CN106827685A - 防静电面料 - Google Patents
防静电面料 Download PDFInfo
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- CN106827685A CN106827685A CN201510873990.4A CN201510873990A CN106827685A CN 106827685 A CN106827685 A CN 106827685A CN 201510873990 A CN201510873990 A CN 201510873990A CN 106827685 A CN106827685 A CN 106827685A
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- microgroove precoat
- wool
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- 239000004744 fabric Substances 0.000 title claims abstract description 53
- 239000000835 fiber Substances 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 27
- 210000002268 wool Anatomy 0.000 claims description 24
- 238000009987 spinning Methods 0.000 claims description 12
- 239000004902 Softening Agent Substances 0.000 claims description 9
- 238000009941 weaving Methods 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229920004934 Dacron® Polymers 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- HOEPQCVCLOVHIS-UHFFFAOYSA-K [Sb+3]=O.P(=O)([O-])([O-])[O-] Chemical compound [Sb+3]=O.P(=O)([O-])([O-])[O-] HOEPQCVCLOVHIS-UHFFFAOYSA-K 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 238000009960 carding Methods 0.000 claims description 6
- 239000010779 crude oil Substances 0.000 claims description 6
- 210000004209 hair Anatomy 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 239000004873 Anti Pilling Agent Substances 0.000 claims description 3
- 241000123589 Dipsacus Species 0.000 claims description 3
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 241001481760 Erethizon dorsatum Species 0.000 claims description 3
- 108091005804 Peptidases Proteins 0.000 claims description 3
- 235000014676 Phragmites communis Nutrition 0.000 claims description 3
- 239000004365 Protease Substances 0.000 claims description 3
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000002216 antistatic agent Substances 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 230000001427 coherent effect Effects 0.000 claims description 3
- 238000010026 decatizing Methods 0.000 claims description 3
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 210000003746 feather Anatomy 0.000 claims description 3
- 238000009963 fulling Methods 0.000 claims description 3
- 230000005021 gait Effects 0.000 claims description 3
- 230000031774 hair cycle Effects 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 abstract description 2
- 230000014759 maintenance of location Effects 0.000 abstract description 2
- 230000003068 static effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D03—WEAVING
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/47—Oxides or hydroxides of elements of Groups 5 or 15 of the Periodic Table; Vanadates; Niobates; Tantalates; Arsenates; Antimonates; Bismuthates
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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Abstract
本发明涉及防静电面料,其特征在于:包括面料本体(1),所述面料本体(1)表面设有细纹面料层(2),细纹面料层(2)与面料本体(1)用线连接,所述细纹面料层(2)上分布粗纹长方形短条布(3),所述短条布(3)在水平方向上交错排列,并用线固定在细纹面料层(2)上,所述面料本体(1)的底面设有绒毛层(4),绒毛层(4)底面设有防静电层(5)。本发明防静电面料中短条布凸出细纹面料层的所在平面,增强了条纹面料的层次感,绒毛层增强了条纹面料的保暖性,同时防静电层提高了防静电性。
Description
技术领域
本发明涉及防静电面料,属于面料技术领域。
背景技术
传统的面料通常为单层结构,功能较为单一。近几年随着纺织工业的发展,出现了双层面料,双层面料为三维结构,具有立体层次感,厚实度和强度都比较好,但不具备防静电功能。
发明内容
本发明的目的在于克服上述不足,提供立体层次感较好的防静电面料。
本发明的目的是这样实现的:
防静电面料,包括面料本体,所述面料本体表面设有细纹面料层,细纹面料层与面料本体用线连接,所述细纹面料层上分布粗纹长方形短条布,所述短条布在水平方向上交错排列,并用线固定在细纹面料层上,所述面料本体的底面设有绒毛层,绒毛层底面设有防静电层,所述防静电层上开设有下层气孔,所述细纹面料层上开设有上层气孔。
制作防静电面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并) →气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃。
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合。
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内。
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍。
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1 公支的高支粗纺纱,以2/2
的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225 根/10cm,纬密为216 根/10cm。
4)、后整理工艺:
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品。
与现有技术相比,本发明的有益效果是:
本发明防静电面料中短条布凸出细纹面料层的所在平面,增强了条纹面料的层次感,绒毛层增强了条纹面料的保暖性,同时防静电层提高了防静电性。
附图说明
图1为本发明防静电面料的结构示意图。
图2为图1的A-A剖视图。
图3为图1中细纹面料层的示意图。
图4为图1中防静电层的示意图。
图中:面料本体1、细纹面料层2、短条布3、绒毛层4、防静电层5、下层气孔6、上层气孔7。
具体实施方式
参见图1至图4,本发明涉及防静电条纹面料,包括面料本体1,所述面料本体1表面设有细纹面料层2,细纹面料层2与面料本体1用线连接,所述细纹面料层2上分布粗纹长方形短条布3,所述短条布3在水平方向上交错排列,并用线固定在细纹面料层2上,所述面料本体1的底面设有绒毛层4,绒毛层4底面设有防静电层5,所述防静电层5上开设有下层气孔6,所述细纹面料层2上开设有上层气孔7。
制作防静电条纹面料的工艺方法为:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并) →气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃。
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合。
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内。
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍。
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1 公支的高支粗纺纱,以2/2
的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225 根/10cm,纬密为216 根/10cm。
4)、后整理工艺:
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品。
Claims (2)
1.防静电面料,其特征在于:包括面料本体(1),所述面料本体(1)表面设有细纹面料层(2),细纹面料层(2)与面料本体(1)用线连接,所述细纹面料层(2)上分布粗纹长方形短条布(3),所述短条布(3)在水平方向上交错排列,并用线固定在细纹面料层(2)上,所述面料本体(1)的底面设有绒毛层(4),绒毛层(4)底面设有防静电层(5),所述防静电层(5)上开设有下层气孔(6),所述细纹面料层(2)上开设有上层气孔(7)。
2.制作权利要求1所述的防静电面料的工艺方法,其特征在于:
1)、纱线品种设计:
选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维,对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理,抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂,磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4%,酶处理系使用蛋白酶进行处理,蛋白酶用量为羊毛纤维重量的0.1-0.2%,柔软处理选用的柔软剂为水溶性有机硅柔软剂,水溶性有机硅柔软剂用量为羊毛纤维重量的6-8%;
2)、纺纱工艺:
将染色后70%的细支羊毛纤维,30%的聚酯纤维通过和毛→打毛→开松→梳毛(成条)→并条(一并、二并) →气流纺→自动络筒,其中纺纱工艺流程中控制相对湿度50%~55%,温度25℃~30℃。
在和毛工艺中,选用NimateCF-5和毛油,NimateC602阳离子型抗静电剂,以喷雾法,添加占毛量10%的和毛油及占毛量10%的抗静电剂,使纤维具有优异的润滑性,增加纤维的抱合性、抗静电性,提高了纤维的可梳理性,有助于不同性能纤维充分均匀混合。
在梳毛工艺中,喂毛周期掌握50s~60s,出条速度不超过100m/min,出条克重5g/m,不匀系数控制在2%以内。
在并条工艺中,纺制25/1公支的高支粗纺纱,一并的参数8.2,二并后毛条克重控制在4g/m。选用进口自调匀整并条机(D45型),下机毛条克重均匀差异系数不超过0.5%~1%。在这个过程中,必须要控制好牵伸倍数,总牵伸控制7.8倍,其中主牵伸4.58倍,后续牵伸1.7倍。
3)、织造工艺:
整经→穿综、插筘、插片→剑杆织造,在剑杆织机上将25/1 公支的高支粗纺纱,以2/2
的斜纹为基础组织,采用单经单纬的方式上机织造,上机幅宽为178cm,上机经密为225 根/10cm,纬密为216 根/10cm。
4)、后整理工艺:
将第四步织成的面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光→成检制成成品。
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