A kind of automatic assembling of magnetic shoe stator
Technical field
The present invention relates to processing equipment of stator field, more particularly to a kind of automatic assembling of magnetic shoe stator.
Background technology
With the extensive use of engine, the demand of in-engine parts is also increasing, in motor, starts
Machine field, it is often necessary to use rotor and stator, and the stator right side is divided into the magnetic shoe stator that is made up of cylinder and magnetic shoe and by coil
The coil stator of composition, in general, the use of magnetic shoe stator is more extensive.
In the process of magnetic shoe stator, it is necessary first to manually magnetic shoe is snapped onto in cylinder by clamp, Ran Houzai
Follow-up punching press is carried out to compress, detect and the operation that magnetizes, but existing assembling equipment is all mostly one operation of an operation
Operation, it is necessary to manually picked and placeed, accordingly, it would be desirable to multiple manpower station consumption, while assembling is inefficient, and may
The yields of product is had influence on due to manual operation.
The content of the invention
It is an object of the invention to provide a kind of automatic assembling of magnetic shoe stator, be provided with turn material a device, turn material device by
Automatic everything arm and clamper composition, so can with decompressor, detection means and magnetizer carry out it is ingenious dock, realize
The one automation mechanized operation of multiple operations, reduces manpower consumption, improves packaging efficiency, while product can also be improved effectively
The yields of product.
In order to realize the above object the technical solution adopted by the present invention is:A kind of automatic assembling of magnetic shoe stator, it is wrapped
Including rack (8) and distribution control box (1) thereon, are provided with the decompressor for compressing magnetic shoe in described frame (8)
(3), front part sides are respectively arranged with detection means (5) and magnetizer (7), and front side is provided with and decompressor (3), detection
What device (5) and magnetizer (7) coordinated turns material device (4), and described turns material device (4) is fixed including lower end automatic ten thousand
As arm (21), described automatic everything arm (21) upper end is connected with and turns material connecting plate (22), and described turns under material connecting plate (22)
Side is provided with the clamper (23) coordinated with product (65), and described clamper (23) turns under material connecting plate (23) including being arranged on
The gripper cylinder (24) of side, the both sides of described gripper cylinder (24) are connected with clamping movable block (25), described clamping activity
The grip block (26) of mutual cooperation, described decompressor (3), detection means (5), magnetizer are provided with below block (25)
(7), automatic everything arm (21) and gripper cylinder (24) are connected to distribution control box (1).
Further, clamping limiting plate (29), described clamping limiting plate are provided with described turn material connecting plate (23)
(29) one end offers clamping stopper slot (27), turns one piece of movable grip block (25) of the clamper (23) in material device (4)
On be provided with and clamp stopper slot (27) coordinate clamping gag lever post (28).
Further, described decompressor (3) includes the punching press portable plate (11) being arranged in frame (8) and punching press seat
(18) punching press clamping cylinder (12), described punching press clamping cylinder (12) connection are provided with, described punching press portable plate (11)
There is punching press gripping block (13), and two pieces of punching press gripping block (13) middle settings have punching press material containing block (14), described punching press material containing
Block (14) is connected with the punching press lift cylinder (15) set on punching press portable plate (11), and punching is provided with described punching press seat (18)
Air cylinder (19), is connected with the staking punch coordinated with the product (65) in punching press material containing block (14) on described stamping cylinder (19)
(20), described punching press clamping cylinder (12), punching press lift cylinder (15) and stamping cylinder (19) are connected to distribution control box
(1)。
Further, described punching press portable plate (11) positioned at punching press seat (18) reverse side frame (8) be provided with
The punching press material blocking block (16) that product (65) in punching press material containing block (14) coordinates, described punching press portable plate (11) and frame (8)
Punching press moving cylinder (17) connection of upper setting, described punching press moving cylinder (17) is connected to distribution control box (1).
Further, described detection means (5) includes detection seat (41), and the bottom of described detection seat (41) is provided with
The lower rotation dish (46) coordinated with product (65), is provided with disk shaft (47) below described lower rotation dish (46), described
Disk shaft (47) be connected to rotary tray motor (48), the top of described detection seat (41) is provided with the detection liter of mutual cooperation
Drop seat (44) and detection lift cylinder (42), and detect that lifting seat (44) is matched somebody with somebody with the detection lifting sliding rail (43) in detection seat (41)
Close, the upper rotation dish (45) cooperated with lower rotation dish (46), and detection seat are provided with described detection lifting seat (44)
(41) position between two rotation dish is provided with the detection video camera (49) coordinated with product (65), described detection liter
Sending down abnormally ascending cylinder (42), rotary tray motor (48) and detection video camera (49) are connected to distribution control box (1).
Further, detection fore-aft travel is provided with by slide rail (50) before and after detection on described detection lifting seat (44)
Seat (51), the detection fore-aft travel cylinder being connected with detection lifting seat (44) is provided with described detection fore-aft travel seat (51)
(52) gearbox (53) is provided with, described detection fore-aft travel seat (51), the front and rear side of described gearbox (53) passes through
Axle is connected to detection handwheel (54) and the detection plunger (55) coordinated with the hole position that opens up on product (65), described detection
Fore-aft travel cylinder (52) is connected to distribution control box (1).
Further, described magnetizer (7) includes magnetism-filling base (31), is provided with described magnetism-filling base (31) and magnetized
Device (32), is provided with material-pressing rack (33) on described magnetizing apparatus (32), be provided with and magnetizing apparatus on described material-pressing rack (33)
(32) the binder cylinder (34) that product (65) in coordinates, be provided with described magnetism-filling base (31) with magnetizing apparatus (32) in
The material ejection cylinder (35) that product (65) coordinates, described magnetizing apparatus (32), binder cylinder (34) and material ejection cylinder (35) are connected to
Distribution control box (1).
Further, the feeding device (2) coordinated with product (65), described feeding are provided with described frame (8)
Device (2) is coordinated by feeding mechanical hand (6) and decompressor (3), and described feeding device (2) is including being arranged on frame (8)
On feeding seat (61), the feeding lift cylinder (67) and feeding lifting seat of mutual cooperation are provided with described feeding seat (61)
(66) feeding trip shaft (63) is installed on, described feeding lifting seat (66), is socketed with described feeding trip shaft (63)
Feeding rollover stand (64), is provided with the clamper (23) coordinated with product (65) on described feeding rollover stand (64), described
The feeding tumble cylinder (62) being obliquely installed on feeding rollover stand (64) and feeding seat (61) coordinates, described feeding mechanical hand
(6), feeding lift cylinder (67) and feeding tumble cylinder (62) are connected to distribution control box (1).
Further, described feeding mechanical hand (6) includes the material feeding seat (71) that is arranged in frame (8), and described send
The feeding motor (72) and feeding belt (73) of mutual cooperation are provided with material seat (71), described feeding belt (73) is connected with
Feeding fore-aft travel block (74), described fore-aft travel block (74) is connected with fore-aft travel seat (75), described fore-aft travel seat
(75) feeding lift cylinder (76) is provided with, described feeding lift cylinder (76) lower section is connected with feeding elevator (77),
Described feeding elevator (77) lower section is connected with the clamper (23) coordinated with product (65), described feeding motor (72) and
Feeding lift cylinder (76) is connected to distribution control box (1).
Beneficial effects of the present invention are:
1st, be provided with turn material a device, turn material a device be made up of automatic everything arm and clamper, and then can with decompressor,
Detection means and magnetizer carry out ingenious docking, realize the one automation mechanized operation of multiple operations, reduce manpower consumption,
Packaging efficiency is improve, while the yields of product can also be improved effectively.
2nd, the design of clamping limiting plate and clamping gag lever post, it can be ensured that running orbit will not in activity for clamping movable block
Shift, and then improve the precision of clamping.
3rd, the design of decompressor, it is possible to achieve the lifting activity of punching press material containing block, and then decompressor can be facilitated
Blowing, improves the efficiency of punching press.
4th, the design of punching press material blocking block and punching press moving cylinder, can be propped up the product on punching press material containing block, and then
Ensure the effect of punching press, improve yields.
5th, the simple structure of detection means, easy to operate, and rotates product using upper rotation dish and lower rotation dish, greatly
The smooth rotation that ensure that product in detection process, and then improve product Detection results.
6th, the design of plunger is detected, can be very good to detect whether the hole position in stator case is blocked, further improve inspection
The precision of survey.
7th, the simple structure of magnetizer, easy to operate, and can realize automatic pressing material and feeding.
8th, the design of feeding device, can greatly facilitate feeding, and realize transferring by feeding mechanical hand, while on
Material device is progressively overturn by tumble cylinder, the magnetic shoe structure that will not be destroyed in product.
9th, the simple structure of feeding mechanical hand, easy to operate, and product to be processed accurately can be sent into punching press dress
On the punching press material containing block put.
Brief description of the drawings
Fig. 1 is a kind of schematic perspective view of the automatic assembling of magnetic shoe stator.
Fig. 2 is the schematic perspective view of decompressor.
Fig. 3 is the schematic perspective view for turning material device.
Fig. 4 is the schematic perspective view for turning the clamper in material device.
Fig. 5 is the schematic perspective view of magnetizer.
Fig. 6 is the schematic perspective view of detection means.
Fig. 7 is the partial enlarged drawing of B in Fig. 6.
Fig. 8 is the partial enlarged drawing of A in Fig. 6.
Fig. 9 is the schematic perspective view of feeding device.
Figure 10 is the schematic perspective view of feeding mechanical hand.
Label character is expressed as shown in figure:1st, distribution control box;2nd, feeding device;3rd, decompressor;4th, turn to expect device;
5th, detection means;6th, feeding mechanical hand;7th, magnetizer;8th, frame;11st, punching press portable plate;12nd, punching press clamping cylinder;13rd, rush
Pressure gripping block;14th, punching press material containing block;15th, punching press lift cylinder;16th, punching press material blocking block;17th, punching press moving cylinder;18th, punching press
Seat;19th, stamping cylinder;20th, staking punch;21st, automatic everything arm;22nd, turn to expect connecting plate;23rd, clamper;24th, gripper cylinder;
25th, movable block is clamped;26th, grip block;27th, stopper slot is clamped;28th, gag lever post is clamped;29th, limiting plate is clamped;31st, magnetism-filling base;
32nd, magnetizing apparatus;33rd, material-pressing rack;34th, binder cylinder;35th, material ejection cylinder;41st, seat is detected;42nd, lift cylinder is detected;43rd, detect
Lifting sliding rail;44th, lifting seat is detected;45th, upper rotation dish;46th, lower rotation dish;47th, disk shaft;48th, rotary tray motor;49th, examine
Survey video camera;50th, fore-aft travel slide rail is detected;51st, detection fore-aft travel seat;52nd, fore-aft travel cylinder is detected;53rd, gearbox;
54th, handwheel is detected;55th, plunger is detected;61st, feeding seat;62nd, feeding tumble cylinder;63rd, feeding trip shaft;64th, feeding upset
Frame;65th, product;66th, feeding lifting seat;67th, feeding lift cylinder;71st, material feeding seat;72nd, feeding motor;73rd, feeding belt;
74th, feeding fore-aft travel block;75th, feeding fore-aft travel seat;76th, feeding lift cylinder;77th, feeding elevator.
Specific embodiment
In order that those skilled in the art more fully understand technical scheme, the present invention is entered below in conjunction with the accompanying drawings
Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
As shown in Fig. 1-Figure 10, concrete structure of the invention is:A kind of automatic assembling of magnetic shoe stator, it includes frame
8 and distribution control box 1 thereon, the decompressor 3 for compressing magnetic shoe, front part sides difference are provided with described frame 8
Detection means 5 and magnetizer 7 are provided with, and front side is provided with and coordinates with decompressor 3, detection means 5 and magnetizer 7
Turn material device 4, the described material device 4 that turns includes the automatic everything arm 21 that lower end is fixed, the described automatic upper end of everything arm 21
It is connected with and turns material connecting plate 22, the described lower section of material connecting plate 22 that turns is provided with the clamper 23 coordinated with product 65, described
Clamper 23 includes being arranged on the gripper cylinder 24 for turning the lower section of material connecting plate 23, and the both sides of described gripper cylinder 24 are connected with folder
Hold movable block 25, the lower section of described clamping movable block 25 is provided with the grip block 26 of mutual cooperation, described decompressor 3,
Detection means 5, magnetizer 7, automatic everything arm 21 and gripper cylinder 24 are connected to distribution control box 1.
Preferably, clamping limiting plate 29, described clamp limiting plate 29 one are provided with described turn material connecting plate 23
End offers clamping stopper slot 27, is provided with one piece of movable grip block 25 of the clamper 23 in turn material device 4 and is limited with clamping
The clamping gag lever post 28 that position groove 27 coordinates.
Preferably, described decompressor 3 includes the punching press portable plate 11 being arranged in frame 8 and punching press seat 18, described
Punching press portable plate 11 on be provided with punching press clamping cylinder 12, described punching press clamping cylinder 12 is connected with punching press gripping block 13,
And two pieces of middle settings of punching press gripping block 13 have a punching press material containing block 14, set on described punching press material containing block 14 and punching press portable plate 11
The punching press lift cylinder 15 put is connected, and stamping cylinder 19 is provided with described punching press seat 18, is connected on described stamping cylinder 19
It is connected to the staking punch 20 coordinated with the product 65 on punching press material containing block 14, described punching press clamping cylinder 12, punching press lift cylinder
15 and stamping cylinder 19 be connected to distribution control box 1.
Preferably, the frame 8 that described punching press portable plate 11 is located at the reverse side of punching press seat 18 is provided with and punching press material containing
The punching press material blocking block 16 that product 65 on block 14 coordinates, the punching press activity gas set on described punching press portable plate 11 and frame 8
Cylinder 17 is connected, and described punching press moving cylinder 17 is connected to distribution control box 1.
Preferably, described detection means 5 includes detection seat 41, and the bottom of described detection seat 41 is provided with and product 65
The lower rotation dish 46 for coordinating, the lower section of described lower rotation dish 46 is provided with disk shaft 47, and described disk shaft 47 is connected
To rotary tray motor 48, the top of described detection seat 41 is provided with the detection lifting seat 44 and detection lift cylinder of mutual cooperation
42, and detect that lifting seat 44 coordinates with the detection lifting sliding rail 43 on detection seat 41, it is provided with described detection lifting seat 44
The upper rotation dish 45 cooperated with lower rotation dish 46, and detect that the position that seat 41 is located between two rotation dish is provided with and product
The detection video camera 49 that product 65 coordinate, described detection lift cylinder 42, rotary tray motor 48 and detection video camera 49 are connected to and match somebody with somebody
Electric control box 1.
Preferably, detection fore-aft travel seat 51 is provided with by slide rail 50 before and after detection on described detection lifting seat 44,
The detection fore-aft travel cylinder 52 being connected with detection lifting seat 44, described inspection are provided with described detection fore-aft travel seat 51
Survey on fore-aft travel seat 51 and be provided with gearbox 53, the front and rear side of described gearbox 53 is connected to detection handwheel by axle
54 and the detection plunger 55 that coordinates with the hole position that opens up on product 65, described detection fore-aft travel cylinder 52 is connected to automatically controlled
Case processed 1.
Preferably, described magnetizer 7 includes magnetism-filling base 31, and magnetizing apparatus 32, institute are provided with described magnetism-filling base 31
Material-pressing rack 33 is provided with the magnetizing apparatus 32 stated, is provided with described material-pressing rack 33 and the cooperation of product 65 in magnetizing apparatus 32
Binder cylinder 34, be provided with described magnetism-filling base 31 with magnetizing apparatus 32 in product 65 coordinate material ejection cylinder 35, it is described
Magnetizing apparatus 32, binder cylinder 34 and material ejection cylinder 35 be connected to distribution control box 1.
Preferably, the feeding device 2 coordinated with product 65 is provided with described frame 8, described feeding device 2 passes through
Feeding mechanical hand 6 coordinates with decompressor 3, and described feeding device 2 includes the feeding seat 61 being arranged in frame 8, described
The feeding lift cylinder 67 and feeding lifting seat 66 of mutual cooperation are provided with feeding seat 61, are pacified on described feeding lifting seat 66
Equipped with feeding trip shaft 63, feeding rollover stand 64 is socketed with described feeding trip shaft 63, on described feeding rollover stand 64
It is provided with the clamper 23 coordinated with product 65, the feeding upset being obliquely installed on described feeding rollover stand 64 and feeding seat 61
Cylinder 62 coordinates, and described feeding mechanical hand 6, feeding lift cylinder 67 and feeding tumble cylinder 62 are connected to distribution control box 1.
Preferably, described feeding mechanical hand 6 includes the material feeding seat 71 being arranged in frame 8, on described material feeding seat 71
The feeding motor 72 and feeding belt 73 of mutual cooperation are provided with, described feeding belt 73 is connected with feeding fore-aft travel block
74, described fore-aft travel block 74 is connected with fore-aft travel seat 75, and feeding lifting air is provided with described fore-aft travel seat 75
Cylinder 76, the described lower section of feeding lift cylinder 76 is connected with feeding elevator 77, and the described lower section of feeding elevator 77 is connected with
The clamper 23 coordinated with product 65, described feeding motor 72 and feeding lift cylinder 76 is connected to distribution control box 1.
When specifically used, the product 65 that first will be equipped with magnetic shoe is mounted on the clamper 23 of feeding device 2 vertically, is passed through afterwards
The regulation of feeding lift cylinder 67 is turned over product 65 and is turn 90 degrees by feeding tumble cylinder 62 afterwards to suitable height, Zhi Houtong
The clamper 23 for crossing feeding mechanical hand 6 is clamped, and is delivered on punching press material containing block 14 by feeding mechanical hand 6, is passed through afterwards
Material containing lift cylinder 15 makes punching press material containing block 14 drop to suitable height, drives punching press to press from both sides by punching press clamping cylinder 12 afterwards
Tight block 13 clamps product 65, then drives punching press portable plate 11 to move by punching press moving cylinder 17, and then make product 65
One end props up punching press material blocking block 16, drives staking punch 20 to move by stamping cylinder 19 afterwards, and then by staking punch by product
Interior magnetic shoe is compressed, and makes the homing of decompressor 3 again afterwards, by the activity of automatic everything arm 21, and by turning material dress
The clamper 23 put on 4 clamps product 65, and product is delivered to the lower rotation dish 46 of detection means 5 by automatic everything arm 21
On, drive detection lifting seat 44 to move downward by detecting lift cylinder 42 afterwards, and then rotation dish 45 is compressed product, it
Drive lower rotation dish 47 to rotate by rotary electric machine 48 afterwards, and then drive product 65 to rotate, and then by detecting camera 49 pairs
Product is detected, while can also be entered by detecting that fore-aft travel cylinder 52 drives detection fore-aft travel seat 51 to travel forward
And pass through to detect whether the hole position of the hole location detecting product 65 that plunger inserts product 65 blocks, detection overall process is completed, if inspection
It is non-defective unit to survey, then be forwarded to be magnetized in magnetizer 7 by turning material device 4, is passed through if defective products is detected as
Turn material device 4 to be forwarded in waste product delivery chute, the product 65 after magnetizing transfers to certified products delivery chute by turning material device 4
In.
It should be noted that herein, term " including ", "comprising" or its any other variant be intended to non-row
His property is included, so that process, method, article or equipment including a series of key elements not only include those key elements, and
And also include other key elements being not expressly set out, or also include for this process, method, article or equipment institute are intrinsic
Key element.
Specific case used herein is set forth to principle of the invention and implementation method, the explanation of above example
It is only intended to help and understands the method for the present invention and its core concept.The above is only the preferred embodiment of the present invention, should
When pointing out due to the finiteness of literal expression, and objectively there is unlimited concrete structure, for the common skill of the art
For art personnel, under the premise without departing from the principles of the invention, some improvement, retouching or change can also be made, it is also possible to will
Above-mentioned technical characteristic is combined by rights;These improve retouching, change or combine, or the not improved structure that will be invented
Think and technical scheme directly applies to other occasions, be regarded as protection scope of the present invention.