CN106747304A - A kind of manufacture craft of environment protection tile - Google Patents

A kind of manufacture craft of environment protection tile Download PDF

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Publication number
CN106747304A
CN106747304A CN201611094851.2A CN201611094851A CN106747304A CN 106747304 A CN106747304 A CN 106747304A CN 201611094851 A CN201611094851 A CN 201611094851A CN 106747304 A CN106747304 A CN 106747304A
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China
Prior art keywords
parts
green compact
powder
environment protection
manufacture craft
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CN201611094851.2A
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Chinese (zh)
Inventor
王麟华
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Pottery Of Suiyang County China LLC
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Pottery Of Suiyang County China LLC
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Priority to CN201611094851.2A priority Critical patent/CN106747304A/en
Publication of CN106747304A publication Critical patent/CN106747304A/en
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/02—Frames; Beds; Carriages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/14—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by liquid or gas pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/04—Protective covers for the grinding wheel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/07—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a stationary work-table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10—Single-purpose machines or devices
    • B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/10—Eliminating iron or lime
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/1305—Organic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/131—Inorganic additives
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1355—Incineration residues
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/16—Lean materials, e.g. grog, quartz
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • C04B41/86—Glazes; Cold glazes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
    • C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/442—Carbonates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/612—Machining
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention belongs to technical field of tile production, a kind of manufacture craft of environment protection tile is disclosed, comprised the following steps：Process equipment is built；Raw material dispensing；Preform；Enter pond old；Powder processed；Cross storehouse old；Compacting blank；Green compact are ground；Dry and glazing；Fire；Packaging.Solve the problems, such as that prior art destruction, pollution of ecological environment, defect rate are high.

Description

A kind of manufacture craft of environment protection tile
Technical field
The invention belongs to ceramic tile production field, and in particular to a kind of manufacture craft of environment protection tile.
Background technology
In recent years, with the development of China's building trade, ceramic tile industry development also at full speed therewith, from the nineties in 20th century Just start, the yield of China's ceramic tile just remains high always.But the energy consumption of ceramic tile industry and the demand of resource are very big, with right The demand of ceramic tile is continuously increased, and inevitably results in the in short supply of the energy and resource.
It using clay is that main raw material make ceramic tile that the production of existing ceramic tile is all, this mode has following asking Topic：(1) production ceramic tile is big to the demand of clay, can cause cultivable cultivated land area, and clay on soil has been dug The large area in soil can be caused to desertify afterwards, cause the destruction of ecological environment；(2) can be produced during ceramic tile is produced a lot Substandard products, and many cinders, these substandard products and cinder can be produced during dry, these substandard products and cinder are without abundant Utilization, and pollute the environment；(3) surface of the existing process not to green compact during ceramic tile is produced is ground, The unbalance stress of the ceramic tile of shaping can be caused, defect rate is high.
The content of the invention
The invention is intended to provide a kind of manufacture craft of environment protection tile, with solve prior art destruction, pollution of ecological environment, Defect rate problem high.
To achieve the above object, the present invention provides following technical scheme, and a kind of manufacture craft of environment protection tile, its feature exists In comprising the following steps：
1) process equipment is built：Green compact grinding attachment is built, including the top cover being connected with roof, top cover is provided with magnetic Iron, the lower section installation frame of top cover, installment work platform in frame is provided with groove on workbench, the top connection rotating shaft of frame turns Outer shaft sleeve has sleeve, and space is provided between sleeve and rotating shaft, and the bottom of sleeve is connected with circular fixed disk, the lower rotation of rotating shaft Magnet rotary head is connected with, turbine is engaged with rotary head, the bottom of sleeve is provided with air inlet and air outlet, and air inlet is connected with a high speed Airflow machine, air outlet is provided with control valve；
2) raw material dispensing：The mass parts of each raw material are as follows, waste ceramic 50-70 parts, cinder 20-50 parts, lime stone Powder 40-60 parts, 80-100 parts, clay 100-150 parts, feldspar 30-50 parts of lean soil soil；
3) preform：Crush waste ceramic, cinder, lean soil soil and feldspar, then by itself and agstone, clay After mixing, add dispersant to be ground, be ground to powder for 100-200 mesh, the powder after grinding is sieved and except iron, will be sieved The powder for having selected is mixed and made into mud with water, obtains blank；
4) mix：Stood after stirring mud, precipitated, remove supernatant, obtain mixed mud；
5) powder processed：Slurry atomization after will be old in step (4) is dried, and obtains powder, and the moisture of powder is 8%-10%；
6) storehouse is crossed old：Powder in step (5) is sieved using the screen cloth of 150 mesh, after be placed in temperature for 35-40 DEG C 20-40h is stood in confined chamber；
7) blank is suppressed：Powder pressing shaping after will be old in step (6), forms green compact；
8) green compact grinding：Green compact compressing in step (7) are placed on the green compact grinding attachment built in step (1) In its surface is ground；
9) dry and glazing：Green compact after grinding in step (8) are put into dry kiln and are dried, form dry after drying Base, then to the surface glazing of dry body；
10) fire：Dry body after step (9) glazing is fired and is molded and is cooled down, environment protection tile is formed, after cooling Environment protection tile carry out edging；
11) pack：Quality inspection, packaging, storage, obtain finished product.
The know-why of this programme is：The equipment needed for ceramic tile process is built first；Next step, chooses Waste ceramic, cinder, agstone, lean soil soil, clay, feldspar are matched as raw material, by using useless The material abandoned is prevented from using the large area of clay as raw material, prevents desertification of land, preserves the ecological environment；By former material Material is crushed using disintegrating machine, is added dispersant and is ground to powdered, and the powder after grinding is sieved Except iron, after the completion of powder and water are mixed and made into mud as blank；Blank is put into stock tank, it is sufficiently stirred Mix so that mud is well mixed, and stand, precipitate mud, remove supernatant；Mud is put into dry kiln again, by atomization The hot blast of device is dried to it, be dehydrated and form powder, and moisture to powder is detected so that the moisture control of powder exists 8%-10% so that powder compacting when can be sufficiently compressing, again will not viscosity it is too big；Powder was carried out again Sieve, the powder after impurity is screened out is placed on temperature for 35-40 DEG C is placed closed interior, stands 20-40h, can make base The oxidation of material and the carrying out of hydrolysis, so as to improve the performance of pug；And powder is put into ageing tower carries out old guarantee The intensity of powder is high, mobility is strong, and is well mixed, it is old after the completion of powder is pressed, form green compact, green compact The place of out-of-flatness is had after formation, the surface of green compact is ground using the green compact grinding attachment put up now.
The bottom surface of green compact to be ground is placed in the groove of workbench first, groove can fix green compact, then By fixed disk and the upper surface of green compact, the high velocity air that high velocity air machine is produced is set to enter in fixed disk by air inlet, The air-flow of high speed drives turbine rotation, so as to drive rotary head to start to rotate, now rotary head begins to grind the surface of green compact Cut, during grinding, green compact are fixed by groove, will not relatively move, enable to green surface to be ground uniform, During grinding, being ground the powder ash for producing can rub with magnet rotary head, so as to be magnetized, be born by air outlet Press is siphoned away, and powder ash is collected, and air-flow by air outlet when excluded, due to speed quickly, can be to fixed disk A reverse active force is produced, so as to promote fixed disk to move, it is not necessary to which extra motor or other energy are promoted to be fixed Disk and rotary head are moved, and have saved the energy.And top cover is located at the top of frame, top cover is provided with magnet, and magnet can be by by magnetic The powder ash absorption of change, being capable of the diffusing air current power downward to fixed lid, convenient fixed lid when adsorption magnet on magnet It is mobile.
Surface becomes smooth after green compact grinding, enables to the flatness of the ceramic tile of shaping higher；It is dry green compact are put into Be dried in dry kiln, and to surface glazing so that the surface of ceramic tile has gloss, and can fastening ceramic tile inside hole, Antiseepage is dirty, then cool down and edging, grinds off the flash of ceramic tile surrounding；Inspection is finally sampled to ceramic tile, ceramic tile is checked Load-bearing property, surface smoothness, by standard compliant tile packs storage.
What this programme can be produced has the technical effect that：1st, the ceramic tile processing technology of prior art is using clay and masonry long It is raw material, it is two very big that this mode is used clay, substantial amounts of for a long time to use, and can cause soil depletion, arable soil Tail off, and soil property desertify, damage ecological environment, not environmentally, this programme by using waste ceramic, cinder, agstone, Lean soil soil, clay, feldspar can reduce the consumption to clay as raw material, can preserve the ecological environment, and It is very environmentally friendly；2nd, using waste ceramic, cinder, lean soil soil, can cause grinding after powder gap it is larger, be difficult pressure Type, therefore this programme are made using the viscosity between clay and agstone increase powder so that powder is easily compressing；3rd, lead to Cross to waste ceramic, cinder, lean soil soil use, it is possible to increase the utilization rate of obsolete material, environmental protection；4th, utilize Green compact grinding attachment is ground to the surface of green compact, enables to the surface smoothness of the ceramic tile of shaping high, what raising was evened out Quality so that the defect rate of product is low；5th, green compact grinding attachment includes top cover, and the powder ash that top cover will can be produced after grinding enters Row is collected, and the powder ash of collection has magnetic, and these magnetic powder ashes of tool are carried out into demagnetization can just reuse, and so improve The utilization rate of raw material.
The following is the preferred scheme based on such scheme：
Preferred scheme one：The step (2) the also dispensing including following mass parts, gelling agent 20-30 parts, polyvinyl alcohol 25-35 parts.Viscosity between adding gelling agent and polyvinyl alcohol and can increasing powder, facilitates powder pressing to be molded, and suppress The gap of the inside of the green compact after shaping is small, so that the water absorption rate of ceramic tile is low, the quality of ceramic tile is good.
Preferred scheme two：Based on preferred scheme one, a diameter of 4-7cm of the air inlet in the step (1), the speed of air-flow It is 4-5km/h to spend, a diameter of 15-20cm of turbine.By the diameter of air inlet, the speed of air-flow, the cooperation of the diameter of turbine, Turbine is enabled to quickly to rotate, so as to drive rotary head to rotate be ground to green compact.
Preferred scheme three：Based on preferred scheme two, the mass parts of each raw material in the step (2) are, waste ceramic 50 parts, 20 parts of cinder, 40 parts of agstone, 80 parts of lean soil soil, 100 parts of clay, 30 parts of feldspar.Using the ratio former material Expect that the bearing of the ceramic tile of processing is good.
Preferred scheme four：Based on preferred scheme three, the mass parts of each raw material in the step (2) are, waste ceramic 70 parts, 50 parts of cinder, 60 parts of agstone, 100 parts of lean soil soil, 150 parts of clay, 50 parts of feldspar.It is former using the ratio The defect rate of the ceramic tile of material processing is low.
Preferred scheme five：Based on preferred scheme four, the mass parts of each raw material in the step (2) are, waste ceramic 60 parts, 35 parts of cinder, 50 parts of agstone, 90 parts of lean soil soil, 125 parts of clay, 40 parts of feldspar.Using the ratio former material Expect that the water absorption rate of the ceramic tile of processing is low, defect rate is low.
Preferred scheme six：Based on preferred scheme five, the old time is 30h in the step (4).Make the intensity of powder Height, good fluidity, and sufficiently mix.
Preferred scheme seven：Based on preferred scheme six, the grinding step in the step (8) is specific as follows, by the bottom of green compact Portion is put into groove, then by fixed disk and the upper surface of green compact, operation green compact grinding attachment carries out green surface grinding, grinds Mobile fixed disk after the completion of cutting, makes it with green compact not contacting, then green compact are taken out.Can be accurately and efficient by the step Green surface is ground, it is possible to increase grinding efficiency, and by green surface grinding equalizing, improves the matter of forming ceramic tiles Amount.
Brief description of the drawings
Fig. 1 is the structural representation of green compact grinding attachment of the present invention；
Fig. 2 is rotary head, rotating shaft, the structural representation of turbine in Fig. 1 of the present invention；
Fig. 3 is the sectional view of Fig. 1 middle sleeves of the present invention；
Fig. 4 is the structural representation of fixed disk in Fig. 1 of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Frame 1, workbench 2, groove 21, fixed disk 3, sleeve 31, air inlet 32nd, gas outlet 33, control valve 34, rotary head 4, rotating shaft 41, turbine 42, top cover 5, high velocity air machine 6, Negative pressure machine 7.
A kind of manufacture craft of environment protection tile of the present invention, including green compact grinding attachment, as shown in Figure 1, Figure 2, Figure 3, Figure 4, Including frame 1, the bottom of frame 1 is provided with workbench 2, and the upper surface of workbench 2 is provided with a groove 21, the bottom surface of groove 21 Rubber blanket is provided with, the top of frame 1 is provided with top cover 5, and top cover 5 is round table-like housing, and the inner surface of top cover 5 is provided with magnet, The top of frame 1 is connected with a sleeve 31 and rotating shaft 41, and rotating shaft 41 is located in sleeve 31, and rotating shaft 41 has gap with sleeve 31, The bottom of sleeve 31 connects a fixed disk for circle 3, and the bottom of sleeve 31 is provided with an air inlet 32 and a gas outlet 33, enters High velocity air machine 6 is connected with gas port 32, control valve 34 is connected with gas outlet 33, Negative pressure machine 7 is connected with gas outlet 33, turned The lower rotation of axle 41 is connected with rotary head 4, and rotary head 4 is magnet rotary head, is engaged with a turbine 42 in rotary head 4, turbine 42 with enter Gas port 32 is parallel.
When using, green compact are placed in the groove 21 of workbench 2, mobile fixed disk 3 so that fixed disk 3 is located at green compact Top, and fixed disk 3 is contacted with the surface of green compact, using high velocity air machine 6 to the air-flow that high speed is filled with air inlet 32, So that air-flow drives turbine 42 to rotate, so that drive the rotary head 4 engaged with turbine 42 to rotate, just to green compact when rotary head 4 is rotated Surface is ground, and Negative pressure machine 7 can suction out the air-flow of high speed from air outlet 33 during grinding, air-flow outflow air outlet The powder that grinding is produced can be taken away when 33, because rotary head 4 is magnet rotary head, therefore that can be by during powder friction Powder magnetizes, and when powder outflow air outlet 33, the magnet on top cover 5 can be by the powder adsorption being magnetized, in high velocity air 3 one reverse power of fixed disk can be given when outflow air outlet 33, promotes fixed disk 3 to move, now, reverse power can both divide Solve for one forward promote fixed disk 3 power, the power for pulling down green compact can be also decomposed into, now, by top cover 5 The upward absorption powder of magnet, can give 3 one upward power of fixed disk, prevent fixed disk 3 from being compressed with green compact, facilitate fixed disk 3 Moved with rotary head 4.Control valve 34 is additionally provided with air outlet 33, the openings of sizes of air outlet 33 is controlled, so as to control fixed disk 3 to move Dynamic speed.
Below for a kind of manufacture craft of environment protection tile of the invention, following experiment is carried out：
Experiment 1：Ceramic tile raw material and dispensing, units/kg
Experiment 2：Each data proportioning of grinding attachment
Now illustrated using embodiment a kind of manufacture craft of environment protection tile of 1 couple of present invention of experiment 1, experiment 2,
(1) equipment is built：A green compact grinding attachment is built in the factory building of production, including the top cover being connected with roof, Top cover is provided with magnet, and the lower section installation frame of top cover, installment work platform in frame is provided with groove, the top of frame on workbench Portion's connection rotating shaft, is cased with sleeve outside rotating shaft, space is provided between sleeve and rotating shaft, and the bottom of sleeve is connected with circular fixed disk, The lower rotation of rotating shaft is connected with magnet rotary head, and the turbine of a diameter of 17cm is engaged with rotary head, and the bottom of sleeve is provided with diameter 5cm air inlets and air outlet, air inlet are connected with high velocity air machine, and the speed of the air-flow that airflow machine is produced is 4.5km/h, air-out Mouth is provided with control valve；
(2) by waste ceramic 60kg, cinder 35kg, agstone 50kg, lean soil soil 90kg, clay 125kg, length Stone 40kg utilizes crusher in crushing, then will it is broken after grinding raw material, be ground to powder for 150 mesh, then powder is crossed screen out Iron, and mud is mixed and made into as blank with water, and blank is put into stock tank is mixed；Lean soil is soil layer Less than 35cm, soil of the water lock rate less than 15；
(3) mixed blank is put into drying tower and is dried, blank is put into the atomizer of drying tower is carried out Dry, dehydration forms powder, and carries out water content detection to powder so that the water tariff collection of powder is in 8%-10%；
(4) powder sieving to be removed be placed in the confined chamber that temperature is 37 DEG C after impurity and stands 30h；Will after the completion of old The gelling agent and the polyvinyl alcohol of 27.5kg of powder and 25kg, and it is compressing, form green compact；
(5) green compact are ground using green compact grinding attachment；Green compact are put into dry kiln after grinding are dried, shape Into dry body, then to the surface glazing of dry body；
(6) dry body after glazing is fired into ceramic tile, and edging after ceramic tile is cooled down；
(7) it is sampled inspection to ceramic tile, checks the bearing and surface smoothness of ceramic tile, and by standard compliant ceramic tile Packaging and storage.
Experiment 1：Each 50 consistent of ceramic tile of the size of the raw material production of utilization embodiment 1-3, comparative example 1-3 is chosen, Carry out following experiment, 1) utilize same gravity pressure ceramic tile；2) ceramic tile is steeped 1 hour in the water of same weight, and is filled with water Container it is consistent；3) ceramic tile surface is rubbed using same power；4) ceramic tile is heated using same temperature.
Experimental result is as follows：
Experiment 2：Choose and utilize embodiment 1-3, the green compact grinding attachment of comparative example 1-3 parameters is each to 50 green compact Grinding experiment is carried out, experimental result is as follows,
As can be seen here, the environment protection tile processed using each parameter in the embodiment of the present invention 1, bearing capacity is strong, water absorption rate is low, resistance to Hot strong, wear resistence is good, surface smoothness is high.
For a person skilled in the art, on the premise of technical solution of the present invention is not departed from, if can also make Dry deformation and improve, these should also be considered as protection scope of the present invention, these effects implemented all without the influence present invention and Practical applicability.

Claims (8)

1. a kind of manufacture craft of environment protection tile, it is characterised in that comprise the following steps：
1）Process equipment is built：Green compact grinding attachment is built, including the top cover being connected with roof, top cover is provided with magnet, pushed up The lower section installation frame of lid, installment work platform in frame is provided with groove, the top connection rotating shaft of frame, outside rotating shaft on workbench Sleeve is cased with, space is provided between sleeve and rotating shaft, the bottom of sleeve is connected with circular fixed disk, the lower rotation connection of rotating shaft There is magnet rotary head, turbine is engaged with rotary head, the bottom of sleeve is provided with air inlet and air outlet, and air inlet is connected with high velocity air Machine, air outlet is provided with control valve；
2）Raw material dispensing：The mass parts of each raw material are as follows, waste ceramic 50-70 parts, cinder 20-50 parts, agstone 40- 60 parts, 80-100 parts, clay 100-150 parts, feldspar 30-50 parts of lean soil soil；
3）Preform：Waste ceramic, cinder, lean soil soil and feldspar are crushed, then it is mixed with agstone, clay Afterwards, add dispersant to be ground, be ground to powder for 100-200 mesh, the powder after grinding is sieved and except iron, will screen Powder and water be mixed and made into mud, obtain blank；
4）Mixing：Stood after stirring mud, precipitated, remove supernatant, obtain mixed mud；
5）Powder processed：By step（4）In mixed slurry atomization dry, obtain powder, the moisture of powder is 8%-10%；
6）Cross storehouse old：By step（5）In powder sieved with the screen cloth of 150 mesh, after be placed in the confined chamber that temperature is 35-40 DEG C Interior standing 20-40h；
7）Compacting blank：By step（6）In it is old after powder pressing shaping, formed green compact；
8）Green compact are ground：By step（7）In compressing green compact be placed on step（1）In in the green compact grinding attachment built to it Surface is ground；
9）Dry and glazing：By step（8）Green compact after middle grinding are dried in being put into dry kiln, and dry body is formed after drying, Again to the surface glazing of dry body；
10）Fire：To step（9）Dry body after glazing is fired and is molded and cools down, and environment protection tile is formed, to the ring after cooling Protecting ceramic tile carries out edging；
11）Packaging：Quality inspection, packaging, storage, obtain finished product.
2. the manufacture craft of a kind of environment protection tile according to claim 1, it is characterised in that：The step（2）In also wrap Include the dispensing of following mass parts, gelling agent 20-30 parts, polyvinyl alcohol 25-35 parts.
3. the manufacture craft of a kind of environment protection tile according to claim 2, it is characterised in that：The step（1）In enter A diameter of 4-7cm of gas port, the speed of air-flow is 4-5km/h, a diameter of 15-20cm of turbine.
4. the manufacture craft of a kind of environment protection tile according to claim 3, it is characterised in that：The step（2）In it is each The mass fraction of raw material is, 50 parts of waste ceramic, 20 parts of cinder, 40 parts of agstone, 80 parts of lean soil soil, clay 100 parts, 30 parts of feldspar.
5. the manufacture craft of a kind of environment protection tile according to claim 4, it is characterised in that：The step（2）In it is each The mass fraction of raw material is, 70 parts of waste ceramic, 50 parts of cinder, 60 parts of agstone, 100 parts of lean soil soil, clay 150 parts, 50 parts of feldspar.
6. the manufacture craft of a kind of environment protection tile according to claim 5, it is characterised in that：The step（2）In it is each The mass fraction of raw material is, 60 parts of waste ceramic, 35 parts of cinder, 50 parts of agstone, 90 parts of lean soil soil, clay 125 parts, 40 parts of feldspar.
7. the manufacture craft of a kind of environment protection tile according to claim 6, it is characterised in that：The step（4）In it is old Time be 30h.
8. the manufacture craft of a kind of environment protection tile according to claim 7, it is characterised in that：The step（8）In mill Cut that step is specific as follows, the bottom of green compact is put into groove, then move fixed disk, make its upper surface with green compact, transport Row green compact grinding attachment carries out green surface grinding, shutoff device after the completion of grinding, mobile fixed disk, it is no longer connect with green compact Touch, green compact are taken out.
CN201611094851.2A 2016-12-02 2016-12-02 A kind of manufacture craft of environment protection tile Pending CN106747304A (en)

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CN108546087A (en) * 2018-07-23 2018-09-18 磐安县宸熙工艺品有限公司 A kind of system of solid waste processing technology product
CN109053174A (en) * 2018-10-24 2018-12-21 宿松汉邦新型建材有限公司 A kind of snowflake white sand ceramic tile and preparation method thereof
CN113416058A (en) * 2021-05-27 2021-09-21 湖南银和瓷业有限公司 Intelligent forming process for ceramic special-shaped rolling
CN113894910A (en) * 2021-09-01 2022-01-07 杭州大和江东新材料科技有限公司 Processing method of ceramic grading impeller

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