CN205571826U - Clamping frock is used in welding of elongate rod class part - Google Patents

Clamping frock is used in welding of elongate rod class part Download PDF

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Publication number
CN205571826U
CN205571826U CN201620231909.2U CN201620231909U CN205571826U CN 205571826 U CN205571826 U CN 205571826U CN 201620231909 U CN201620231909 U CN 201620231909U CN 205571826 U CN205571826 U CN 205571826U
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China
Prior art keywords
slide rail
clamping
operating platform
rod type
slender rod
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Application number
CN201620231909.2U
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Chinese (zh)
Inventor
熊建坤
张峻铭
伍敏
文仲波
戚德高
舒学芳
陈达平
赵代军
余勇
王尧
徐健
邓小龙
陶德
马勇
刘燕
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DEC Dongfang Turbine Co Ltd
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DEC Dongfang Turbine Co Ltd
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Priority to CN201620231909.2U priority Critical patent/CN205571826U/en
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Abstract

The utility model discloses a clamping frock is used in welding of elongate rod class part, including operation platform, the last lower anchor clamps that carry out the clamping to the part hypomere that are provided with of operation platform, down the operation platform of anchor clamps side goes up to erect and has put the slide rail, and this slide rail is provided with horizontal support through the slider that matches with it, be equipped with on the horizontal support and correspond the last anchor clamps of anchor clamps down, going up anchor clamps and carrying out the clamping to the part upper segment, the part upper segment of going up the anchor clamps clamping docks together with the part hypomere axial of lower anchor clamps clamping. The utility model discloses an operation of whole clamping has accuracy, convenience and flexibility to make clamping effect precision high, stable and reliable, the smooth, stable of follow -up welding jobs that be favorable to that this is very big goes on, and then has guaranteed welding quality.

Description

Slender rod type part welding clamping tooling
Technical field
This utility model relates to the clamping tooling of weld job, specifically a kind of slender rod type part welding clamping tooling.
Background technology
In machining, frequently involve the Combination Welding-i.e. girth joint docking welding together of two sections of slender rod type parts.In order to ensure welding quality and the technology requirement of slender rod type part, before the Combination Welding of slender rod type part, need two sections of slender rod type parts are carried out clamping process, reach effectively and reliably to control to the fitted position between two sections of slender rod type parts, fit-up gap and misalignment phenomenon with this, reduce the deformation of Combination Welding, ensureing overall dimensions and the axiality of postwelding, this is the most obvious on high-precision slender rod type part.
Processing currently for the clamping of slender rod type part mainly relies on the manual operations of assembling pincers worker to realize, and modal processing mode is to arrange lacing wire between two sections of slender rod type parts.Although this technology seems simple, but the Combination Welding quality of slender rod type part is affected the biggest by the individual subjective experience of its heavy dependence assembling pincers worker, i.e. anthropic factor, and it is relatively limited to the control of clamping precision, both it was not sufficiently stable, the most less reliable, poor practicability.In addition, existing fixture technology lacks effective Monitoring and Controlling means to follow-up Combination Welding operation, although i.e. clamping has reached technology requirement when processing, but owing to there is no Monitoring and Controlling means, fit-up gap is occurred to exceed standard and cannot find in time during misalignment phenomenon during Combination Welding, and then the phenomenon of " mistake is on earth " can be there is, it is impossible to correct, easily cause that product is defective, even scrap.
Summary of the invention
Goal of the invention of the present utility model is: for particularity and the deficiencies in the prior art of above-mentioned slender rod type part Combination Welding operation, it is provided that one is easy to operate, use flexible, versatility slender rod type part good, reliable and stable, standardized welding clamping tooling.
This utility model be the technical scheme is that a kind of slender rod type part welding clamping tooling, including operating platform, the lower clamp that part hypomere is carried out clamping it is provided with on described operating platform, it has been vertically arranged slide rail on the operating platform of described lower clamp side, this slide rail is provided with horizontal support by the slide block matched, described horizontal support is provided with the upper fixture of corresponding lower clamp, described upper fixture carries out clamping to part epimere, and the part epimere of upper fixture institute clamping is axially docking together with the part hypomere of lower clamp institute clamping.
As the optimal technical scheme of slender rod type part precision welding, the slide rail that described operating platform is vertically arranged is vertical with the working surface of operating platform, and described slide rail is parallel with the working surface of operating platform by the bottom surface of the horizontal support set by slide block.Further, described clamping tooling also includes at least one dial gauge, and described dial gauge is installed on dial framework on the operational platform by Universal arm, and described dial framework is in the side of lower clamp.Described clamping tooling also includes at least one infrared ray gradienter, and described infrared ray gradienter is placed on the operational platform.
Preferably, described slide block being provided with the tie down screw of traverse feed, slide block is positioned on slide rail by tie down screw.Described slide rail is provided with multiple stop screw, and these stop screws are spaced layout along the short transverse of slide rail, is provided with stop screw rod in the stop screw of close slide block.Further, the multiple stop screws on described slide rail are along the short transverse equidistant placement of slide rail.
Described lower clamp is deflection machine.
Described upper fixture is the vee-block that inner side end offers V-shaped groove, and the end face outside of described vee-block has bending edge upwards, and the bending edge of vee-block is arranged on horizontal support by adjusting screw rod.
The beneficial effects of the utility model are:
1. this utility model utilizes upper and lower fixture positioned opposite that part epimere to be welded and part hypomere are formed the most corresponding clamping, formed between part epimere and the part hypomere of upper and lower fixture institute clamping and meet the annulus (i.e. the girth joint of weld job) that technology requires, without affecting the barrier of weld job at annulus;Additionally, whole clamping of the present utility model operation has elaboration, convenience and motility, so that clamping effect precision is high, stable and reliable, this is conducive to the smooth, stable of follow-up weld job to carry out greatly, and then ensure that welding quality;Meanwhile, this utility model can adapt to the slender rod type part clamping of multiple different-diameter and length, and versatility is good, also can realize standardization application, and this avoids the dependence to technical staff's subjective experience greatly;
2. this utility model can not only be to realizing accurate, convenient and clamping flexibly in the solid space of slender rod type part side on the operational platform, but also clamping effect can be formed efficiently and securely Monitoring and Controlling, this Monitoring and Controlling can be extended in whole weld job, thus greatly improve the clamping precision to slender rod type part, also improve stability and the reliability of clamping effect simultaneously, the welding deformation reducing, even having stopped in weld job, practical.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings this utility model is further described.
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is a kind of structural representation of upper fixture in Fig. 1.
Fig. 3 is use status architecture schematic diagram of the present utility model.
Code name implication in figure: 1 operating platform;2 slide rails;3 slide blocks;4 horizontal supports;Fixture on 5;6 lower clamps;7 tie down screws;8 stop screw rods;9 adjust screw rod;10 stop screws;11 dial frameworks;12 Universal arms;13 dial gauges;14 infrared ray gradienters;15 part hypomeres;16 part epimeres.
Detailed description of the invention
Embodiment 1
Seeing shown in Fig. 1, Fig. 2 and Fig. 3, this utility model includes operating platform 1 and the slide rail 2 being directly or indirectly assemblied on operating platform 1, horizontal support 4, upper fixture 5, lower clamp 6, dial gauge 13 and infrared ray gradienter 14, and specifically details are as follows.
Operating platform 1 is platy structure, the bottom surface of operating platform 1 be placed side, end face be working surface, the top of operating platform 1, bottom surface are through polish molding, the especially end face of operating platform 1, and the required precision of its flatness and roughness is higher;The top of operating platform 1, bottom surface are parallel to each other.Working surface centre at operating platform 1 is provided with lower clamp 6, this preferred deflection machine of lower clamp 6;Lower clamp 6, for the bottom of part hypomere 15 is carried out clamping, makes part hypomere 15 axially erect.
Slide rail 2 is mounted vertically on the operating platform 1 of lower clamp 6 side, it is desirable to slide rail 2 forms right angle setting with the working surface of operating platform 1.Being provided with matched slide block 3, the two precision-fit on slide rail 2, slide block 3 can be freely lifted as required on slide rail 2, and then realize fine setting;In order to the slide block 3 adjustment on slide rail 2 highly being formed location reliably, the tie down screw 7 of traverse feed it is provided with on slide block 3, adjusted by the traverse feed of tie down screw 7, make the tie down screw 7 on slide block 3 hold out against on slide rail 2 or pine from, and then make slide block 3 form corresponding location on slide rail 2 by tie down screw 7 to fix or slidably.Rail groove location one side surface at aforementioned slide rail 2 is provided with multiple stop screw 10, these stop screws 10 are spaced layout in equidistant fashion along the short transverse of slide rail 2, generally, these stop screws 10 share same stop screw rod 8, stop screw rod 8 switches as required in different stop screws 10, generally, in order to ensure job safety, below the slide block 3 that stop screw rod 8 is on slide rail 2 and in the stop screw 10 of slide block 3, suddenly fall off on slide rail 2 with the slide block 3 that this prevents load.
Horizontal support 4 is T-shaped structure, its stub end is arranged on slide block 3 by trip bolt, horizontal support 4 is made to be assembled on slide rail 2 by slide block 3, horizontal support 4 is radial protrusion on slide rail 2, horizontal support 4 correspondence is above lower clamp 6, it is desirable to the bottom surface of horizontal support 4 is parallel with the working surface of operating platform 1.Horizontal support 4 is used for installing fixture 5, the upper fixture 5 that horizontal support 4 is installed should be formed with the lower clamp 6 on operating platform 1 upper and lower to axial corresponding;Upper fixture 5 is for carrying out clamping to the top of part epimere 16, part epimere 16 is made axially to stand, the part hypomere 15 of 6 clampings of part epimere 16 and lower clamp of upper 5 clampings of fixture is axially docking together, and forms annulus between bottom and the top of part hypomere 15 of part epimere 16.In the present embodiment, upper fixture 5 offers the vee-block of V-shaped groove for inner side end, the end face outside of this vee-block has bending edge (side of corresponding horizontal support 4) upwards, the bending edge of vee-block is arranged on the side of horizontal support 4 by adjusting screw rod 9, the V-shaped part of vee-block is in the bottom surface of horizontal support 4, certainly, the bottom surface of horizontal support 4 should have chimb or the pad coordinating vee-block.The upper fixture 5 of aforementioned vee-block can use the replacement of other structures, if its can be easy to, firm clamping and being accurately positioned.
Dial gauge 13 is one, it is of course also possible to be arranged as required to multiple, such as two or three etc..Dial gauge 13 is gripped by Universal arm 12, and Universal arm 12 is then fixed on dial framework 11.Aforementioned dial framework 11 is bench structure or bar plate structure, and dial framework 11 is arranged on the operating platform 1 of lower clamp 6 side, and the dial framework 11 on operating platform 1 and slide rail 2 are opposed across lower clamp 6.Dial gauge 13 is used for the clamping of monitoring part epimere 16 and part hypomere 15 in real time deformation in weld job, in order to adjust the order of weld job in time.
Infrared ray gradienter 14 is one, it is of course also possible to be arranged as required to multiple, such as two or three etc..Infrared ray gradienter 14 is placed on operating platform 1, for detecting clamping perpendicularity and the centering situation of part epimere 16 and part hypomere 15, forms auxiliary assembling, and to ensure clamping precision, the requirement for postwelding axiality provides precondition.
Embodiment 2
For the present embodiment compares embodiment 1, when for technology less demanding slender rod type part welding clamping, infrared ray gradienter or dial gauge can be removed.
Embodiment 3
For the present embodiment compares embodiment 1, when for technology less demanding slender rod type part welding clamping, infrared ray gradienter and dial gauge can be removed.
The various embodiments described above only in order to this utility model to be described, are not intended to limit.Although this utility model being described in detail with reference to the various embodiments described above, it will be understood by those within the art that: the technical scheme in the various embodiments described above still can be modified by it, or wherein portion of techniques feature is carried out equivalent;And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of technical solutions of the utility model.

Claims (9)

1. a slender rod type part welding clamping tooling, including operating platform (1), the lower clamp (6) that part hypomere (15) is carried out clamping it is provided with on described operating platform (1), it is characterized in that: on the operating platform (1) of described lower clamp (6) side, be vertically arranged slide rail (2), this slide rail (2) is provided with horizontal support (4) by the slide block (3) matched, described horizontal support (4) is provided with the upper fixture (5) of corresponding lower clamp (6), described upper fixture (5) carries out clamping to part epimere (16), the part epimere (16) of upper fixture (5) institute clamping is axially docking together with the part hypomere (15) of lower clamp (6) institute clamping.
Slender rod type part welding clamping tooling the most according to claim 1, it is characterized in that: the slide rail (2) being vertically arranged on described operating platform (1) is vertical with the working surface of operating platform (1), and described slide rail (2) is parallel with the working surface of operating platform (1) by the bottom surface of the horizontal support (4) set by slide block (3).
Slender rod type part welding clamping tooling the most according to claim 1 or claim 2, it is characterized in that: described clamping tooling also includes at least one dial gauge (13), described dial gauge (13) is arranged on the dial framework (11) on operating platform (1) by Universal arm (12), and described dial framework (11) is in the side of lower clamp (6).
Slender rod type part welding clamping tooling the most according to claim 1 or claim 2, it is characterised in that: described clamping tooling also includes at least one infrared ray gradienter (14), and described infrared ray gradienter (14) is placed on operating platform (1).
Slender rod type part welding clamping tooling the most according to claim 1 or claim 2, it is characterised in that: being provided with the tie down screw (7) of traverse feed on described slide block (3), slide block (3) is positioned on slide rail (2) by tie down screw (7).
Slender rod type part welding clamping tooling the most according to claim 1 or claim 2, it is characterized in that: described slide rail (2) is provided with multiple stop screw (10), these stop screws (10) are spaced layout along the short transverse of slide rail (2), are provided with stop screw rod (8) in the stop screw (10) of close slide block (3).
Slender rod type part welding clamping tooling the most according to claim 6, it is characterised in that: the multiple stop screws (10) on described slide rail (2) are along the short transverse equidistant placement of slide rail (2).
Slender rod type part welding clamping tooling the most according to claim 1, it is characterised in that: described lower clamp (6) is deflection machine.
Slender rod type part welding clamping tooling the most according to claim 1, it is characterized in that: described upper fixture (5) is the vee-block that inner side end offers V-shaped groove, the end face outside of described vee-block has bending edge upwards, and the bending edge of vee-block is arranged on horizontal support (4) by adjusting screw rod (9).
CN201620231909.2U 2016-03-24 2016-03-24 Clamping frock is used in welding of elongate rod class part Active CN205571826U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620231909.2U CN205571826U (en) 2016-03-24 2016-03-24 Clamping frock is used in welding of elongate rod class part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620231909.2U CN205571826U (en) 2016-03-24 2016-03-24 Clamping frock is used in welding of elongate rod class part

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106392394A (en) * 2016-11-18 2017-02-15 温州兴机电器有限公司 Processing equipment for positioning welding angle through infrared rays
CN106712403A (en) * 2016-12-26 2017-05-24 东莞市蓉工自动化科技有限公司 Automatic assembling machine for magnetic tile stator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106392394A (en) * 2016-11-18 2017-02-15 温州兴机电器有限公司 Processing equipment for positioning welding angle through infrared rays
CN106392394B (en) * 2016-11-18 2018-02-16 兴机电器有限公司 A kind of process equipment by infrared ray positioning welding angle
CN106712403A (en) * 2016-12-26 2017-05-24 东莞市蓉工自动化科技有限公司 Automatic assembling machine for magnetic tile stator
CN106712403B (en) * 2016-12-26 2019-02-22 东莞市蓉工自动化科技有限公司 A kind of automatic assembling of magnetic shoe stator

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