CN106702485A - Polycrystal ingot furnace - Google Patents

Polycrystal ingot furnace Download PDF

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Publication number
CN106702485A
CN106702485A CN201710149783.3A CN201710149783A CN106702485A CN 106702485 A CN106702485 A CN 106702485A CN 201710149783 A CN201710149783 A CN 201710149783A CN 106702485 A CN106702485 A CN 106702485A
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CN
China
Prior art keywords
ingot furnace
heater
polycrystalline ingot
long
furnace according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710149783.3A
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Chinese (zh)
Inventor
陈伟
陈志军
李林东
肖贵云
王全志
王海涛
胡颖
金浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Jinko Solar Co Ltd
Jinko Solar Co Ltd
Original Assignee
Zhejiang Jinko Solar Co Ltd
Jinko Solar Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zhejiang Jinko Solar Co Ltd, Jinko Solar Co Ltd filed Critical Zhejiang Jinko Solar Co Ltd
Priority to CN201710149783.3A priority Critical patent/CN106702485A/en
Publication of CN106702485A publication Critical patent/CN106702485A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B28/00Production of homogeneous polycrystalline material with defined structure
    • C30B28/04Production of homogeneous polycrystalline material with defined structure from liquids
    • C30B28/06Production of homogeneous polycrystalline material with defined structure from liquids by normal freezing or freezing under temperature gradient
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention discloses a polycrystal ingot furnace which comprises a crucible arranged in a furnace body, wherein a protective plate is arranged at the periphery of the crucible, a heater surrounds the periphery of the protective plate, and an insulation component surrounds the periphery of the heater; and the section of the crucible comprises four long sides and four short sides mutually arranged at intervals, wherein each long side is a straight line side, the length of the long side is not less than the preset integral multiple of a square side length formed by extracting an ingot, and the lengths of two projections of the short side parallel to the long side direction are not less than the square side length formed by extracting the ingot. The polycrystal ingot furnace disclosed by the invention is capable of further increasing the capacity of a single furnace, and the production cost of the polycrystal ingot furnace is rapidly lowered.

Description

A kind of polycrystalline ingot furnace
Technical field
The invention belongs to photovoltaic apparatus technical field, more particularly to a kind of polycrystalline ingot furnace.
Background technology
Domestic photovoltaic is developed rapidly since 2006, and early stage polycrystalline ingot furnace is main based on import GT, and most original is matched somebody with somebody Standby is G4 thermal fields, and standard charging is 270 kilograms, technological progress and home-made equipment with photovoltaic industry, and current line is in the industry G4 thermal fields progressively increase to G6 thermal fields from G5, in addition the logical and smart work(polycrystalline ingot furnace of some capital fortune have been provided with G7 or Person G8 thermal fields and G7 ingot casting technologies, but the photovoltaic enterprise of most of early stage is still based on GT450 or brilliant Sheng ingot furnace, Because, in 1830mm or 1850mm, the G7 silicon ingots of big specification are for the body of heater size limitations of most of ingot furnaces such as GT or brilliant Sheng Through that can not be received into G7 thermal fields completely so that GT stoves or the brilliant thermal field for containing stove can only stop at G6 thermal fields, it is impossible to carry out G7 The transformation of thermal field, single stove production capacity and ingot casting volume recovery cannot be incremented by again, it is impossible to the bigger silicon ingot of output.
The content of the invention
To solve the above problems, the invention provides a kind of polycrystalline ingot furnace, can further increase single stove production capacity, soon The production cost of the low polycrystalline cast ingot of prompt drop.
A kind of polycrystalline ingot furnace that the present invention is provided, including the crucible in body of heater is arranged at, the peripheral part of the crucible sets Backplate is equipped with, around having heaters, the periphery of the heater is surrounded with heat preservation component, the crucible for the periphery of the backplate Section includes apart from one another by four sides long and four short sides for setting, wherein, it is described long while for linear pattern, and the side long , not less than the default integral multiple of the square length of side formed after ingot casting evolution, the short side is parallel to the long side direction for length Two length of projection are not less than the square length of side formed after ingot casting evolution.
Preferably, in above-mentioned polycrystalline ingot furnace, the length on the side long is not less than the 5 of the square length of side formed after evolution Times.
Preferably, in above-mentioned polycrystalline ingot furnace, the short side is linear pattern side.
Preferably, in above-mentioned polycrystalline ingot furnace, the angle formed between the short side and the side long is 45 °.
Preferably, in above-mentioned polycrystalline ingot furnace, the heater is shaped as octagon.
Preferably, in above-mentioned polycrystalline ingot furnace, the straight flange heater block of the heater including detachable connection and Arm of angle heater block.
Preferably, in above-mentioned polycrystalline ingot furnace, the straight flange heater block and the arm of angle heater block utilize the arm of angle Connecting plate is attached.
Preferably, in above-mentioned polycrystalline ingot furnace, the heat preservation component is shaped as octagon.
Preferably, in above-mentioned polycrystalline ingot furnace, the straight flange insulation quilt of the heat preservation component including detachable connection and Arm of angle insulation quilt.
Preferably, in above-mentioned polycrystalline ingot furnace, the heater is graphite heater or CFC heaters.
The above-mentioned polycrystalline ingot furnace provided by foregoing description, the present invention, because the section of the crucible is included mutually Four sides long for separately setting and four short sides, wherein, it is described long while for linear pattern, and the length on the side long is not less than The default integral multiple of the square length of side formed after ingot casting evolution, the short side is in two projections parallel to the long side direction Length is quick to reduce many therefore, it is possible to the single stove production capacity of further increase not less than the square length of side formed after ingot casting evolution The production cost of brilliant ingot casting.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
The schematic diagram of the first polycrystalline ingot furnace that Fig. 1 is provided for the embodiment of the present application;
The vertical cross-section stereogram of the first polycrystalline ingot furnace that Fig. 2 is provided for the embodiment of the present application;
The 5th kind of schematic diagram of the heater of polycrystalline ingot furnace that Fig. 3 is provided for the embodiment of the present application.
Specific embodiment
Core concept of the invention is to provide a kind of polycrystalline ingot furnace, can further increase single stove production capacity, quickly Reduce the production cost of polycrystalline cast ingot.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
The first polycrystalline ingot furnace that the embodiment of the present application is provided as shown in figure 1, Fig. 1 for the embodiment of the present application provide the A kind of schematic diagram of polycrystalline ingot furnace, the polycrystalline ingot furnace includes the crucible being arranged in body of heater 6, and the peripheral part of the crucible sets Be equipped with backplate, wherein, the backplate can include but is not limited to straight flange backplate 201 as depicted and arm of angle backplate 202, this be with What the shape of crucible matched, arm of angle backplate and straight flange backplate connecting hole etc. be designed with waist type groove can mutually finely tune it is octagonal Position relationship, makes it possible to protect the crucible in combination backplate with the laminating of crucible outside, and the periphery of the backplate is surrounded with and adds Hot device, wherein, the heater can include but is not limited to straight flange heater block 301 as depicted and arm of angle heater block 302, The heater of annular is can also be, as long as can be accommodated in body of heater, the periphery of the heater is surrounded with guarantor Warm part, wherein, the heat preservation component can include but is not limited to straight flange heat preservation component 401 as depicted and arm of angle insulation portion Part 402, can also be the heat preservation component of annular, can be, it is necessary to stress, the earthenware as long as can be accommodated by body of heater The section of crucible include apart from one another by set four sides long 101 and four short sides 102, wherein, the side long 101 be linear pattern Side, thus the upper silicon material for ensureing to be wasted during final cutting silicon ingot square is minimum to greatest extent, and the length on the side long is not small In the default integral multiple of the length of side of square 5 formed after ingot casting evolution, the short side 102 is parallel to the direction of side long 101 Two length of projection are not less than the length of side of square 5 formed after ingot casting evolution, by setting the length on this side long and short side, On the basis of just can accommodating these crucibles, backplate, heater and heat preservation component in body of heater, increase to greatest extent most The quantity of the square 5 produced eventually, so as to improve single stove inventory and ultimate output, improves operating efficiency, it is necessary to illustrate, The short side 102 can be not only linear pattern while, or during circular arc, other any irregular shapes are can also be certainly Shape, because the adjacent silicon ingot of this short side 102 is not intended as final product, therefore is that straight flange or arc-shaped edges are not limited to it System, and, the crucible is preferably centrosymmetrical, so that ensure that each position of silicon material is heated evenly, in addition, the earthenware of this shape Crucible is more rigid, increased the stability of crucible.In order to more intuitively show the structure of ingot furnace, Fig. 2, figure can also be referred to The vertical cross-section stereogram of 2 the first polycrystalline ingot furnace provided for the embodiment of the present application.
Above-mentioned the first polycrystalline ingot furnace provided by foregoing description, the embodiment of the present application, due to the crucible Section include apart from one another by four sides long and four short sides for setting, wherein, it is described long while for linear pattern, and the side long Default integral multiple of the length not less than the square length of side formed after ingot casting evolution, the short side is parallel to the long side direction Two length of projection not less than the square length of side formed after ingot casting evolution, increase single stove and produce therefore, it is possible to further Can, the quick production cost for reducing polycrystalline cast ingot.
The embodiment of the present application provide second polycrystalline ingot furnace, be on the basis of above-mentioned the first polycrystalline ingot furnace, Also include following technical characteristic:
With continued reference to Fig. 1,5 times of length not less than the length of side of square 5 formed after evolution on the side long 101.Specifically, Can cause that the length on side long 101 is equal to the length of square, it is also possible to leave a small amount of surplus, be missed with reserving certain processing Difference, but surplus can not be excessive, and being not so likely to result in furnace inner space can not accommodate the problem of these parts, it can be seen that this is The transformation of G6 stoves is directed to, due to the thermal field of G7 can not be accommodated in G6 stoves, therefore the crucible of this special nature is devised, abandoned Before section be the scheme of the crucible of quadrangle, although be only capable of output 5 squares close to long leg point, but side two ends long Outside can also each produce a square until the end points of short side, 45 squares of output so eventually as described in Figure, Although the scheme relative to 49 squares of normal G7 thermal fields is less, relative to 36 squares of G6 thermal field outputs, just carry Risen very big yield ratio, single stove inventory can increase to more than 1000kg from 800kg, with improve single stove ingot casting production capacity and Silicon material volume recovery, reduces production cost.
The embodiment of the present application provide the third polycrystalline ingot furnace, be on the basis of above-mentioned second polycrystalline ingot furnace, Also include following technical characteristic:
With continued reference to Fig. 1, the short side 102 is linear pattern side.Specifically, by taking uppermost two short sides in Fig. 1 as an example, The side area defined long of the two short sides and the horizontal direction that it is connected jointly, may finally cut out 5 it is complete Square, only cuts out gore in position only adjacent with short side, it is impossible to used as final product, though it is not useable for cutting Piece, but can be used as the pure material after purification.It can be seen that this can just increase yield, and if short side is linear pattern side, this earthenware Crucible is more easily manufactured, and is thus susceptible to cleaning because surface is more smooth after ingot casting makes and finishes, and is difficult residual.
The embodiment of the present application provide the 4th kind of polycrystalline ingot furnace, be on the basis of above-mentioned the third polycrystalline ingot furnace, Also include following technical characteristic:
The angle formed between the short side and the side long is 45 °.
It should be noted that in this case, it becomes possible to preferably ensure thermal field uniformity so that silicon ingot heating effect More preferably.
The 5th kind of polycrystalline ingot furnace that the embodiment of the present application is provided, be it is above-mentioned the first in the 4th kind of polycrystalline ingot furnace On the basis of any one, also including following technical characteristic:
The heater is shaped as octagon.
May be referred to Fig. 3, the 5th kind of schematic diagram of the heater of polycrystalline ingot furnace that Fig. 3 is provided for the embodiment of the present application, It should be noted that due to furnace inner space limitation, the section of this heater is not octagon, but matched with crucible Octagon with specific dimensions, side long and bond length can be finely tuned accordingly, to realize what crucible was more uniformly distributed Heating.
The embodiment of the present application provide the 6th kind of polycrystalline ingot furnace, be on the basis of above-mentioned 5th kind of polycrystalline ingot furnace, Also include following technical characteristic:
With continued reference to Fig. 1, the heater includes the straight flange heater block 301 and arm of angle heater block of detachable connection 302。
It should be noted that can also be not intended to limit, if simply set heater using the heater of monoblock type herein Be set to it is detachable if, it is just convenient to repair, for example, simply some straight flange heater block or arm of angle heater block go wrong When, it is possible to a part is only changed, it is overall without changing, to reduce maintenance cost.
The embodiment of the present application provide the 7th kind of polycrystalline ingot furnace, be on the basis of above-mentioned 6th kind of polycrystalline ingot furnace, Also include following technical characteristic:
With continued reference to Fig. 1, the straight flange heater block 301 and the arm of angle heater block 302 are using arm of angle connecting plate 303 It is attached.
Further, these parts can be linked together using the bolt and nut 304 for cooperating, to prevent ingot casting During produce loosen influence heating effect, it is further to note that after these three component combinations, the entirety for being formed adds The diameter of hot device is identical, more consistent so as to be electric current travel path wherein, with ensure each position heating effect all It is identical, uniformity of the lifting to silicon ingot heating.
The embodiment of the present application provide the 8th kind of polycrystalline ingot furnace, be on the basis of above-mentioned 5th kind of polycrystalline ingot furnace, Also include following technical characteristic:
The heat preservation component is shaped as octagon.
It should be noted that using this octagonal heat preservation component, it becomes possible to preferably with octagonal heater phase Matching, realizes more preferable heat insulation effect.
The embodiment of the present application provide the 9th kind of polycrystalline ingot furnace, be on the basis of above-mentioned 8th kind of polycrystalline ingot furnace, Also include following technical characteristic:
The heat preservation component includes the straight flange insulation quilt and arm of angle insulation quilt of detachable connection.
It should be noted that heat preservation component is set to detachable, it is also possible to convenient maintenance, maintenance cost is reduced, only Need to will appear from a part of part replacement of problem.
The tenth kind of polycrystalline ingot furnace that the embodiment of the present application is provided, be it is above-mentioned the first in the 4th kind of polycrystalline ingot furnace On the basis of any one, also including following technical characteristic:
The heater is graphite heater or CFC heaters.
It should be noted that both materials ensure that heating effect evenly.
In sum, above-mentioned polycrystalline ingot furnace solves GT, brilliant contains etc. most of because of the polycrystalline ingot furnace of limitations G6 thermal fields are may be only available for, and the technical bottleneck of G7 thermal fields and ingot casting can not be developed, it is not necessary to reforming equipment, only change thermal field machine Structure is designed, it is possible to increase single stove ingot casting production capacity, improve production efficiency and silicon chip volume recovery, and technological design is simple, convenient and easy Grasp, save human cost and time cost.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or uses the present invention. Various modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The scope most wide for causing.

Claims (10)

1. a kind of polycrystalline ingot furnace, including the crucible in body of heater is arranged at, the peripheral part of the crucible is provided with backplate, the shield The periphery of plate is surrounded with heat preservation component around having heaters, the periphery of the heater, it is characterised in that the section of the crucible Including apart from one another by set four sides long and four short sides, wherein, it is described long while for linear pattern, and the side long length Not less than the default integral multiple of the square length of side formed after ingot casting evolution, the short side is in two parallel to the long side direction The length of projection is not less than the square length of side formed after ingot casting evolution.
2. polycrystalline ingot furnace according to claim 1, it is characterised in that the length on the side long is formed not less than after evolution 5 times of the square length of side.
3. polycrystalline ingot furnace according to claim 2, it is characterised in that the short side is linear pattern side.
4. polycrystalline ingot furnace according to claim 3, it is characterised in that the folder formed between the short side and the side long Angle is 45 °.
5. the polycrystalline ingot furnace according to claim any one of 1-4, it is characterised in that the heater is shaped as eight sides Shape.
6. polycrystalline ingot furnace according to claim 5, it is characterised in that the heater includes the straight of detachable connection Side heater block and arm of angle heater block.
7. polycrystalline ingot furnace according to claim 6, it is characterised in that the straight flange heater block and the arm of angle are heated Part is attached using arm of angle connecting plate.
8. polycrystalline ingot furnace according to claim 5, it is characterised in that the heat preservation component is shaped as octagon.
9. polycrystalline ingot furnace according to claim 8, it is characterised in that the heat preservation component includes detachable connection Straight flange insulation quilt and arm of angle insulation quilt.
10. the polycrystalline ingot furnace according to claim any one of 1-4, it is characterised in that the heater is graphite heating Device or CFC heaters.
CN201710149783.3A 2017-03-14 2017-03-14 Polycrystal ingot furnace Pending CN106702485A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107227491A (en) * 2017-07-05 2017-10-03 镇江仁德新能源科技有限公司 A kind of polygon ingot casting and the polycrystalline silicon ingot or purifying furnace for manufacturing polygon ingot casting
CN107326436A (en) * 2017-07-25 2017-11-07 扬州续笙新能源科技有限公司 A kind of ingot furnace for improving the average conversion efficiency of silicon ingot
CN107385509A (en) * 2017-07-21 2017-11-24 江西中材太阳能新材料有限公司 Polycrystalline silicon ingot casting and ingot single crystal crucible
CN107829136A (en) * 2017-12-21 2018-03-23 江西旭阳雷迪高科技股份有限公司 A kind of Edge Heating system of quasi- G7 ingot castings thermal field
CN108060455A (en) * 2017-12-21 2018-05-22 江西旭阳雷迪高科技股份有限公司 A kind of crucible guard boards of quasi- G7 ingot castings thermal field
CN109853035A (en) * 2019-04-19 2019-06-07 晶科能源有限公司 Crucible and the polycrystalline silicon ingot casting method for using the crucible
CN110016716A (en) * 2018-01-09 2019-07-16 上海东洋炭素有限公司 A kind of polygon polycrystalline silicon ingot casting device

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US20110210470A1 (en) * 2010-02-26 2011-09-01 6N Silicon Inc. Crucible and method for furnace capacity utilization
CN202809002U (en) * 2012-08-31 2013-03-20 北京京运通科技股份有限公司 Heater in ingot furnace and ingot furnace
CN105386123A (en) * 2015-12-21 2016-03-09 晶科能源有限公司 Polycrystalline ingot casting furnace and side portion thermal insulation apparatus thereof
CN105803526A (en) * 2016-05-17 2016-07-27 江西旭阳雷迪高科技股份有限公司 Polycrystal ingot furnace thermal field
CN205821517U (en) * 2016-06-20 2016-12-21 晶科能源有限公司 A kind of polycrystalline ingot furnace
CN206635460U (en) * 2017-03-14 2017-11-14 晶科能源有限公司 A kind of polycrystalline ingot furnace

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Publication number Priority date Publication date Assignee Title
US20110210470A1 (en) * 2010-02-26 2011-09-01 6N Silicon Inc. Crucible and method for furnace capacity utilization
CN202809002U (en) * 2012-08-31 2013-03-20 北京京运通科技股份有限公司 Heater in ingot furnace and ingot furnace
CN105386123A (en) * 2015-12-21 2016-03-09 晶科能源有限公司 Polycrystalline ingot casting furnace and side portion thermal insulation apparatus thereof
CN105803526A (en) * 2016-05-17 2016-07-27 江西旭阳雷迪高科技股份有限公司 Polycrystal ingot furnace thermal field
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107227491A (en) * 2017-07-05 2017-10-03 镇江仁德新能源科技有限公司 A kind of polygon ingot casting and the polycrystalline silicon ingot or purifying furnace for manufacturing polygon ingot casting
CN107385509A (en) * 2017-07-21 2017-11-24 江西中材太阳能新材料有限公司 Polycrystalline silicon ingot casting and ingot single crystal crucible
CN107326436A (en) * 2017-07-25 2017-11-07 扬州续笙新能源科技有限公司 A kind of ingot furnace for improving the average conversion efficiency of silicon ingot
CN107829136A (en) * 2017-12-21 2018-03-23 江西旭阳雷迪高科技股份有限公司 A kind of Edge Heating system of quasi- G7 ingot castings thermal field
CN108060455A (en) * 2017-12-21 2018-05-22 江西旭阳雷迪高科技股份有限公司 A kind of crucible guard boards of quasi- G7 ingot castings thermal field
CN110016716A (en) * 2018-01-09 2019-07-16 上海东洋炭素有限公司 A kind of polygon polycrystalline silicon ingot casting device
CN109853035A (en) * 2019-04-19 2019-06-07 晶科能源有限公司 Crucible and the polycrystalline silicon ingot casting method for using the crucible

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