CN106743288A - A kind of bogie wheels automatic charging purging system and its application method - Google Patents
A kind of bogie wheels automatic charging purging system and its application method Download PDFInfo
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- CN106743288A CN106743288A CN201710124620.XA CN201710124620A CN106743288A CN 106743288 A CN106743288 A CN 106743288A CN 201710124620 A CN201710124620 A CN 201710124620A CN 106743288 A CN106743288 A CN 106743288A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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Abstract
The invention discloses a kind of bogie wheels automatic charging purging system and its application method, pallet including being used to place wheel, also include wheel feeding pipeline, wheel transfer overturns special plane, wheel cleaning machine, wheel loads and unloads RGV, wheel is put in storage pipeline, automatic stereo storage and wheel blanking pipeline, the pallet for placing wheel is conveyed through wheel feeding pipeline successively, wheel transfer overturns special plane, wheel cleaning machine, wheel loads and unloads RGV, wheel is put in storage pipeline, automatic stereo storage and wheel blanking pipeline realize the automatic charging of bogie wheels, cleaning, storage and extraction.The present invention realizes full-automatic China's operation of wheel cleaning and storage, improves production efficiency.
Description
Technical field
The present invention relates to port crane field, system is cleaned more specifically to a kind of bogie wheels automatic charging
System and its application method.
Background technology
Port crane cart bogie wheels need to be cleaned before walking mechanism is assembled into, first, then place again
Stored to the place specified, and the work that these are carried, clean and store all is realized by artificial operation.
With the upgrading of factory automation, improve production efficiency is not only unable to by manually-operated method, increased
The labour intensity of workman, while increased management cost again.
The content of the invention
It is clear it is an object of the invention to provide a kind of bogie wheels automatic charging for drawbacks described above present in prior art
System and its application method are washed, full-automatic China's operation of wheel cleaning and storage is realized, production efficiency is improve.
To achieve the above object, the present invention is adopted the following technical scheme that：
On the one hand, a kind of bogie wheels automatic charging purging system, including it is used to place the pallet of wheel, also including wheel
Feeding pipeline, wheel transfer upset special plane, wheel cleaning machine, wheel handling RGV, wheel storage pipeline, automated three-dimensional
Storehouse and wheel blanking pipeline, place wheel pallet be conveyed through successively wheel feeding pipeline, wheel transfer upset special plane,
Wheel cleaning machine, wheel handling RGV, wheel storage pipeline, automatic stereo storage and wheel blanking pipeline realize chassis car
The automatic charging of wheel, cleaning, storage and extract；
The wheel feeding pipeline includes the wheel feeding feed station for setting gradually, transfer crawl station, moves
Carry crawl station and empty pallet reclaims station；
The wheel transfer upset special plane includes that wheel transfer overturns special plane support, and special plane support is overturn located at wheel transfer
On moving assembly, and be connected in the fixture wheel component of moving assembly lower end, fixture wheel component is used to capture, overturns conveying
Wheel to transfer crawl station；
Vertical pipeline that wheel storage pipeline includes setting gradually, the first rotation pipeline, lateral transfer line,
Second rotation pipeline and the 3rd rotation pipeline, wheel handling RGV will clean the wheel for completing and be delivered on vertical pipeline；
The automatic stereo storage includes shelf, wheel shelf charging tray and piler, and wheel shelf charging tray is positioned over vertically
On pipeline, it is used to place wheel, piler is used to extract the wheel on the second rotation pipeline, and delivers to storage on shelf.
Described transfer crawl station is provided with the block for positioning.
Described moving assembly includes X-axis mobile device, Y-axis mobile device and Z axis mobile device, makes fixture wheel component
Realize the movement of six direction.
Described fixture wheel component is provided with sighting device, is used to recognize wheel.
Described wheel handling RGV is used to realize picking and placeing and transport, including vehicle structure, wheel frock elevator for wheel
Structure, wheel frock and bidirectional fork, on wheel frock hoisting mechanism, bidirectional fork is in wheel frock for wheel frock.
On the other hand, a kind of application method of bogie wheels automatic charging purging system, comprises the following steps：
S1. wheel certified products are placed in pallet, it is defeated to be transported to wheel feeding by fork truck (or automatic logistics dolly)
Line sending, and be placed in wheel feeding feed station；
S2. wheel feeding feed station starts in wheel feeding feed station after inductive switch senses supplied materials
The transmission of motor, drive sprocket and chain, drives pallet to be delivered to transfer crawl station；
S3. the block that pallet is captured in station by transfer is positioned, and triggers travel switch, pallet is carried out 90 degree
Rotation, then pallet is delivered to transfer crawl station；
S4. wheel transfer upset special plane is started to wheel crawl, the upset on transfer crawl station, and it is clear to transfer load to wheel
Cleaning is carried out to wheel in washing machine；
S5. after the completion of cleaning, RGV is loaded and unloaded by wheel wheel is delivered to the vertical pipeline that wheel is put in storage pipeline
On；
S6. after wheel to be delivered to vertical pipeline the first rotation pipeline and lateral transfer line successively, it is sent to the second rotation
Travel switch is triggered when transferring line sending, the second rotation pipeline is rotated by 90 °；
S7. wheel is transported on shelf by piler and is stored.
In described S4, after wheel transfer upset special plane is cleaned wheel crawl, transfer captures station and holds in the palm sky
Disk is delivered to empty pallet and reclaims station, realizes the recovery of empty pallet.
In described S5, before wheel to be delivered to wheel handling RGV wheel storage pipeline, first in vertical pipeline
Upper placement wheel shelf charging tray, is used to place wheel.
In described S7, while be transported to for wheel by piler is stored on shelf, the 3rd rotation pipeline is buffered in
On wheel shelf charging tray pass sequentially through the second rotation pipeline, lateral transfer line and first rotation pipeline after, deliver to vertically
Conveying line position, waits next wheel.
Also include S8, when the instruction for needing wheel is received, corresponding wheel is extracted by piler and is delivered under wheel
Material pipeline.
In above-mentioned technical scheme, a kind of bogie wheels automatic charging purging system provided by the present invention and its use
Method, using automatic stereo storage technology, by the mutual cooperation of three axle transfer robots and heavily loaded pipeline, realizes that wheel is clear
Storage automation is washed, production efficiency is improve, the input of personnel is reduced, the labour intensity of workman is reduced, realizes factory certainly
The upgrading of dynamicization.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the structural representation that pallet of the present invention places wheel；
Fig. 3 is the structural representation of wheel feeding pipeline of the present invention；
Fig. 4 is the structural representation that wheel transfer of the present invention overturns special plane；
Fig. 5 is the structural representation that wheel of the present invention loads and unloads RGV；
Fig. 6 is the structural representation that wheel of the present invention is put in storage pipeline；
Fig. 7 is the structural representation of automatic stereo storage of the present invention；
Fig. 8 is the placement schematic diagram of wheel shelf charging tray of the present invention.
Specific embodiment
Technical scheme is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 1 to Fig. 7, a kind of bogie wheels automatic charging purging system provided by the present invention, including with
To place the pallet 2 of wheel 1, also including wheel feeding pipeline 3, wheel transfer upset special plane 4, wheel cleaning machine 5, wheel dress
Unload RGV (Ra i l Gu i ded Veh i c l e, be also called rail Shuttling trolley) 6, wheel storages pipeline 7, automation
Stereo garage 8 and wheel blanking pipeline 9, the pallet 2 that will placed wheel 1 are conveyed through wheel feeding pipeline 3, wheel successively
Under transfer upset special plane 4, wheel cleaning machine 5, wheel handling RGV6, wheel storage pipeline 7, automatic stereo storage 8 and wheel
Material pipeline 9 realizes the work of automation feeding, cleaning, storage and the extraction of bogie wheels 1.
Preferably, the wheel feeding pipeline 3 includes wheel feeding feed station 301, the transfer crawl for setting gradually
Station 302, transfer captures station 303 and empty pallet and reclaims station 304, placed the pallet 2 of wheel 1 by fork truck (and
Or automatic logistics dolly) be sent in wheel feeding feed station 301, then be automatically conveyed to transfer crawl station
Rotated a certain angle on 302, be then automatically conveyed to transfer crawl station 303, wheel 1 is overturn by wheel transfer
Special plane 4 is captured to lower one link, and remaining empty pallet 2 is then transported to empty pallet recovery station 304 and is recovered.
Preferably, described transfer crawl station 302 is provided with the block 305 for positioning, when placement wheel 1
After pallet 2 is transported in transfer crawl station 302, positioned by block 305, so as to trigger transfer crawl caching work
Travel switch on position 302, realizes that wheel 1 and pallet 2 are rotated a certain angle together.
Preferably, the wheel transfer upset special plane 4 includes wheel transfer upset special plane support 401, wheel transfer upset
Special plane support 401 is located at the top that transfer captures station 303, and wheel transfer upset special plane support 401 is provided with moving assembly, also
There is the fixture wheel component 402 for being connected in moving assembly lower end, fixture wheel component 402 is provided with sighting device 403, by vision
Device 403 is identified to the wheel 1 on transfer crawl station 303, then by 402 pairs of load crawl stations of fixture wheel component
Wheel 1 on 303, then after fixture wheel component 402 is lifted active position by moving assembly, then together with wheel 1 one
After playing the certain angle of upset, wheel 1 is delivered to and is cleaned in wheel cleaning machine 5.
Preferably, described moving assembly includes X-axis mobile device 404, Y-axis mobile device 405 and Z axis mobile device
406, fixture wheel component 402 is realized the movement of six direction such that it is able to be promoted to active position.
Preferably, wheel cleaning machine of the wheel cleaning machine 5 using step-by-step movement cleaning way, conveys wheel 1 and uses heavy chain
Wheel chain delivery form, the wheel 1 after the completion of cleaning delivers to wheel storage pipeline 7 by wheel handling RGV6.
Preferably, the wheel storage pipeline 7 includes the rotation pipeline of vertical pipeline 701, first for setting gradually
702nd, the rotation of lateral transfer line 703, second pipeline 704 and the 3rd rotation pipeline 705, wheel loads and unloads RGV6 and will clean completion
Wheel 1 be delivered on vertical pipeline 701, then by the first rotation pipeline 702 and lateral transfer line 703 after, be sent to the
On two rotation pipelines 704, and trigger the second travel switch rotated on pipeline 704 so that the second rotation pipeline 704 connects
After being rotated a certain angle together with wheel 1, automatic stereo storage 8 is delivered to.
Preferably, described wheel handling RGV6 includes vehicle structure 601, wheel frock hoisting mechanism 602, wheel frock
603 and bidirectional fork 604, on vehicle structure 601, wheel frock 603 is located at wheel frock to wheel frock hoisting mechanism 602
On hoisting mechanism 602, in wheel frock 603, vehicle structure 601 is to wheel handling RGV6 entirety for bidirectional fork 604
Mobile and transport, wheel frock hoisting mechanism 602 realizes the lifting to wheel 1, and bidirectional fork 604 realizes picking and placeing to wheel 1,
And wheel frock 603 realizes the supporting role to bidirectional fork 604 and wheel 1.
Preferably, the automatic stereo storage 8 includes shelf 801, the disk of wheel shelf material 802 and piler 803, wheel goods
Frame charging tray 802 is sent on vertical pipeline 701 in wheel 1, when wheel 1 is sent on vertical pipeline 701, is used to place
Wheel 1, is then conveyed together with wheel 1 by road backward, and piler 803 is used to extract the wheel 1 on the second rotation pipeline 704
And it is used to place the wheel shelf material 802 of wheel 1, and it is enterprising that wheel 1 and wheel shelf material 802 are delivered into shelf 801 in the lump
Row storage, then extracts the empty wagons wheel shelf material 802 on the room of shelf 801 and delivers to the 3rd rotation pipeline 705 again, is needed when receiving
When wanting the instruction of wheel 1, then corresponding wheel 1 is extracted by piler 803 and be delivered to wheel blanking pipeline 9.
A kind of application method of bogie wheels automatic charging purging system provided by the present invention, comprises the following steps：
S1. the certified products of wheel 1 are placed in pallet 2, wheel feeding is transported to by fork truck (or automatic logistics dolly)
Pipeline 3, and be placed in wheel feeding feed station 301；
S2. wheel feeding feed station 301 starts the conveying of wheel feeding after inductive switch senses the supplied materials of wheel 1
Motor 306 on station 301, so that the transmission of drive sprocket 307 and chain 308, drives pallet 2 to be delivered to transfer crawl caching
Station 302；
S3. pallet 2 captures the block 305 in station 302 and positions by transfer, and triggers travel switch, makes pallet 2
After carrying out 90 degree of rotations (see the direction of arrow rotation in Fig. 3) together with wheel 1, then pallet 2 is delivered to transfer crawl station
303；
S4. start wheel transfer upset special plane 4 to capture the wheel 1 on transfer crawl station 303, overturn, and transfer load to
Cleaning is carried out to wheel 1 in wheel cleaning machine 5；
S5. after the completion of cleaning, RGV6 is loaded and unloaded by wheel wheel 1 is delivered to the vertical conveying that wheel is put in storage pipeline 7
On line 701；
S6. after wheel 1 is delivered to the first rotation pipeline 702 and lateral transfer line 703 by vertical pipeline 701 successively,
Travel switch is triggered when being sent to the second rotation pipeline 704, the second rotation pipeline 704 is rotated by 90 ° in the lump together with wheel 1
(see the direction of arrow rotation in Fig. 6)；
S7. wheel 1 is transported on shelf 801 by piler 803 and is stored.
Preferably, in described S4, after wheel transfer upset special plane 4 is cleaned the crawl of wheel 1, transfer crawl work
Remaining empty pallet 2 is delivered to empty pallet and reclaims station 304 by position 303, realizes the recovery of empty pallet 2.
Preferably, in described S5, before wheel 1 to be delivered to wheel handling RGV6 wheel storage pipeline 8, first existing
Wheel shelf charging tray 802 is placed on vertical pipeline 701, is used to place wheel 1.
Preferably, in described S7, while be transported to for wheel 1 by piler 803 is stored on shelf 801, being buffered in
Wheel shelf charging tray 802 on 3rd rotation pipeline 705 passes sequentially through the second rotation pipeline 704, the and of lateral transfer line 703
After first rotation pipeline 702, the position of vertical pipeline 701 is delivered to, wait next wheel 1.
Preferably, also including S8, when the instruction for needing wheel 1 is received, corresponding wheel 1 is extracted by piler 803
It is delivered to wheel blanking pipeline 9.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention,
And be not used as being limitation of the invention, as long as in spirit of the invention, the change to embodiment described above
Change, modification will all fall in the range of claims of the present invention.
Claims (10)
1. a kind of bogie wheels automatic charging purging system, including it is used to place the pallet of wheel, it is characterised in that also including car
Wheel feeding pipeline, wheel transfer upset special plane, wheel cleaning machine, wheel handling RGV, wheel storage pipeline, automation are vertical
Body storehouse and wheel blanking pipeline, the pallet for placing wheel are conveyed through wheel feeding pipeline, wheel transfer upset specially successively
Machine, wheel cleaning machine, wheel handling RGV, wheel storage pipeline, automatic stereo storage and wheel blanking pipeline realize chassis
The automatic charging of wheel, cleaning, storage and extract；
The wheel feeding pipeline includes that the wheel feeding feed station for setting gradually, transfer crawl station, transfer are grabbed
Take station and empty pallet reclaims station；
The wheel transfer upset special plane includes that wheel transfer overturns special plane support, on wheel transfer upset special plane support
Moving assembly, and be connected in the fixture wheel component of moving assembly lower end, fixture wheel component is used to capture, overturn and be delivered to shifting
Carry the wheel on crawl station；
The wheel storage pipeline includes the vertical pipeline, the first rotation pipeline, lateral transfer line, second that set gradually
Rotation pipeline and the 3rd rotation pipeline, wheel handling RGV will clean the wheel for completing and be delivered on vertical pipeline；
The automatic stereo storage includes shelf, wheel shelf charging tray and piler, and wheel shelf charging tray is positioned over conveying vertically
On line, it is used to place wheel, piler is used to extract the wheel on the second rotation pipeline, and delivers to storage on shelf.
2. a kind of bogie wheels automatic charging purging system as claimed in claim 1, it is characterised in that described transfer crawl
Station is provided with the block for positioning.
3. a kind of bogie wheels automatic charging purging system as claimed in claim 1, it is characterised in that described moving assembly
Including X-axis mobile device, Y-axis mobile device and Z axis mobile device, fixture wheel component is set to realize the movement of six direction.
4. a kind of bogie wheels automatic charging purging system as claimed in claim 3, it is characterised in that described fixture wheel
Component is provided with sighting device, is used to recognize wheel.
5. a kind of bogie wheels automatic charging purging system as claimed in claim 1, it is characterised in that described wheel handling
RGV be used to realize wheel pick and place with transport, including vehicle structure, wheel frock hoisting mechanism, wheel frock and bidirectional fork,
On wheel frock hoisting mechanism, bidirectional fork is in wheel frock for wheel frock.
6. a kind of application method of bogie wheels automatic charging purging system, it is characterised in that comprise the following steps：
S1. wheel certified products are placed in pallet, wheel feeding pipeline are transported to by fork truck (or automatic logistics dolly),
And be placed in wheel feeding feed station；
S2. wheel feeding feed station starts the motor in wheel feeding feed station after inductive switch senses supplied materials,
The transmission of drive sprocket and chain, drives pallet to be delivered to transfer crawl station；
S3. the block that pallet is captured in station by transfer is positioned, and triggers travel switch, pallet is carried out 90 degree of rotations
Turn, then pallet is delivered to transfer crawl station；
S4. start wheel transfer upset special plane to wheel crawl, the upset on transfer crawl station, and transfer load to wheel cleaning machine
In cleaning is carried out to wheel；
S5. after the completion of cleaning, RGV is loaded and unloaded by wheel wheel is delivered on the vertical pipeline of wheel storage pipeline；
S6. after wheel to be delivered to vertical pipeline the first rotation pipeline and lateral transfer line successively, it is sent to the second rotation defeated
Travel switch is triggered during line sending, the second rotation pipeline is rotated by 90 °；
S7. wheel is transported on shelf by piler and is stored.
7. a kind of application method of bogie wheels automatic charging purging system as claimed in claim 6, it is characterised in that described
S4 in, when wheel transfer upset special plane by wheel crawl cleaned after, transfer crawl station empty pallet is delivered to empty support
Disk reclaims station, realizes the recovery of empty pallet.
8. a kind of application method of bogie wheels automatic charging purging system as claimed in claim 6, it is characterised in that described
S5 in, wheel handling RGV wheel is delivered to wheel storage pipeline before, first on vertical pipeline place wheel goods
Frame charging tray, is used to place wheel.
9. a kind of application method of bogie wheels automatic charging purging system as claimed in claim 6, it is characterised in that described
S7 in, while be transported to for wheel by piler is stored on shelf, be buffered in the 3rd rotation pipeline on wheel shelf
After charging tray passes sequentially through the second rotation pipeline, lateral transfer line and the first rotation pipeline, conveying line position vertically is delivered to, etc.
Treat next wheel.
10. a kind of application method of bogie wheels automatic charging purging system as claimed in claim 6, it is characterised in that also
Including S8, when the instruction for needing wheel is received, corresponding wheel is extracted by piler and is delivered to wheel blanking pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710124620.XA CN106743288B (en) | 2017-03-03 | 2017-03-03 | Automatic loading and cleaning system for trolley wheels and using method of automatic loading and cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710124620.XA CN106743288B (en) | 2017-03-03 | 2017-03-03 | Automatic loading and cleaning system for trolley wheels and using method of automatic loading and cleaning system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106743288A true CN106743288A (en) | 2017-05-31 |
| CN106743288B CN106743288B (en) | 2022-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710124620.XA Active CN106743288B (en) | 2017-03-03 | 2017-03-03 | Automatic loading and cleaning system for trolley wheels and using method of automatic loading and cleaning system |
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| CN (1) | CN106743288B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107601025A (en) * | 2017-09-01 | 2018-01-19 | 宁波敏实汽车零部件技术研发有限公司 | A kind of outer water of automobile front door cuts automatic loading and unloading device |
| CN109264326A (en) * | 2018-11-13 | 2019-01-25 | 中钧科技(深圳)有限公司 | A kind of magnetic disk cleaning machine |
| CN109571787A (en) * | 2018-12-21 | 2019-04-05 | 国家电投集团西安太阳能电力有限公司 | Tool transmission device, degumming machine system and degumming and separating method after silicon rod cutting |
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| CN107601025A (en) * | 2017-09-01 | 2018-01-19 | 宁波敏实汽车零部件技术研发有限公司 | A kind of outer water of automobile front door cuts automatic loading and unloading device |
| CN107601025B (en) * | 2017-09-01 | 2023-04-28 | 宁波敏实汽车零部件技术研发有限公司 | Automatic feeding and discharging device for outer water cutting of front door of automobile |
| CN109264326A (en) * | 2018-11-13 | 2019-01-25 | 中钧科技(深圳)有限公司 | A kind of magnetic disk cleaning machine |
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| CN111747102A (en) * | 2019-03-26 | 2020-10-09 | 齐齐哈尔四达铁路设备有限责任公司 | Maintenance selective matching conveying line |
| CN113003070A (en) * | 2021-02-01 | 2021-06-22 | 中车青岛四方机车车辆股份有限公司 | Wheel maintenance and storage system and method |
| CN114951076A (en) * | 2022-05-17 | 2022-08-30 | 沈阳中外运物流有限公司 | Full-automatic tire identification detection and clean loading equipment |
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