CN102101792A - Production process of light foam ceramic bricks - Google Patents
Production process of light foam ceramic bricks Download PDFInfo
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- CN102101792A CN102101792A CN200910112988XA CN200910112988A CN102101792A CN 102101792 A CN102101792 A CN 102101792A CN 200910112988X A CN200910112988X A CN 200910112988XA CN 200910112988 A CN200910112988 A CN 200910112988A CN 102101792 A CN102101792 A CN 102101792A
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Abstract
For overcoming the drawbacks in the prior art, the invention mainly aims to provide a production process of thermal-insulation and environmentally-friendly light foam ceramic bricks with high water absorption rate and high breaking strength, and provide a method for recycling a large amount of brick polishing waste, namely recycling a large amount of available brick polishing waste by adding a proper amount of foaming material and brick polishing waste into the conventional ceramic brick raw materials. In addition, as a proper amount of foaming material added in the production process of the ceramic bricks and other materials form a cellular structure in the ceramic blanks, the ceramic bricks have high water absorption rate and high breaking strength and have thermal-insulation and safety functions.
Description
Technical field
The present invention relates to building ceramic tiles manufacturing technology field, refer in particular to a kind of environment friendly light foamed ceramic brick production technique.
Background technology
Ceramic tile is the product that present master builder often uses between two parties, and it mainly is that main raw material(s) is made with the clay.Existing ceramic tile is generally solid, its mass density is bigger, thereby has increased the body of wall supporting power, and the development of modern architecture more needs the finishing material of high-strength light, and original solid ceramic brick folding strength is not very desirable, and water-intake rate and insulation security are all not good enough simultaneously.In addition, a large amount of polished tile waste materials of present ceramic industry are owing to can't fine processing causing having a strong impact on environment.Because existing polished brick waste brick waste material waste residue is handled and utilize degree lower, much all adopts the simple process way of landfill, causes the polished tile waste material to take limited cultivated land resource, simultaneously water and air is polluted.How could fine processing polished tile waste material waste residue be the problem that ceramic industry producer needs solution badly.When therefore how to turn waste into wealth, the characteristic that has ceramic tile now can be improved again is a very significant thing
The present invention has promptly proposed a kind of new technical scheme at the problems referred to above, has realized above-mentioned purpose well.
Summary of the invention
The present invention is directed to the disappearance of prior art existence, it is good that its main purpose provides a kind of water-intake rate, the folding strength height, and have the environment-friendly light foamed ceramic brick production technique of heat insulation effect, also provide simultaneously a kind of existing a large amount of polished tile waste materials have effectively been handled the method that turns waste into wealth.
For achieving the above object, the present invention adopts following technical scheme: light foamed ceramic brick production technique, and these technology concrete steps are:
Step 1: batching, be about to starting material such as foam material, polished tile, clay and ore and mix in proportion, add then in the ball mill;
Step 2: ball milling, starting material that soon prepare in proportion and water are sent into the ball mill ball milling together to required fineness;
Step 3: slurrying, soon the slurry behind the ball milling is sent into and is carried out thorough mixing slurrying in the stock tank, constantly mud is stirred simultaneously;
Step 4: the deironing of sieving, promptly remove and fail the coarse grain raw material pulverized and broken grinding element in the mechanical milling process, and by the automatic iron removing machine or manually tramp iron separator remove Armco magnetic iron and magnetic mineral;
Step 5: spraying drying, promptly will be separated into vaporific thin through atomisation unit by the exsiccant ceramic mud, and contact with stable hot gas flow in the drying tower immediately, be dried to the powder of finely powdered at chien shih droplet in short-term;
Step 6: the storage powder is old, is about to above-mentioned powder and is stored in feed bin after 2 to 3 days, impels moisture distribution even;
Step 7: moulding is about to above-mentioned powder and places press die, compression moulding, the green compact of acquisition desired shape, size and density;
Step 8: oven dry, it is dry to be about to the kiln drying of above-mentioned green compact drying, guarantees that the intravital moisture content of base obtains uniform drying;
Step 9: glazing promptly sprays the glaze water atomization to dried base substrate front by glazing line;
Step 10: burn till, the glazed body after the glazing is soon put into roller kiln high temperature and is burnt till.
The waste material weight ratio of polished tile is 10-30% in the starting material of above-mentioned steps 1, and the weight ratio of whipping agent is 1-2%.
Above-mentioned whipping agent is a silicon carbide.
After the present invention adopts technique scheme; its beneficial effect is: make a kind of light foamed ceramic brick by add an amount of foam material and polished tile waste material in traditional ceramic tile raw material; thereby make existing a large amount of vitreous brick polishing spent material obtain a kind of method that turns waste into wealth; reduced of the pollution of vitreous brick polishing spent material, played good environment protecting environment.In addition, because after ceramic tile that the present invention produced burnt till, proportion can be less than the proportion of water, promptly it has superior lightweight performance, therefore can alleviate the body of wall supporting power greatly, is particularly suitable for using as the finishing of Highrise buildings metope.And because ceramic tile production process of the present invention has added an amount of foam material makes in conjunction with the effect of other raw materials and be cellular in the ceramic tile base substrate, so the product water-intake rate is good, and the folding strength height has the effect of insulation and safety.
Description of drawings
Fig. 1 is the present invention's light foamed ceramic brick technological process of production figure.
Embodiment:
The present invention is described in detail below in conjunction with accompanying drawing and specific embodiment:
Be illustrated in figure 1 as the technological process of production figure of a kind of light foamed ceramic brick of the present invention, this kind processing step is specially:
Step 1: batching, being about to weight ratio is 1.5% foam material silicon carbide, 20% polished tile waste material, other are that starting material such as clay and ore are poured weighing in the weighing-apparatus of feed system in the ingredients by weight ratio with forklift for traditional ceramic raw material, add in the ball mill by feed system then.
Step 2: ball milling, the starting material and the water that soon prepare are in proportion sent into ball mill together, and in the ball mill rolling process, starting material, water are broken under the effect of ballstone, make particulate matter shape, size reach required fineness.
Step 3: slurrying, soon the slurry behind the ball milling is sent into and is carried out thorough mixing slurrying in the stock tank, constantly mud is stirred simultaneously;
Step 4: the deironing of sieving, promptly in order to control the blank fineness, keep mud evenly, remove and fail the coarse grain raw material pulverized and broken grinding element in the mechanical milling process, and by the automatic iron removing machine or manually tramp iron separator remove Armco magnetic iron and magnetic mineral;
Step 5: spraying drying, promptly will be separated into vaporific thin through atomisation unit by the exsiccant ceramic mud, and contact with stable hot gas flow in the drying tower immediately, be dried to the residual water-content of requirement at chien shih droplet in short-term.The exsiccant fine powder relies on the deadweight landing and separates with drying medium, slides to discharge port along drying tower bottom awl wall, transports subsequent processing to.
Step 6: the storage powder is old, is about to above-mentioned powder and is stored in feed bin after 2 to 3 days, impels moisture distribution even;
Step 7: moulding is about to above-mentioned powder and places press die, compression moulding, the green compact of acquisition desired shape, size and density;
Step 8: oven dry, it is dry to be about to the kiln drying of above-mentioned green compact drying, guarantees that the intravital moisture content of base obtains uniform drying;
Step 9: glazing, be about to glaze and water and add ball milling in the ball mill according to the ratio that glaze water prescription list requires, reach discharging after the corresponding fineness requirement, sieve, deironing makes glaze water, by glazing line with glaze water atomization spray to dried base substrate front.
Step 10: burn till, the glazed body after the glazing is soon put into roller kiln high temperature and is burnt till, and temperature is controlled at about 1200 ℃.
Of the present invention focusing on; make a kind of light foamed ceramic brick by in traditional ceramic tile raw material, adding an amount of foam material and polished tile waste material; thereby make existing a large amount of vitreous brick polishing spent material obtain a kind of method that turns waste into wealth; reduced of the pollution of vitreous brick polishing spent material, played good environment protecting environment.In addition, because after ceramic tile that the present invention produced burnt till, proportion can be less than the proportion of water, promptly it has superior lightweight performance, therefore can alleviate the body of wall supporting power greatly, is particularly suitable for using as the finishing of Highrise buildings metope.And because ceramic tile production process of the present invention has added an amount of foam material makes in conjunction with the effect of other raw materials and be cellular in the ceramic tile base substrate, so the product water-intake rate is good, and the folding strength height has the effect of insulation and safety.
The above, it only is preferred embodiment of the present invention, be not that technical scope of the present invention is imposed any restrictions, so every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any trickle modification, equivalent variations and modification that above embodiment did.
Claims (3)
1. light foamed ceramic brick production technique, it is characterized in that: these technology concrete steps are:
Step 1: batching, be about to starting material such as foam material, polished tile, clay and ore and mix in proportion, add then in the ball mill;
Step 2: ball milling, starting material that soon prepare in proportion and water are sent into the ball mill ball milling together to required fineness;
Step 3: slurrying, soon the slurry behind the ball milling is sent into and is carried out thorough mixing slurrying in the stock tank, constantly mud is stirred simultaneously;
Step 4: the deironing of sieving, promptly remove and fail the coarse grain raw material pulverized and broken grinding element in the mechanical milling process, and by the automatic iron removing machine or manually tramp iron separator remove Armco magnetic iron and magnetic mineral;
Step 5: spraying drying, promptly will be separated into vaporific thin through atomisation unit by the exsiccant ceramic mud, and contact with stable hot gas flow in the drying tower immediately, be dried to the powder of finely powdered at chien shih droplet in short-term;
Step 6: the storage powder is old, is about to above-mentioned powder and is stored in feed bin after 2 to 3 days, impels moisture distribution even;
Step 7: moulding is about to above-mentioned powder and places press die, compression moulding, the green compact of acquisition desired shape, size and density;
Step 8: oven dry, it is dry to be about to the kiln drying of above-mentioned green compact drying, guarantees that the intravital moisture content of base obtains uniform drying;
Step 9: glazing promptly sprays the glaze water atomization to dried base substrate front by glazing line;
Step 10: burn till, the glazed body after the glazing is soon put into roller kiln high temperature and is burnt till.
2. light foamed ceramic brick production technique according to claim 1 is characterized in that: the waste material weight ratio of polished tile is 10-30% in the starting material of above-mentioned steps 1, and the weight ratio of whipping agent is 1-2%.
3. light foamed ceramic brick production technique according to claim 1 and 2 is characterized in that: described whipping agent is a silicon carbide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910112988XA CN102101792A (en) | 2009-12-18 | 2009-12-18 | Production process of light foam ceramic bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910112988XA CN102101792A (en) | 2009-12-18 | 2009-12-18 | Production process of light foam ceramic bricks |
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| CN102101792A true CN102101792A (en) | 2011-06-22 |
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| CN200910112988XA Pending CN102101792A (en) | 2009-12-18 | 2009-12-18 | Production process of light foam ceramic bricks |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102515691A (en) * | 2011-12-26 | 2012-06-27 | 四川白塔新联兴陶瓷集团有限责任公司 | Light environment-friendly brick prepared from waste brick powder, and preparation method for light environment-friendly brick |
| CN102786317A (en) * | 2012-08-13 | 2012-11-21 | 宁波振强建材有限公司 | Recycled foam material using granite powder as raw material |
| CN102887721A (en) * | 2012-10-22 | 2013-01-23 | 广西碳歌环保新材料股份有限公司 | Foamed ceramic insulation board and preparation method thereof |
| CN103011895A (en) * | 2012-12-03 | 2013-04-03 | 丽水卓越文具制造有限公司 | Air sand and preparation method thereof |
| CN103396157A (en) * | 2013-07-25 | 2013-11-20 | 浮山县晋盛新型建筑材料有限责任公司 | Light foamed ceramic wall building material with iron tailings as main raw material |
| CN103526836A (en) * | 2013-10-23 | 2014-01-22 | 陈贤进 | Inorganic heat-insulation board with decorative glaze surface and manufacturing method thereof |
| WO2014166132A1 (en) * | 2013-04-11 | 2014-10-16 | 广东蒙娜丽莎新型材料集团有限公司 | Low-temperature fast-fired lightweight ceramic heat insulation plate and preparation method thereof |
| CN107021779A (en) * | 2017-03-28 | 2017-08-08 | 深圳瑞和建筑装饰股份有限公司 | The preparation method and Ceramic Tiles of Ceramic Tiles with energy storage sound insulation function |
| CN108911778A (en) * | 2018-09-07 | 2018-11-30 | 江西庾岭晶硕新材料有限公司 | A kind of production method of lithium tailing light ceramic plate |
| CN109435133A (en) * | 2018-10-23 | 2019-03-08 | 漯河市罗弗文具制造有限公司 | A kind of production equipment of the foaming agent for ultralight clay |
| CN110116455A (en) * | 2019-04-08 | 2019-08-13 | 佛山市思特四通化工有限公司 | A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles |
| CN110642627A (en) * | 2019-07-02 | 2020-01-03 | 安阳贝利泰陶瓷有限公司 | Foaming ceramic-based glass mosaic and production technology thereof |
| CN112659323A (en) * | 2020-11-25 | 2021-04-16 | 浙江潘多拉新材料有限公司 | Production process of inorganic silicon cement board for foamed ceramic composite decorative board |
| CN115196991A (en) * | 2022-05-23 | 2022-10-18 | 商洛学院 | Efficient filtering water permeable brick with gradient pore diameter and preparation method and application thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1374276A (en) * | 2001-03-08 | 2002-10-16 | 江苏省陶瓷研究所 | Light foamed ceramic decorative tile and its making process |
| CN101182232A (en) * | 2007-11-09 | 2008-05-21 | 佛山欧神诺陶瓷有限公司 | Lightweight ceramic tile and production method |
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2009
- 2009-12-18 CN CN200910112988XA patent/CN102101792A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1374276A (en) * | 2001-03-08 | 2002-10-16 | 江苏省陶瓷研究所 | Light foamed ceramic decorative tile and its making process |
| CN101182232A (en) * | 2007-11-09 | 2008-05-21 | 佛山欧神诺陶瓷有限公司 | Lightweight ceramic tile and production method |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102515691B (en) * | 2011-12-26 | 2013-04-03 | 四川白塔新联兴陶瓷集团有限责任公司 | Light environment-friendly brick prepared from waste brick powder, and preparation method for light environment-friendly brick |
| CN102515691A (en) * | 2011-12-26 | 2012-06-27 | 四川白塔新联兴陶瓷集团有限责任公司 | Light environment-friendly brick prepared from waste brick powder, and preparation method for light environment-friendly brick |
| CN102786317A (en) * | 2012-08-13 | 2012-11-21 | 宁波振强建材有限公司 | Recycled foam material using granite powder as raw material |
| CN102786317B (en) * | 2012-08-13 | 2014-09-17 | 宁波振强建材有限公司 | Recycled foam material using granite powder as raw material |
| CN102887721A (en) * | 2012-10-22 | 2013-01-23 | 广西碳歌环保新材料股份有限公司 | Foamed ceramic insulation board and preparation method thereof |
| CN102887721B (en) * | 2012-10-22 | 2014-06-25 | 广西碳歌环保新材料股份有限公司 | Foamed ceramic insulation board and preparation method thereof |
| CN103011895A (en) * | 2012-12-03 | 2013-04-03 | 丽水卓越文具制造有限公司 | Air sand and preparation method thereof |
| CN103011895B (en) * | 2012-12-03 | 2014-07-09 | 丽水卓越文具制造有限公司 | Air sand and preparation method thereof |
| WO2014166132A1 (en) * | 2013-04-11 | 2014-10-16 | 广东蒙娜丽莎新型材料集团有限公司 | Low-temperature fast-fired lightweight ceramic heat insulation plate and preparation method thereof |
| US9637412B2 (en) | 2013-04-11 | 2017-05-02 | Monalisa Group Co., Ltd. | Low-temperature fast-fired lightweight ceramic heat insulation plate and preparation method thereof |
| CN103396157A (en) * | 2013-07-25 | 2013-11-20 | 浮山县晋盛新型建筑材料有限责任公司 | Light foamed ceramic wall building material with iron tailings as main raw material |
| CN103526836B (en) * | 2013-10-23 | 2016-04-06 | 陈贤进 | There is inorganic heat-insulation board and the manufacture method thereof of decoration glaze paint |
| CN103526836A (en) * | 2013-10-23 | 2014-01-22 | 陈贤进 | Inorganic heat-insulation board with decorative glaze surface and manufacturing method thereof |
| CN107021779A (en) * | 2017-03-28 | 2017-08-08 | 深圳瑞和建筑装饰股份有限公司 | The preparation method and Ceramic Tiles of Ceramic Tiles with energy storage sound insulation function |
| CN108911778A (en) * | 2018-09-07 | 2018-11-30 | 江西庾岭晶硕新材料有限公司 | A kind of production method of lithium tailing light ceramic plate |
| CN109435133A (en) * | 2018-10-23 | 2019-03-08 | 漯河市罗弗文具制造有限公司 | A kind of production equipment of the foaming agent for ultralight clay |
| CN109435133B (en) * | 2018-10-23 | 2021-02-09 | 漯河市罗弗文具制造有限公司 | Production equipment of foaming agent for ultralight clay |
| CN110116455A (en) * | 2019-04-08 | 2019-08-13 | 佛山市思特四通化工有限公司 | A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles |
| CN110642627A (en) * | 2019-07-02 | 2020-01-03 | 安阳贝利泰陶瓷有限公司 | Foaming ceramic-based glass mosaic and production technology thereof |
| CN112659323A (en) * | 2020-11-25 | 2021-04-16 | 浙江潘多拉新材料有限公司 | Production process of inorganic silicon cement board for foamed ceramic composite decorative board |
| CN115196991A (en) * | 2022-05-23 | 2022-10-18 | 商洛学院 | Efficient filtering water permeable brick with gradient pore diameter and preparation method and application thereof |
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Application publication date: 20110622 |