现象。实施时,送料轮盘出料一侧下方可以设置接料容器承接切好的水果片,或者再设置传送带将水果片输送往后续加工工序,完成水果果肉切片自动加工。In this way, the neatly sorted fruits on the feeding conveyor belt enter the receiving trough on the feeding wheel in sequence at the discharge end, and then rely on the rotation of the feeding wheel to drive the fruits in the receiving trough to pass through the cutting blade to complete the slicing. , and then drop out of the receiving chute from the side of the feeding wheel far away from the feeding conveyor belt to complete the slicing, making the slicing more orderly, reliable and uniform, without clogging or uneven slicing. During implementation, a receiving container can be set under the discharge side of the feeding wheel to accept the cut fruit slices, or a conveyor belt can be set to transport the fruit slices to the subsequent processing process to complete the automatic processing of fruit pulp slices.
作为优化,送料轮盘上端横向设置有一个矩形体结构的刀片固定架,刀片固定架顺送料轮盘转动的前端设置有若干刀片安装槽,切刀片上端安装固定在刀片安装槽内,下端向前下方倾斜并插入到切刀缝内且下表面为刀刃。As an optimization, a rectangular blade fixing frame is arranged horizontally on the upper end of the feeding wheel, and several blade mounting grooves are arranged on the front end of the blade fixing frame rotating along the feeding wheel. The upper end of the cutting blade is fixed in the blade mounting groove, and the lower end is forward. The lower part is inclined and inserted into the slit of the cutter, and the lower surface is a blade.
这样,更加方便切刀片的安装固定,切刀片的固定方式能够更好地保证切片的可靠,且更加方便水果在完成切片后掉出。In this way, it is more convenient to install and fix the cutting blade, and the fixing method of the cutting blade can better ensure the reliability of slicing, and it is more convenient for the fruit to fall out after slicing.
进一步地,所述进料传送带出料端和送料轮盘进料一侧之间还设置有一个送料滚筒,送料滚筒轴向和进料传送带宽度方向一致且可转动地安装在机床,送料滚筒和电机驱动连接并能够靠电机带动向送料传送带传送的反方向旋转,送料滚筒外表面沿轴向设置有呈排状的扎针,扎针直径小于切刀缝宽度,送料滚筒转动时扎针能够在一侧从进料传送带出料端外上侧边缘经过并在另一侧进入送料轮盘的接料槽内的切刀缝中转出。Further, a feeding roller is also arranged between the discharge end of the feeding conveyor belt and the feeding side of the feeding wheel, and the feeding roller is rotatably installed on the machine tool in the same axial direction as the width direction of the feeding conveyor belt, and the feeding roller and The motor drives the connection and can be driven by the motor to rotate in the opposite direction of the feeding conveyor belt. The outer surface of the feeding drum is provided with a row of needles along the axial direction. The diameter of the needles is smaller than the width of the cutter slit. The outer edge of the upper side of the discharge end of the feeding conveyor belt passes through and turns out in the cutting knife slit that enters the receiving trough of the feeding wheel on the other side.
这样,送料滚筒带动扎针旋转经过进料传送带出料端时,靠扎针将进料传送带出料端位于两个轧辊之间的单排水果轧入,然后再从另一侧将该排水果送入到送料轮盘的接料槽内,使其完成单排水果的切片。这样,更好地保证了水果成排地依次进入接料槽内的可靠性和有序性,避免卡赌并提高效率。In this way, when the feeding roller drives the pricking needles to rotate through the discharge end of the feed conveyor belt, the single row of fruits at the discharge end of the feed conveyor belt located between the two rollers will be rolled in by the pricking needles, and then the row of fruits will be fed from the other side. Into the feeding trough of the feeding wheel to make it complete the slicing of single-row fruit. In this way, the reliability and orderliness of the fruits entering the receiving chute in rows in turn are better ensured, avoiding jamming and improving efficiency.
作为优化,所述刀片固定架和送料滚筒相邻一侧还设置有向外下方弯曲的弧形挡块,弧形挡块位于扎针脱离送料轮盘位置的外侧,上对应每个扎针设置有能够供扎针转动时穿过的让针槽。As an optimization, the adjacent side of the blade fixing frame and the feeding drum is also provided with an arc-shaped stop that bends outward and downward. The needle slot for the needle to pass through when rotating.
这样,弧形挡块可以更好地保证扎针从接料轮盘中转出时,其上的水果能够掉入到对应的接料槽内,保证水果传送的可靠性。In this way, the arc-shaped stopper can better ensure that when the pricking needle is rotated out from the material receiving wheel, the fruit on it can fall into the corresponding material receiving trough, ensuring the reliability of fruit transmission.
作为优化,所述一种果核去除机,包括机架,机架上上设置有用于盛装果子的果杯,还正对果杯竖向设置有冲核杆,冲核杆能够下冲至果杯中实现冲核,果杯底部具有供果核掉出的下端口;As an optimization, said a kind of fruit core removal machine includes a frame, on which a fruit cup for containing fruit is arranged, and a core punching rod is arranged vertically opposite to the fruit cup, and the core punching rod can be punched down to the fruit. The core is washed in the cup, and the bottom of the fruit cup has a lower port for the core to fall out;
机架上水平设置有安装盘,安装盘上固定设置有果杯,果杯为上部呈竖向圆筒状下部整体呈同轴且小直径端向下的锥台筒状,果杯下部的锥台筒状部位上沿竖向开设有开槽,开槽下端延伸至果杯下端口,开槽沿周向上均匀分布使得相邻开槽之间果杯构成能够向外扩展的弹性片结构,果杯上端口直径大于待加工的核果最大直径,下端口直径小于最小核果直径(作为优选下端口直径小于最小果核直径,这样冲核时,总会使得弹性片下端被果核挤压张开,果核被冲出果杯下端口时,弹性片下端会向内收回,进而自动将果核切掉使其和冲核杆刃口中的果肉分离而更好地往下掉落,避免冲核杆收回时连同果核一起收回),果杯下端口向外扩展的极限范围直径大于最大果核直径,小于最小核果直径;机架上还设置有冲核卸果装置,冲核卸果装置包括冲核机构,冲核机构包括竖向正对果杯冲核加工工位上方的冲核杆,冲核杆呈筒状且下端口为刃口结构,冲核杆下端口直径小于最小果核直径,冲核杆上端和动力机构相连并能够靠动力机构带动下冲至对应工位的果杯中实现冲核。A mounting plate is arranged horizontally on the frame, and a fruit cup is fixedly arranged on the mounting plate. The upper part of the fruit cup is vertically cylindrical, and the lower part is generally coaxial and the small diameter end is downward. The cone shape of the lower part of the fruit cup Slots are vertically opened on the cylindrical part, and the lower end of the slots extends to the lower port of the fruit cup. The slots are evenly distributed along the circumference so that the fruit cups between adjacent slots form an elastic sheet structure that can expand outwards. The diameter of the upper port of the cup is greater than the maximum diameter of the drupe to be processed, and the diameter of the lower port is smaller than the diameter of the minimum drupe (as the preferred diameter of the lower port is smaller than the diameter of the smallest core, so that when punching the core, the lower end of the elastic sheet will always be squeezed and opened by the core. When the core is punched out of the lower port of the fruit cup, the lower end of the elastic piece will be retracted inward, and then the core will be automatically cut off to separate it from the pulp in the cutting edge of the core punching rod and fall down better, avoiding the core punching rod When retracted together with the fruit core), the diameter of the limit range of the outward expansion of the lower port of the fruit cup is greater than the maximum diameter of the core and smaller than the minimum diameter of the core; the frame is also provided with a punching and unloading device, which includes a punching and unloading device The core mechanism includes a core punching rod facing vertically above the fruit cup core punching processing station. The core punching rod is cylindrical and the lower port is a cutting edge structure. The diameter of the lower port of the core punching rod is smaller than the minimum diameter of the core. The upper end of the punching core rod is connected with the power mechanism and can be driven down by the power mechanism to punch down in the fruit cup of the corresponding station to realize the core punching.
这样,依靠冲核杆冲切的方式去除果核,具有果核去除可靠快捷高效,果肉保存完整度高等优点。其加工时,将核果落入定位到果杯中被果杯下部的锥筒段卡住,然后启动动力机构带动冲核杆下行冲入到果杯中,冲核杆下端刃口切入果肉并将果核向下冲出果杯,然后冲核杆向上收回,实现果肉和果核的自动分离。其设置的果杯以及冲核杆的尺寸精确考虑了果核和核果的大小范围,能够使得核果落入果杯后总能够卡到果杯中,冲核杆冲核时不会将核果一起冲出果杯,但果核总能冲出果杯。故具有结构简单,且果核去除可靠的特点。In this way, relying on the punching rod to remove the fruit core has the advantages of reliable, quick and efficient removal of the core, and high integrity of the pulp preservation. During its processing, the drupe is dropped into the fruit cup and is stuck by the cone section at the bottom of the fruit cup, and then the power mechanism is started to drive the punching rod down into the fruit cup, and the lower edge of the punching rod cuts into the fruit pulp and The core is flushed out of the fruit cup downwards, and then the core punching rod is retracted upwards to realize the automatic separation of pulp and core. The size of the set fruit cup and the stone punching rod accurately considers the size range of the stone and the stone fruit, so that the stone fruit can always be stuck in the fruit cup after falling into the fruit cup, and the stone fruit will not be washed together when the stone is punched. Out of the fruit cup, but the core can always be washed out of the fruit cup. Therefore, it has the characteristics of simple structure and reliable removal of fruit stones.
作为优化,所述冲核卸果装置还包括卸果机构,卸果机构包括竖向正对果杯卸果加工工位上方的卸果杆,卸果杆下端具有水平设置的压盘,压盘直径大于果杯下端口直径且小于果杯下端口向外扩展极限范围直径,卸果杆上端和动力机构相连并能够靠动力机构带动下冲至对应工位的果杯中将果肉向下压出;所述安装盘为转盘且中部通过竖向设置的转轴安装在机架上,转轴和转盘传动系统相连并能够靠转盘传动系统带动转盘旋转使其上的果杯从果杯冲核加工工位旋转至果杯卸果加工工位。As an optimization, the core punching and fruit unloading device also includes a fruit unloading mechanism, the fruit unloading mechanism includes a fruit unloading bar vertically facing above the fruit cup unloading processing station, the lower end of the fruit unloading bar has a horizontally arranged pressure plate, the pressure plate The diameter is larger than the diameter of the lower port of the fruit cup and smaller than the diameter of the limit range of outward expansion of the lower port of the fruit cup. The upper end of the fruit unloading rod is connected to the power mechanism and can be driven by the power mechanism to punch down into the fruit cup of the corresponding station to press the fruit pulp downward. The mounting plate is a turntable and the middle part is installed on the frame through a vertically arranged rotating shaft, the rotating shaft is connected with the turntable transmission system and can be driven by the turntable transmission system to rotate the turntable so that the fruit cup on it can be punched from the fruit cup to the core processing station Rotate to the fruit cup unloading processing station.
这样,当核果在果杯冲核加工工位靠冲核杆完成果核去除后,可以再控制自动旋转至果杯卸果加工工位,靠卸果杆将果杯中果肉向下压出,实现冲核后的果子的自动卸果。In this way, when the stone fruit is removed by the core punching rod at the fruit cup core punching processing station, it can be automatically rotated to the fruit cup fruit unloading processing station, and the fruit pulp in the fruit cup is pressed down by the fruit unloading rod. Realize the automatic unloading of the cored fruit.
作为优化,冲核机构包括多跟水平并列设置的冲核杆,卸果机构包括和冲核杆数量和排布方式均一致的多根并列设置的卸果杆,果杯设置在转盘上表面靠近侧边位置且沿周向均匀布置为多组,每组果杯的数量和排布方式和冲核杆一致。As an optimization, the core punching mechanism includes multiple core punching rods arranged side by side horizontally. The fruit unloading mechanism includes multiple fruit unloading rods arranged side by side with the same number and arrangement of the core punching rods. The fruit cup is arranged on the upper surface of the turntable close to the The side positions are evenly arranged in multiple groups along the circumference, and the number and arrangement of fruit cups in each group are consistent with those of the core punching rods.
这样,转盘每旋转一个工位,动力机构同时带动冲核杆和卸果杆下冲一个行程,可以一次性实现对下一批次果杯的冲核和相邻上一批次的果杯的卸果,进而实现批量式去核处理,提高生产效率。In this way, every time the turntable rotates a station, the power mechanism drives the core punching rod and the fruit unloading rod to punch down a stroke at the same time, which can realize the punching of the next batch of fruit cups and the adjacent fruit cups of the previous batch at one time. Fruit unloading, and then to achieve batch-type nuclear processing, improve production efficiency.
作为优化,所述冲核卸果装置中,动力机构包括一根竖向设置于机架上的导向柱,导向柱上可上下滑动地套设有一个安装板,安装板一侧下表面固定设置有所述冲核杆和卸果杆,安装板另一侧铰接有一根向下的连杆,连杆下端铰接在一个竖向设置的曲柄上构成曲柄连杆机构,曲柄和动力电机传动连接。As an optimization, in the said punching and fruit unloading device, the power mechanism includes a guide column vertically arranged on the frame, and a mounting plate can be slid up and down on the guide column, and the lower surface of one side of the mounting plate is fixedly arranged There are the described core punching rod and the fruit unloading rod, and a downward connecting rod is hinged on the other side of the mounting plate, and the lower end of the connecting rod is hinged on a crank arranged vertically to form a crank connecting rod mechanism, and the crank is connected with the power motor transmission.
这样,冲核杆和卸果杆共用一套动力机构,保证了动作的一致性,进而保证了工作的稳定性和可靠性。In this way, the core punching rod and the fruit unloading rod share a set of power mechanisms, which ensures the consistency of the action, and then ensures the stability and reliability of the work.
作为优化,所述冲核杆内腔上端向上贯穿连通至安装板上表面,安装板上方设置有固定于导向柱的顶板,顶板上对应冲核杆对应地竖直向下设置有顶肉杆,顶肉杆下端配合在冲核杆内腔中,冲核杆被动力机构带动上行至最高点时,顶肉杆下端露出于冲核杆下端。As an optimization, the upper end of the inner cavity of the core punching rod penetrates upwards to the upper surface of the mounting plate, a top plate fixed to the guide column is arranged above the mounting plate, and the corresponding core punching rod on the top plate is provided with a meat ejecting rod vertically downward correspondingly, The lower end of the meat ejecting rod fits in the inner chamber of the core punching rod, and when the core punching rod is driven up to the highest point by the power mechanism, the lower end of the meat ejecting rod is exposed at the lower end of the core punching rod.
这样,冲核杆每次向下切入果肉将果核顶出再向上回缩时,可以靠顶肉杆将冲核杆下端内部嵌入的部分果肉顶出掉落到果杯中,然后再转动转盘至下一工位进行卸果处理,这样避免了冲核杆内部堵塞,导致下次冲核切入果肉时受阻,保证了每次冲核的顺畅稳定。In this way, when the core punching rod cuts down into the pulp each time to push out the core and then retracts upward, the part of the pulp embedded in the lower end of the core punching rod can be pushed out and dropped into the fruit cup by the core punching rod, and then turn the turntable Go to the next station for fruit unloading, which avoids the internal blockage of the core punching rod, resulting in obstruction when the next punching core cuts into the pulp, ensuring smooth and stable core punching each time.
作为优化,所述冲核杆对应位置下方的机架上设置有位于转盘下方的去核滑槽,所述卸果杆对应位置下方的机架上设置有位于转盘下方的卸果滑槽。As an optimization, the frame below the corresponding position of the core punching rod is provided with a core removal chute below the turntable, and the frame below the corresponding position of the fruit unloading bar is provided with a fruit unloading chute below the turntable.
这样,能够方便更好地收集果核和果肉。Like this, can collect fruit stone and pulp conveniently and better.
作为优化,所述安装板下方还水平设置有一块导向板,导向板上对应冲核杆和卸果杆开设有导向孔,所述冲核杆和卸果杆可滑动地配合在导向孔内。这样,可以更好地对冲核杆和卸果杆进行导向,保证下压方向的准确和配合的可靠,保证冲核和卸果的稳定顺畅。As an optimization, a guide plate is horizontally arranged below the mounting plate, and a guide hole is provided on the guide plate corresponding to the core punching rod and the fruit unloading rod, and the core punching rod and the fruit unloading rod are slidably fitted in the guide hole. In this way, the core punching rod and the fruit unloading rod can be better guided, the accuracy of the pressing direction and the reliability of the cooperation are ensured, and the stability and smoothness of the core punching and fruit unloading are guaranteed.
作为优化,转盘传动系统包括一套间歇传动机构,间歇传动机构,间歇传动机构的输入端和动力电机相连,输出端和转轴相连并用于带动转轴间歇转动。这样,依靠设置的间歇传动机构,使得本设备可以采用同一个动力电机同时实现了了转盘的间歇旋转传动和冲核杆以及卸果杆的上下运行传动,降低了电机应用数量,简化了设备成本,同时靠机械传动完成转盘旋转和冲核杆以及卸果杆的上下运行的关联性,更好地保证了构件运动配合的同步性和可靠性。As an optimization, the turntable transmission system includes a set of intermittent transmission mechanism, the intermittent transmission mechanism, the input end of the intermittent transmission mechanism is connected with the power motor, and the output end is connected with the rotating shaft and is used to drive the rotating shaft to rotate intermittently. In this way, relying on the intermittent transmission mechanism, the equipment can use the same power motor to simultaneously realize the intermittent rotation transmission of the turntable and the up and down movement transmission of the core punching rod and fruit unloading rod, reducing the number of motor applications and simplifying the equipment cost. At the same time, the correlation between the rotation of the turntable and the up and down movement of the core punching rod and the fruit unloading rod is completed by mechanical transmission, which better ensures the synchronization and reliability of the motion coordination of the components.
作为优化,所述间歇传动机构包括一个水平固定设置在转轴下端的槽轮,槽轮外侧表面具有均匀布置的多段内凹弧形面,内凹弧形面之间具有沿径向的开槽,还包括一个圆盘状的拨盘,拨盘可转动地水平安装在拨盘轴上,拨盘上表面向上凸起有一个同轴设置的限位圆台,限位圆台外表面和槽轮外侧的内凹弧形面贴合配合,限位圆台一侧设置有一段内凹的缺口,缺口中部位置的拨盘上表面还设置有圆柱销,圆柱销配合在槽轮的开槽内使得拨盘转动时圆柱销能够依次配合插入到槽轮的开槽内带动槽轮间隙旋转;拨盘轴连接到动力电机。As an optimization, the intermittent transmission mechanism includes a sheave fixed horizontally at the lower end of the rotating shaft, the outer surface of the sheave has a plurality of sections of concave arc-shaped surfaces evenly arranged, and there are radial slots between the concave arc-shaped surfaces, It also includes a disc-shaped dial, the dial is rotatably installed on the dial shaft horizontally, and the upper surface of the dial protrudes upwards to have a coaxially set limit round table, the outer surface of the limit round table and the outside of the sheave The inner concave arc surface fits and fits, and one side of the limit round table is provided with a concave gap, and the upper surface of the dial in the middle of the gap is also provided with a cylindrical pin, which fits in the slot of the sheave to make the dial rotate The cylindrical pins can be sequentially matched and inserted into the slots of the sheave to drive the sheave to rotate in the gap; the dial shaft is connected to the power motor.
这样,可以很好地实现对转盘的间歇传动,保证批次式冲核卸果的正常进行。In this way, the intermittent transmission to the turntable can be well realized, ensuring the normal operation of batch type punching and unloading of fruits.
作为优化,所述动力电机输出轴连接有一个减速箱,减速箱输出轴水平设置且具有两个输出端,一个输出端连接到冲核卸果装置的动力机构中的曲柄上,另一个输出端通过一对锥齿轮连接到转盘传动系统的拨盘轴上。As an optimization, the output shaft of the power motor is connected with a reduction box, the output shaft of the reduction box is arranged horizontally and has two output ends, one output end is connected to the crank in the power mechanism of the punching and unloading device, and the other output end Connected to the dial shaft of the turntable drive system through a pair of bevel gears.
这样,能够更好地实现一个电机带动两套系统传动,结构简单且保证两套传动系统在相互时间配合上的可靠性。In this way, one motor can better drive the transmission of two sets of systems, the structure is simple and the reliability of the mutual time coordination of the two sets of transmission systems can be ensured.
综上所述,本系统专门针对有核类水果去核切片设置,能够有序高效地实现果肉切片,切片流畅性好;同时能够实现果核的批量式自动去除,具有结构简单,果核去除可靠,能够同步实现核肉分离,可以更好保持果肉完整性等优点。To sum up, this system is specially designed for pitted fruit slices. It can slice the pulp in an orderly and efficient manner, and the slices are smooth. At the same time, it can automatically remove the cores in batches. Reliable, capable of synchronously separating the core and flesh, and better maintaining the integrity of the pulp.
附图说明Description of drawings
图1为本发明中水果切片机的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the fruit slicer in the present invention.
图2为图1中去除机架后的立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure in FIG. 1 after the frame is removed.
图3为图2的正视图。Fig. 3 is a front view of Fig. 2 .
图4为本发明中果核去除机的正视图。Fig. 4 is the front view of the fruit core removing machine in the present invention.
图5为图4的侧视图。FIG. 5 is a side view of FIG. 4 .
图6为图4的立体图。FIG. 6 is a perspective view of FIG. 4 .
图7为图4中单独间歇传动机构部分的结构示意图。Fig. 7 is a schematic structural view of the separate intermittent transmission mechanism in Fig. 4 .
图8为图4中单独果杯部分的结构示意图。Fig. 8 is a schematic structural view of the individual fruit cup in Fig. 4 .
图9为果核去除机中可实施的单独果杯扩张限位装置的结构示意图。Fig. 9 is a schematic structural diagram of a separate fruit cup expansion and limiting device that can be implemented in the fruit core removal machine.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
实施例:Example:
一种有核水果加工切片设备,包括前后顺序衔接设置的果核去除机(如图4-9所示)和水果切片机(图1-3所示),所述水果切片机包括机床1′和设置在机床1′上的切片装置,其特点在于,切片装置前方还衔接设置有水果进料排序装置,所述水果进料排序装置包括呈水平回旋环状设置的进料传送带,进料传送带上表面的一端为上方设置有进料漏斗8′的进料端,进料传送带上表面另一端为衔接设置所述切片装置的出料端,进料传送带上方位于进料端和出料端之间还设置有铺平机构,铺平机构用于实现水果的单层展开铺平。A device for processing and slicing stoned fruits, including a fruit stone remover (as shown in Figure 4-9) and a fruit slicer (as shown in Figure 1-3), which are sequentially arranged in sequence, and the fruit slicer includes a machine tool 1' And the slicing device arranged on the machine tool 1' is characterized in that a fruit feeding sorting device is arranged in front of the slicing device. One end of the upper surface is the feeding end provided with a feeding funnel 8' above, and the other end of the upper surface of the feeding conveyor belt is the discharging end of the slicing device connected to the upper surface, and the upper part of the feeding conveyor belt is located between the feeding end and the discharging end. The room is also provided with a paving mechanism, and the paving mechanism is used to realize the single-layer expansion of the fruit.
这样,设置的铺平机构能够将水果展开铺平呈单层,使其更加有序地进入到切片装置中,提高切片流畅性。In this way, the paving mechanism provided can spread the fruit into a single layer, so that it enters the slicing device in a more orderly manner, improving the smoothness of slicing.
水果切片机中,所述铺平机构,包括横向水平设置在在进料传送带上方的一根安装轴2′,安装轴下方设置有刷毛(未显示),刷毛所在区域和进料传送带宽度方向上尺寸对应匹配(匹配是指正对且不小于),刷毛和进料传送带上表面之间留有供单层水果通过的间隙。In the fruit slicer, the paving mechanism includes an installation shaft 2' horizontally arranged above the feed conveyor belt, and brushes (not shown) are arranged below the installation shaft, and the area where the brush hairs are located and the width direction of the feed conveyor belt The size corresponds to matching (matching refers to facing and not less than), and there is a gap between the bristles and the upper surface of the feeding conveyor belt for the passage of a single layer of fruit.
这样,利用刷毛的柔性可以不损坏水果果肉的同时完成水果在进料传送带上的铺平。In this way, the flexibility of the bristles can be used to complete the paving of the fruit on the feeding conveyor belt without damaging the fruit pulp.
水果切片机中,所述安装轴2′可转动地安装在机床1′上,安装轴刷毛沿安装轴周向满布设置,安装轴的一端和一个电机3′驱动连接,电机带动安装轴下表面沿进料传送带送料的相反方向旋转。In the fruit slicer, the installation shaft 2' is rotatably installed on the machine tool 1', the bristles of the installation shaft are arranged along the circumference of the installation shaft, and one end of the installation shaft is driven and connected to a motor 3', and the motor drives the lower surface of the installation shaft along the The feed conveyor rotates in the opposite direction of feed.
这样,刷毛旋转和水果接触可以更好地实现对水果的滚动铺平。In this way, the bristle rotation and fruit contact can better realize the rolling and paving of the fruit.
水果切片机中,所述进料传送带包括水平并列设置的两根呈水平回旋环状布置的链条4′,链条4′之间可转动地安装有若干横向设置的转辊5′,转辊5′之间相邻设置使得位于上部的转辊上表面能够承托并输送水果,链条4′安装在链轮6′上,链轮6′和电机3′驱动连接;还设置有用于带动位于上部的转辊5′自转的转辊自转驱动机构。In the fruit slicer, the feed conveyor belt includes two chains 4' horizontally arranged side by side in a horizontal circular arrangement, and several horizontally arranged turning rollers 5' are rotatably installed between the chains 4', and the turning rollers 5 ' are arranged adjacent to each other so that the upper surface of the upper roller can support and transport the fruit, the chain 4' is installed on the sprocket 6', and the sprocket 6' is connected to the motor 3' by driving; The rotating roller rotation drive mechanism of the rotating roller 5 ' of rotation.
这样,靠转辊形成的传送带带动水果前进,转辊同时自转,更好地实现对水果的铺平,以及调整水果在传送带上的方向,使其轴向和传送带宽度方向一致,更加利于后续加工。In this way, the conveyor belt formed by the rotating roller drives the fruit forward, and the rotating roller rotates at the same time, which better realizes the paving of the fruit, and adjusts the direction of the fruit on the conveyor belt so that its axial direction is consistent with the width direction of the conveyor belt, which is more conducive to subsequent processing. .
水果切片机中,所述转辊自转驱动机构包括一块水平设置并固定于上部转辊下方机床上的摩擦板7′,摩擦板7′上表面为和上部转辊5′下表面接触的摩擦层。In the fruit slicer, the rotating roller rotation drive mechanism includes a friction plate 7' that is horizontally arranged and fixed on the machine tool below the upper rotating roller. The upper surface of the friction plate 7' is a friction layer that contacts the lower surface of the upper rotating roller 5'. .
这样摩擦层靠摩擦力带动上部转辊自转,结构简单且带动转辊自转可靠。转辊带动水果旋转使轴线与辊子轴线平行,实现自动定向并沿自身轴线滑落到两个相邻的转辊之间横向排列成排,方便后续切片,特别适合用于对枣子等椭圆形的水果加工。进一步地,摩擦层可以为粘结得到的布料层或者橡胶材料层。In this way, the friction layer drives the upper rotating roller to rotate by friction, and the structure is simple and the driving of the rotating roller is reliable. The rotating roller drives the fruit to rotate so that the axis is parallel to the axis of the roller, realizes automatic orientation and slides along its own axis to be arranged horizontally between two adjacent rotating rollers, which is convenient for subsequent slicing, especially suitable for oval fruits such as jujubes processing. Further, the friction layer may be a cloth layer or a rubber material layer obtained by bonding.
水果切片机中,切片装置包括一根横向设置在进料传送带出料端前方的送料轮盘轴8′,送料轮盘轴8′可转动地安装在机床上并和电机3′驱动连接,送料轮盘轴8′上安装有送料轮盘9′,送料轮盘轴向宽度和进料传送带有效宽度对应,送料轮盘9′外表面沿轴向设置有多个沿周向布置的用于接入水果的接料槽10′,送料轮盘上包括接料槽所在的外表面还具有沿送料轮盘径向凹进的切刀缝,切刀缝沿送料轮盘9′轴向均布设置,切片装置还包括若干分别和每个切刀缝对应设置的切刀片11′,切刀片11′相对固定于机床且切刀片的刀刃所在一端插入切刀缝内,送料轮盘转动时切刀片的刀刃能够从外到内切过接料槽。In the fruit slicer, the slicing device includes a feed wheel shaft 8' arranged horizontally in front of the discharge end of the feed conveyor belt. The feed wheel 9' is installed on the wheel shaft 8', the axial width of the feed wheel corresponds to the effective width of the feed conveyor belt, and the outer surface of the feed wheel 9' is axially provided with a plurality of circumferentially arranged for receiving The receiving trough 10' for fruit feeding, the outer surface of the feeding wheel including the receiving trough also has cutting knife slits recessed in the radial direction of the feeding wheel, and the cutting knife slits are evenly distributed along the axial direction of the feeding wheel 9' The slicing device also includes a number of cutting blades 11' that are respectively arranged corresponding to each cutting knife slit. The cutting blades 11' are relatively fixed on the machine tool and one end of the cutting blade is inserted into the cutting knife slit. The blade is capable of cutting through the spout from the outside to the inside.
这样,在进料传送带上排序整齐后的水果在出料端顺序进入到送料轮盘上的接料槽内,然后依靠送料轮盘的旋转,带动接料槽内的水果经过切刀片刀刃完成切片,然后再从送料轮盘远离进料传送带一侧下方掉出接料槽完成切片,使得切片更加有序可靠和均匀,不会产生堵塞或切片不均等现象。实施时,送料轮盘出料一侧下方可以设置接料容器承接切好的水果片,或者再设置传送带将水果片输送往后续加工工序,完成水果果肉切片自动加工。In this way, the neatly sorted fruits on the feeding conveyor belt enter the receiving trough on the feeding wheel in sequence at the discharge end, and then rely on the rotation of the feeding wheel to drive the fruits in the receiving trough to pass through the cutting blade to complete the slicing. , and then drop out of the receiving chute from the side of the feeding wheel far away from the feeding conveyor belt to complete the slicing, making the slicing more orderly, reliable and uniform, without clogging or uneven slicing. During implementation, a receiving container can be set under the discharge side of the feeding wheel to accept the cut fruit slices, or a conveyor belt can be set to transport the fruit slices to the subsequent processing process to complete the automatic processing of fruit pulp slices.
水果切片机中,送料轮盘上端横向设置有一个矩形体结构的刀片固定架12′,刀片固定架12′顺送料轮盘转动的前端设置有若干刀片安装槽,切刀片11′上端安装固定在刀片安装槽内,下端向前下方倾斜并插入到切刀缝内且下表面为刀刃。In the fruit slicer, a blade fixing frame 12' with a rectangular structure is arranged horizontally on the upper end of the feeding wheel. The blade fixing frame 12' is provided with several blade mounting grooves along the front end of the feeding wheel. The upper end of the cutting blade 11' is installed and fixed on the In the blade installation groove, the lower end is inclined forward and downward and is inserted into the cutter slit, and the lower surface is a blade.
这样,更加方便切刀片的安装固定,切刀片的固定方式能够更好地保证切片的可靠,且更加方便水果在完成切片后掉出。In this way, it is more convenient to install and fix the cutting blade, and the fixing method of the cutting blade can better ensure the reliability of slicing, and it is more convenient for the fruit to fall out after slicing.
水果切片机中,所述进料传送带出料端和送料轮盘进料一侧之间还设置有一个送料滚筒13′,送料滚筒13′轴向和进料传送带宽度方向一致且可转动地安装在机床,送料滚筒和电机驱动连接并能够靠电机带动向送料传送带传送的反方向旋转,送料滚筒外表面沿轴向设置有呈排状的扎针14′,扎针14′直径小于切刀缝宽度,送料滚筒转动时扎针能够在一侧从进料传送带出料端外上侧边缘经过并在另一侧进入送料轮盘的接料槽内的切刀缝中转出。In the fruit slicer, a feed roller 13' is also arranged between the discharge end of the feed conveyor belt and the feed side of the feed wheel, and the feed roller 13' is installed rotatably in the same axial direction as the width direction of the feed conveyor belt. In the machine tool, the feeding roller is connected to the motor drive and can be driven by the motor to rotate in the opposite direction of the feeding conveyor belt. The outer surface of the feeding roller is provided with row-shaped needles 14' along the axial direction. The diameter of the needles 14' is smaller than the width of the cutter slit. When the feeding drum rotates, the pricking needles can pass through the outer upper side edge of the feeding conveyor belt discharge end on one side and turn out in the cutter seam in the feeding trough of the feeding wheel on the other side.
这样,送料滚筒带动扎针旋转经过进料传送带出料端时,靠扎针将进料传送带出料端位于两个轧辊之间的单排水果轧入,然后再从另一侧将该排水果送入到送料轮盘的接料槽内,使其完成单排水果的切片。这样,更好地保证了水果成排地依次进入接料槽内的可靠性和有序性,避免卡赌并提高效率。In this way, when the feeding roller drives the pricking needles to rotate through the discharge end of the feed conveyor belt, the single row of fruits at the discharge end of the feed conveyor belt located between the two rollers will be rolled in by the pricking needles, and then the row of fruits will be fed from the other side. Into the feeding trough of the feeding wheel to make it complete the slicing of single-row fruit. In this way, the reliability and orderliness of the fruits entering the receiving chute in rows in turn are better ensured, avoiding jamming and improving efficiency.
水果切片机中,所述刀片固定架12′和送料滚筒相邻一侧还设置有向外下方弯曲的弧形挡块15′,弧形挡块15′位于扎针脱离送料轮盘位置的外侧,上对应每个扎针设置有能够供扎针转动时穿过的让针槽。In the fruit slicer, the adjacent side of the blade fixing frame 12' and the feeding drum is also provided with an arc-shaped stopper 15' bent outward and downward, and the arc-shaped stopper 15' is located outside the position where the pricking needle is separated from the feeding wheel. Corresponding to each pricking needle, there is a needle slot that can pass through when the pricking needle is rotated.
这样,弧形挡块可以更好地保证扎针从接料轮盘中转出时,其上的水果能够掉入到对应的接料槽内,保证水果传送的可靠性。In this way, the arc-shaped stopper can better ensure that when the pricking needle is rotated out from the material receiving wheel, the fruit on it can fall into the corresponding material receiving trough, ensuring the reliability of fruit transmission.
水果切片机中,实施时,各动力部分动力用电机为同一电机,该电机输出端连接有减速器,减速器输出端设置有第一皮带轮,第一皮带轮通过皮带连接到安装轴同轴设置的一个第二皮带轮上并带动安装轴顺时针旋转;减速器输出端还设置有第一链轮,第一链轮通过链条和一个中间轴上的第二链轮连接,中间轴和进料传送带出料端所在动力链轮同轴设置,中间轴上还同轴设置有第一齿轮和第三链轮,第一齿轮和一个与送料滚筒同轴设置的第二齿轮啮合传动,第三链轮通过链条和一个与送料轮盘轴同轴设置的第四链轮连接。这样,不仅仅实现了一个电机同时带动三个动力输出构件动作。而且保证了各动力输出构件动作的一致性,同时保证了个动力输出构件旋转方向为实现水果输送所需要的旋转方向,更好地保证了水果切片输送流程的有序性和可靠性。In the fruit slicer, when implemented, the power motors of each power part are the same motor, and the output end of the motor is connected with a reducer, and the output end of the reducer is provided with a first pulley, and the first pulley is connected to the installation shaft through a belt. A second pulley drives the installation shaft to rotate clockwise; the output end of the reducer is also provided with a first sprocket, the first sprocket is connected with the second sprocket on an intermediate shaft through a chain, and the intermediate shaft and the feeding conveyor belt out The power sprocket where the material end is located is set coaxially, and the first gear and the third sprocket are coaxially set on the intermediate shaft. The chain is connected to a fourth sprocket arranged coaxially with the feed wheel shaft. In this way, it is not only realized that one motor simultaneously drives three power output components to act. Moreover, the consistency of the action of each power output component is guaranteed, and at the same time, the rotation direction of each power output component is guaranteed to be the rotation direction required for fruit transportation, which better ensures the orderliness and reliability of the fruit slice transportation process.
水果切片机中,实施时,还可以进一步地将进料传送带上的转辊设置为中间为小直径段,两端为大直径段的结构形式,使其中间小直径段位置形成供水果铺平输送的区域,再将摩擦板沿转辊左右设置在大直径段下方和转辊接触并带动转辊自转;这样将转辊上用于输送水果的区域和用于和摩擦板接触的区域分隔开,使其互不影响,保证了水果输送的卫生性,也避免水果果汁掉入到摩擦板上影响摩擦板使用效果;但设置时转辊大直径段和小直径段直径悬殊不应过大,需使得相邻转辊小直径段之间的间距小于水果直径,避免水果掉下。同时,进一步地,可以将进料漏斗宽度设置和转辊小直径段长度一致以方便进料铺平;将送料滚筒上单排扎针位置和长度以及送料轮盘上接料槽的位置和长度设置和转辊小直径段对应,以方便水果的传送和切片。In the fruit slicer, during implementation, the rotating roller on the feeding conveyor belt can be further set to a structure with a small-diameter section in the middle and large-diameter sections at both ends, so that the small-diameter section in the middle can be used for fruit paving. In the conveying area, the friction plate is arranged on the left and right sides of the rotating roller under the large diameter section to contact the rotating roller and drive the rotating roller to rotate; in this way, the area on the rotating roller used for conveying fruit is separated from the area used to contact the friction plate Open, so that they do not affect each other, ensuring the hygiene of fruit delivery, and avoiding fruit juice falling into the friction plate and affecting the use of the friction plate; however, the diameter difference between the large diameter section and the small diameter section of the roller should not be too large when setting , it is necessary to make the distance between the small-diameter sections of adjacent rollers smaller than the diameter of the fruit to prevent the fruit from falling. At the same time, further, the width of the feeding funnel can be set to be consistent with the length of the small diameter section of the roller to facilitate the feeding and paving; the position and length of the single row of needles on the feeding drum and the position and length of the receiving groove on the feeding wheel can be set It corresponds to the small diameter section of the rotating roller to facilitate the conveying and slicing of fruits.
实施时,所述的果核去除机,参见图1-6,包括机架1,机架上水平设置有安装盘,安装盘上固定设置有果杯2,果杯2为上部呈竖向圆筒状下部整体呈同轴且小直径端向下的锥台筒状,果杯2下部的锥台筒状部位上沿竖向开设有开槽,开槽下端延伸至果杯下端口,开槽沿周向上均匀分布使得相邻开槽之间果杯构成能够向外扩展的弹性片3结构,果杯2上端口直径大于待加工的核果最大直径,下端口直径小于最小核果直径,果杯下端口向外扩展的极限范围直径大于最大果核直径(实施时具体尺寸根据水果情况统计得到,这样可以更好地使得当核果较大而果核较小时,冲出的果肉不会因受过大的挤压而导致过多的破碎,更好地保证冲出核果的完整性),小于最小核果直径;机架上还设置有冲核卸果装置,冲核卸果装置包括冲核机构,冲核机构包括竖向正对果杯冲核加工工位上方的冲核杆4,冲核杆4呈筒状且下端口为刃口结构,冲核杆4下端口直径小于最小果核直径(不会过大而导致果核卡赌,也不会过小而导致冲力传递不足,可以确保较好地冲出果核),冲核杆上端和动力机构相连并能够靠动力机构带动下冲至对应工位的果杯中实现冲核。During implementation, the described fruit core removal machine, referring to Fig. 1-6, includes a frame 1, a mounting plate is arranged horizontally on the frame, and a fruit cup 2 is fixedly arranged on the mounting plate, and the fruit cup 2 is a vertical circle at the top. The lower part of the cylindrical shape is coaxial as a whole and the small-diameter end is in the shape of a conical frustum downwards. The lower part of the fruit cup 2 is vertically provided with a slot on the cylindrical portion of the conical frustum, and the lower end of the slot extends to the lower port of the fruit cup. Evenly distributed along the circumference so that the fruit cups between adjacent slots form an elastic sheet 3 structure that can expand outwards. The diameter of the upper port of the fruit cup 2 is greater than the maximum diameter of the drupe to be processed, and the diameter of the lower port is smaller than the minimum diameter of the drupe. The diameter of the limit range where the port expands outward is larger than the maximum diameter of the core (the specific size is obtained according to the statistics of the fruit during implementation, so that when the drupe is larger and the core is smaller, the pulp that is flushed out will not be affected by excessive force. Excessive crushing caused by extrusion, to better ensure the integrity of the punched out drupe), less than the minimum diameter of the drupe; the rack is also equipped with a punching and unloading device, which includes a punching mechanism, a punching The mechanism includes a core punching rod 4 facing vertically above the fruit cup core punching processing station. The core punching rod 4 is cylindrical and the lower port is a cutting edge structure. The diameter of the lower port of the core punching rod 4 is smaller than the minimum diameter of the core (no If it is too large, it will cause the core to be stuck, and it will not be too small to cause insufficient momentum transmission, which can ensure a better punching out of the core). Realize punching core in the fruit cup of bit.
这样,加工时,将核果落入定位到果杯中被果杯下部的锥筒段卡住,然后启动动力机构带动冲核杆下行冲入到果杯中,冲核杆下端刃口切入果肉并将果核向下冲出果杯,然后冲核杆向上收回,实现果肉和果核的自动分离。其设置的果杯以及冲核杆的尺寸精确考虑了果核和核果的大小范围,能够使得核果落入果杯后总能够卡到果杯中,冲核杆冲核时不会将核果一起冲出果杯,但果核总能冲出果杯。故具有结构简单,且果核去除可靠的特点。实施时更好的选择为果杯2下端口直径小于最小果核直径,这样冲核时,总会使得弹性片下端被果核挤压张开,果核最大直径处被冲出果杯下端口时,弹性片下端会向内收回,进而自动将果核切掉使其和冲核杆刃口中的果肉分离而更好地往下掉落,避免冲核杆收回时连同果核一起收回。进一步地,本实施方式中,在弹性片3最下端还设置有一段2-5mm长的的下方向内倾斜的折向段6,折向段6下端即为所述果杯下端口且为尖锐的刃口状。这样,果核被冲出果杯下端口的瞬间,弹性片下端向内收回时,能够靠折向段的刃口更好地切断果核和果肉相连的部分,使得果核能够顺利掉下。In this way, during processing, the drupe falls into the fruit cup and is caught by the cone section at the bottom of the fruit cup, and then the power mechanism is started to drive the punching rod down to rush into the fruit cup, and the lower edge of the punching rod cuts into the pulp and The core is flushed out of the fruit cup downwards, and then the core punching rod is retracted upwards to realize the automatic separation of pulp and core. The size of the set fruit cup and the stone punching rod accurately considers the size range of the stone and the stone fruit, so that the stone fruit can always be stuck in the fruit cup after falling into the fruit cup, and the stone fruit will not be washed together when the stone is punched. Out of the fruit cup, but the core can always be washed out of the fruit cup. Therefore, it has the characteristics of simple structure and reliable removal of fruit stones. A better choice during implementation is that the diameter of the lower port of the fruit cup 2 is smaller than the minimum diameter of the core, so that when punching the core, the lower end of the elastic sheet will always be squeezed and opened by the core, and the largest diameter of the core will be washed out of the lower port of the fruit cup At the same time, the lower end of the elastic piece will be retracted inward, and then the core will be automatically cut off to separate it from the pulp in the cutting edge of the core punching rod and fall down better, so as to prevent the core punching rod from being retracted together with the fruit core. Further, in this embodiment, a section of 2-5 mm long downwardly inclined inwardly inclined section 6 is provided at the lowermost end of the elastic piece 3, and the lower end of the section 6 is the lower port of the fruit cup and is sharp. edge-shaped. Like this, when the fruit core is rushed out of the lower port of the fruit cup, when the lower end of the elastic sheet is retracted inwardly, the part connected to the fruit core and the pulp can be better cut off by the cutting edge of the folding section, so that the fruit core can fall smoothly.
果核去除机中,所述冲核卸果装置还包括卸果机构,卸果机构包括竖向正对果杯卸果加工工位上方的卸果杆5,卸果杆5下端具有水平设置的压盘,压盘直径大于果杯2下端口直径且小于果杯2下端口向外扩展极限范围直径,卸果杆上端和动力机构相连并能够靠动力机构带动下冲至对应工位的果杯中将果肉向下压出;所述安装盘为转盘7且中部通过竖向设置的转轴安装在机架1上,转轴和转盘传动系统相连并能够靠转盘传动系统带动转盘旋转使其上的果杯2从果杯冲核加工工位旋转至果杯卸果加工工位。In the fruit core removal machine, the core punching and fruit unloading device also includes a fruit unloading mechanism, the fruit unloading mechanism includes a fruit unloading bar 5 facing vertically above the fruit cup unloading processing station, and the lower end of the fruit unloading bar 5 has a horizontally arranged The pressure plate, the diameter of the pressure plate is larger than the diameter of the lower port of the fruit cup 2 and smaller than the diameter of the limit range of the outward expansion of the lower port of the fruit cup 2, the upper end of the fruit unloading rod is connected with the power mechanism and can be driven down by the power mechanism to the fruit cup of the corresponding station Press the fruit pulp downwards; the mounting plate is a turntable 7 and the middle part is installed on the frame 1 through a vertically arranged rotating shaft. Cup 2 rotates from the fruit cup core punching processing station to the fruit cup unloading fruit processing station.
这样,当核果在果杯冲核加工工位靠冲核杆完成果核去除后,可以再控制自动旋转至果杯卸果加工工位,靠卸果杆将果杯中果肉向下压出,实现冲核后的果子的自动卸果。In this way, when the stone fruit is removed by the core punching rod at the fruit cup core punching processing station, it can be automatically rotated to the fruit cup fruit unloading processing station, and the fruit pulp in the fruit cup is pressed down by the fruit unloading rod. Realize the automatic unloading of the cored fruit.
果核去除机中,冲核机构包括多跟水平并列设置的冲核杆4,卸果机构包括和冲核杆数量和排布方式均一致的多根并列设置的卸果杆5,果杯2设置在转盘7上表面靠近侧边位置且沿周向均匀布置为多组,每组果杯的数量和排布方式和冲核杆一致。In the fruit stone removal machine, the core punching mechanism includes multiple core punching rods 4 arranged side by side horizontally, and the fruit unloading mechanism includes multiple fruit unloading rods 5 arranged side by side that are consistent with the number and arrangement of the core punching rods, and fruit cups 2 It is arranged on the upper surface of the turntable 7 near the side and is evenly arranged in multiple groups along the circumferential direction. The number and arrangement of each group of fruit cups are consistent with those of the core punching rods.
这样,转盘每旋转一个工位,动力机构同时带动冲核杆和卸果杆下冲一个行程,可以一次性实现对下一批次果杯的冲核和相邻上一批次的果杯的卸果,进而实现批量式去核处理,提高生产效率。In this way, every time the turntable rotates a station, the power mechanism drives the core punching rod and the fruit unloading rod to punch down a stroke at the same time, which can realize the punching of the next batch of fruit cups and the adjacent fruit cups of the previous batch at one time. Fruit unloading, and then to achieve batch-type nuclear processing, improve production efficiency.
果核去除机中,所述冲核卸果装置中,动力机构包括一根竖向设置于机架上的导向柱8,导向柱8上可上下滑动地套设有一个安装板9,安装板9一侧下表面固定设置有所述冲核杆4和卸果杆5,安装板9另一侧铰接有一根向下的连杆10,连杆10下端铰接在一个竖向设置的曲柄11上构成曲柄连杆机构,曲柄11和动力电机12传动连接。In the fruit core removal machine, in the described core punching and unloading device, the power mechanism includes a guide column 8 vertically arranged on the frame, and the guide column 8 is provided with a mounting plate 9 that can slide up and down. The lower surface of one side of the 9 is fixedly provided with the core punching rod 4 and the fruit unloading rod 5, and the other side of the mounting plate 9 is hinged with a downward connecting rod 10, and the lower end of the connecting rod 10 is hinged on a vertically arranged crank 11. A crank-link mechanism is formed, and the crank 11 and the power motor 12 are connected in transmission.
这样,冲核杆和卸果杆共用一套动力机构,保证了动作的一致性,进而保证了工作的稳定性和可靠性。In this way, the core punching rod and the fruit unloading rod share a set of power mechanisms, which ensures the consistency of the action, and then ensures the stability and reliability of the work.
果核去除机中,所述冲核杆4内腔上端向上贯穿连通至安装板9上表面,安装板上方设置有固定于导向柱的顶板13,顶板13上对应冲核杆对应地竖直向下设置有顶肉杆14,顶肉杆14下端配合在冲核杆内腔中,冲核杆4被动力机构带动上行至最高点时,顶肉杆14下端露出于冲核杆下端。In the fruit stone removal machine, the upper end of the inner cavity of the punching core rod 4 is upwardly connected to the upper surface of the mounting plate 9, and a top plate 13 fixed to the guide column is arranged above the mounting plate, and the corresponding core punching rod on the top plate 13 is correspondingly vertical. Be provided with pushing up meat bar 14 below, push up meat bar 14 lower ends fit in punching nuclear rod inner cavity, when punching nuclear rod 4 is driven up to the highest point by power mechanism, pushing meat rod 14 lower ends is exposed in punching nuclear rod lower end.
这样,冲核杆每次向下切入果肉将果核顶出再向上回缩时,可以靠顶肉杆将冲核杆下端内部嵌入的部分果肉顶出掉落到果杯中,然后再转动转盘至下一工位进行卸果处理,这样避免了冲核杆内部堵塞,导致下次冲核切入果肉时受阻,保证了每次冲核的顺畅稳定。In this way, when the core punching rod cuts down into the pulp each time to push out the core and then retracts upward, the part of the pulp embedded in the lower end of the core punching rod can be pushed out and dropped into the fruit cup by the core punching rod, and then turn the turntable Go to the next station for fruit unloading, which avoids the internal blockage of the core punching rod, resulting in obstruction when the next punching core cuts into the pulp, ensuring smooth and stable core punching each time.
果核去除机中,所述冲核杆4对应位置下方的机架上设置有位于转盘下方的去核滑槽15,所述卸果杆5对应位置下方的机架上设置有位于转盘下方的卸果滑槽16。In the fruit core removal machine, the frame below the corresponding position of the punching core bar 4 is provided with a core removal chute 15 located below the turntable, and the frame below the corresponding position of the described fruit unloading bar 5 is provided with a chute located below the turntable. Fruit unloading chute 16.
这样,能够方便更好地收集果核和果肉。Like this, can collect fruit stone and pulp conveniently and better.
果核去除机中,所述安装板下方还水平设置有一块导向板17,导向板17上对应冲核杆和卸果杆开设有导向孔,所述冲核杆4和卸果杆5可滑动地配合在导向孔内。这样,可以更好地对冲核杆和卸果杆进行导向,保证下压方向的准确和配合的可靠,保证冲核和卸果的稳定顺畅。In the fruit stone removal machine, a guide plate 17 is horizontally arranged below the mounting plate, and guide holes are provided on the guide plate 17 corresponding to the core punching rod and the fruit unloading rod, and the core punching rod 4 and the fruit unloading rod 5 are slidable fit in the guide hole. In this way, the core punching rod and the fruit unloading rod can be better guided, the accuracy of the pressing direction and the reliability of the cooperation are ensured, and the stability and smoothness of the core punching and fruit unloading are guaranteed.
果核去除机中,转盘传动系统包括一套间歇传动机构,间歇传动机构,间歇传动机构的输入端和动力电机12相连,输出端和转轴相连并用于带动转轴间歇转动。这样,依靠设置的间歇传动机构,使得本设备可以采用同一个动力电机同时实现了了转盘的间歇旋转传动和冲核杆以及卸果杆的上下运行传动,降低了电机应用数量,简化了设备成本,同时靠机械传动完成转盘旋转和冲核杆以及卸果杆的上下运行的关联性,更好地保证了构件运动配合的同步性和可靠性。In the fruit stone removal machine, the turntable transmission system includes a set of intermittent transmission mechanism, the intermittent transmission mechanism, the input end of the intermittent transmission mechanism is connected with the power motor 12, and the output end is connected with the rotating shaft and used to drive the rotating shaft to rotate intermittently. In this way, relying on the intermittent transmission mechanism, the equipment can use the same power motor to simultaneously realize the intermittent rotation transmission of the turntable and the up and down movement transmission of the core punching rod and fruit unloading rod, reducing the number of motor applications and simplifying the equipment cost. At the same time, the correlation between the rotation of the turntable and the up and down movement of the core punching rod and the fruit unloading rod is completed by mechanical transmission, which better ensures the synchronization and reliability of the motion coordination of the components.
果核去除机中,所述间歇传动机构包括一个水平固定设置在转轴下端的槽轮18,槽轮18外侧表面具有均匀布置的多段内凹弧形面,内凹弧形面之间具有沿径向的开槽,还包括一个圆盘状的拨盘19,拨盘19可转动地水平安装在拨盘轴上,拨盘19上表面向上凸起有一个同轴设置的限位圆台,限位圆台外表面和槽轮外侧的内凹弧形面贴合配合,限位圆台一侧设置有一段内凹的缺口,缺口中部位置的拨盘上表面还设置有圆柱销,圆柱销配合在槽轮的开槽内使得拨盘转动时圆柱销能够依次配合插入到槽轮的开槽内带动槽轮间隙旋转;拨盘轴连接到动力电机12。In the fruit core removal machine, the intermittent transmission mechanism includes a sheave 18 fixed horizontally on the lower end of the rotating shaft. The outer surface of the sheave 18 has multi-section concave arc surfaces evenly arranged. direction slotting, also includes a disc-shaped dial 19, the dial 19 is rotatably installed on the dial shaft horizontally, and the upper surface of the dial 19 protrudes upwards with a coaxial limiting round table, the limiting The outer surface of the round platform fits closely with the concave arc surface on the outer side of the sheave. There is a recessed notch on one side of the limiting round platform, and a cylindrical pin is arranged on the upper surface of the dial in the middle of the notch, and the cylindrical pin fits on the sheave. When the dial rotates in the slot, the straight pins can be sequentially inserted into the slot of the sheave to drive the sheave to rotate in the gap; the dial shaft is connected to the power motor 12.
这样,可以很好地实现对转盘的间歇传动,保证批次式冲核卸果的正常进行。In this way, the intermittent transmission to the turntable can be well realized, ensuring the normal operation of batch type punching and unloading of fruits.
果核去除机中,所述动力电机12输出轴连接有一个减速箱20,减速箱输出轴水平设置且具有两个输出端,一个输出端连接到冲核卸果装置的动力机构中的曲柄11上,另一个输出端通过一对锥齿轮21连接到转盘传动系统的拨盘轴上。In the fruit core removal machine, the output shaft of the power motor 12 is connected with a reduction box 20, the output shaft of the reduction box is arranged horizontally and has two output ends, and one output end is connected to the crank 11 in the power mechanism of the punching and unloading device. The other output end is connected to the dial shaft of the turntable transmission system through a pair of bevel gears 21.
这样,能够更好地实现一个电机带动两套系统传动,结构简单且保证两套传动系统在相互时间配合上的可靠性。In this way, one motor can better drive the transmission of two sets of systems, the structure is simple and the reliability of the mutual time coordination of the two sets of transmission systems can be ensured.
实施时果核去除机中,果杯下端口向外扩展的极限范围控制,可以依靠果杯自身弹性进行控制,或者更好的选择是设置一套果杯扩张限位装置,果杯扩张限位装置如图6所示,包括在果杯冲核加工工位下方,正对果杯2设置的一个果杯限位套22,果杯限位套22固定在一套升降机构上,当冲核杆下行之前,升降机构先带动果杯限位套22上升至果杯2下端外部位置;冲核杆冲核过程中,靠果杯下部弹性片和果杯限位套22内壁接触进行极限扩展范围限位,冲核杆冲核完毕后提升过程中,升降机构带动果杯限位套下降脱离果杯范围,使其不影响果杯的水平转动。这样就可以更好地确保果杯在冲核过程中下端扩展极限范围的限定。确保冲核的正常顺利进行,避免果杯下部弹性片长期工作导致弹性失效后对冲核的影响,保证冲核稳定性。再进一步地升降机构包括一根横向设置的杠杆23,杠杆23中部铰接在机架上,一端和用于带动冲核杆下行的构件可转动连接(实施时,杠杆23外端部和一个上端固定在安装板9外侧的连接杆24下端铰接),另一端安装果杯限位套22。这样使得冲核杆下冲过程中,通过杠杆带动果杯限位套向上运动至果杯外部进行限位。结构简单且实现了和冲核杆的联动,保证了限位的可靠性且减少了动力元件的耗费。In the implementation of the fruit core removal machine, the limit range control of the outward expansion of the lower port of the fruit cup can be controlled by the elasticity of the fruit cup itself, or a better choice is to set up a set of fruit cup expansion limit device, the fruit cup expansion limit The device, as shown in Figure 6, comprises a fruit cup stopper 22 set directly against the fruit cup 2 under the fruit cup pit punching processing station, and the fruit cup stopper 22 is fixed on a set of lifting mechanism. Before the rod goes down, the lifting mechanism first drives the fruit cup limiting sleeve 22 to rise to the outer position of the lower end of the fruit cup 2; during the core punching process of the core punching rod, the elastic piece at the bottom of the fruit cup is contacted with the inner wall of the fruit cup limiting sleeve 22 to perform limit expansion. Position limit, during the lifting process after the core punching rod is punched, the lifting mechanism drives the fruit cup limit sleeve to drop and break away from the fruit cup range, so that it does not affect the horizontal rotation of the fruit cup. In this way, it can be better ensured that the lower end of the fruit cup expands the limit range in the core punching process. Ensure the normal and smooth progress of the core punching, avoid the impact on the core punching after the elastic failure of the elastic piece at the bottom of the fruit cup due to long-term work, and ensure the stability of the core punching. Further, the lifting mechanism includes a horizontally arranged lever 23, the middle part of the lever 23 is hinged on the frame, and one end is rotatably connected to a member for driving the punching core rod to go down (during implementation, the outer end of the lever 23 and an upper end are fixed The connecting rod 24 lower ends on the outside of the mounting plate 9 are hinged), and the other end is equipped with a fruit cup spacing sleeve 22. In this way, during the downward punching process of the core rod, the lever drives the fruit cup limit sleeve to move upwards to the outside of the fruit cup for spacing. The structure is simple and the linkage with the punching rod is realized, which ensures the reliability of the limit and reduces the consumption of power components.
实施时,水果切片机中的进料漏斗可以直接设置于果核去除机中卸果滑槽下方实现衔接,或者采用皮带输送机连接两处位置实现衔接。During implementation, the feeding funnel in the fruit slicer can be directly arranged under the fruit unloading chute in the fruit core remover to realize the connection, or a belt conveyor is used to connect two positions to realize the connection.
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CN107440131A (en) * | 2017-07-14 | 2017-12-08 | 李刚 | A kind of hawthorn pit-removing machine |
CN108818687A (en) * | 2018-06-30 | 2018-11-16 | 广东知识城运营服务有限公司 | A kind of fruit slice device |
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