The content of the invention
For the problems referred to above, the present invention provides a kind of Gleeble hot modeling test machines hot compression sample processing device, its energy
Automatic business processing is carried out to sample, work efficiency is improve while improve hot compress test success rate.
For achieving the above object, the technical solution used in the present invention is:A kind of Gleeble hot modeling test machines hot compression
Sample processing device, including base plate, framework and top cover, four pieces of side plates, four root posts, pay-off, mobile device, two sets of polishings
Device, cleaning device, two sets of welders, described base plate is cuboid thin sheet form, and four root posts are vertically installed at respectively
Four Angle Positions of base plate, framework is square frame structure, and installed in the top of four root posts, top cover is arranged on framework upper,
Top cover middle position is provided with oblong openings, and four blocks of side plates are removably mounted at respectively on base plate four edges, each side plate point
It is not mutually perpendicular to base plate;Described pay-off is arranged on top cover center upper portion position, for the feeding of sample;Described shifting
Dynamic device is arranged on framework, for the movement of sample;Two sets of described sanding apparatus are symmetrically mounted on base plate side, for trying
The polishing on sample surface;Described cleaning device is ultrasound wave cleaning way, installed in base plate middle position, for specimen surface
Cleaning;Two sets of described welders are symmetrically mounted on base plate opposite side, for the welding of specimen surface thermocouple.
Further, in order to easily send into sample, described pay-off includes cradle and feeding electric cylinders, described
Cradle be inverted U-shaped, and positioned at top cover middle position, the cylinder ends of described feeding electric cylinders are arranged on cradle top
Portion, straight down, piston rod end is provided with feeding set to the piston rod of feeding electric cylinders, and described feeding set is semicircular configuration.
Further, in order to movement of the sample inside device is better achieved, described mobile device includes:Mobile tooth
Bar and carrier wheel, two moving guide rails, movable stand, mobile motor, two horizontal electric cylinders and two vertical electric cylinders, two clampings
Motor, two fixed blocks, two retainer rings and two loose collars, two described moving guide rails are symmetrical parallel in framework
Side, mobile rack is arranged on lower portion side, and is parallel to each other with two moving guide rails;Movable stand middle position is provided with length
Square aperture, it is identical with the oblong openings of top cover middle position, and be slidably mounted on two moving guide rails, movable stand is close
One end of mobile rack is provided with mobile motor, is provided with carrier wheel on mobile motor main shaft, described carrier wheel with move
Carry-over bar is intermeshed;Two described horizontal electric cylinders are respectively symmetrically installed in movable stand bottom both sides, two horizontal electric cylinders
Piston rod end is relative, and the cylinder ends of two vertical electric cylinders are respectively and fixedly installed to the piston rod end of two horizontal electric cylinders,
The piston rod end of two vertical electric cylinders is separately installed with a fixed block, and two fixed blocks set near the side at movable stand center
Semi-circular retainer ring is equipped with, the opposite side of two fixed blocks is respectively arranged with a clamping motor, and clamping electric machine main shaft penetrates solid
Determine ring, be separately installed with a loose collar, described loose collar is used for clamping sample after being mutually closed with retainer ring.
Further, for hot compression sample of preferably polishing, described sanding apparatus include:Polishing slide rail and polishing electricity
Cylinder, polishing motor and polishing set, described polishing slide rail is arranged on base plate, length direction and the moving guide rail of slide rail of polishing
Length direction is mutually perpendicular to;The lower slide of polishing motor is arranged on polishing slide rail, and described polishing set is tubular structure, is beaten
Grinding set is coaxially mounted to polish on electric machine main shaft;The cylinder body of described polishing electric cylinders is arranged on base, the piston of electric cylinders of polishing
Boom end is connected with polishing motor lower portion, drives polishing motor to slide on polishing slide rail, the axis of electric cylinders piston rod of polishing
It is parallel to each other with the axis of polishing set.
Further, in order to preferably clean to hot compression sample, described cleaning device includes:Rinse bath and two
Individual ultrasonic oscillation device, described rinse bath is uncovered cuboid shell-like structure, is fixedly mounted on base plate middle position, is cleaned
Groove two ends are respectively arranged with a ultrasonic oscillation device, for carrying out ultrasound wave cleaning.
Further, in order to simplify sample pretreating work, described welder includes:Welding slide rail and welding electric cylinders,
Welding slide block, bobbin, down-lead device and processor, lead inlet tube and lead outlet pipe, described welding slide rail is arranged on base plate
On, the length direction for welding slide rail is mutually perpendicular to the length direction of moving guide rail;Welding slide block is slidably mounted on welding slide rail
On, the cylinder body for welding electric cylinders is arranged on base, and the piston rod end of welding electric cylinders is connected with welding slide block, drives welding to slide
Block slides on welding slide rail;Described bobbin is arranged on welding slider top, twines respectively on the bobbin in two sets of welders
It is wound with two kinds of different thermocouple wires;Welding slide block side is provided with down-lead device, and described down-lead device is provided with two by motor
The lead roller of driving, lead inlet tube upper end is connected with bobbin, and lead inlet tube lower end introduces the roll gap on two lead roller top,
Lead outlet pipe upper end introduces the roll gap of two lead roller bottoms, and the thermocouple wire on bobbin sequentially passes through lead from bobbin and enters
The roll gap of mouth pipe and two lead rollers, under the rotation driving of two lead rollers, by thermocouple wire is through lead outlet pipe and wears
Go out;Described processor is arranged on down-lead device side, positioned at the surface of lead outlet pipe lower end, wire stripping is provided with processor
Device, cutter sweep and electric current welder, punck-down block is used to cut off the insulated hull of thermocouple end, and cutter sweep is used to cut
Disconnected thermocouple wire, electric current welder is used to for thermocouple wire end to be welded to sample.
Further, in order to better control over clamping effect, two described clamping motors are motor.
Further, in order to polishing effect is better achieved, on two described polishing set inner circular side faces sand is provided with
Cloth.
By above-mentioned technical proposal, it is an advantage of the current invention that:1st, it is separate by arranging, it is possible to by free shifting
Two sets of sanding apparatus of dynamic position, easily can polish the hot compression specimen surface of different length;2nd, by arranging
It is separate, it is possible to move freely two sets of welders of position, it is possible to achieve easily carry out in hot compression specimen surface
The purpose of thermocouple welding;3rd, present invention achieves carrying out continuous processing to Gleeble hot modeling test machine hot compression samples
Purpose, treatment effeciency is high, can effectively improve the success rate of hot compress test.
Embodiment:As shown in Figures 1 to 7, whole installation of the present invention be rectangular structure, the base plate of cuboid thin sheet form
1 is installation foundation, and four side plates 2 are vertically mounted on four sides of base plate 1, it is possible to using hinge structure or magnet attraction
The principle version that will be set to be detachably connected between side plate 2 and base plate 1.Four root posts 8 are separately mounted to base plate 1
Four Angle Positions, for the support of the present invention, framework 7 is arranged on the top of four root posts 8, for installing the mobile dress of the present invention
Put.The pay-off of the present invention is arranged on top cover 3, by the way that the sample of cylindrical shape is placed on feeding set 6, by peace
The stretching motion of the feeding electric cylinders 5 being mounted on cradle 4 can will be equipped with the feeding set 6 of sample and be fed down into inside the present invention.
The mobile device of the present invention is used to realize the movement of three degree of freedom, wherein can be real by the mobile motor 13 on movable stand 12
Existing slip of the movable stand 12 on moving guide rail 11;Two can be respectively realized by two horizontal electric cylinders 25 of the lower section of movable stand 12
The movement of individual another horizontal direction of vertical electric cylinders 16;The shifting of vertical direction can be realized finally by two vertical electric cylinders 16
It is dynamic.Two retainer rings 28 installed on the fixed block 26 of two vertical piston rod ends of electric cylinders 16, for receiving from feeding set 6
Sample under sending, two clamping motors 27 are motor, can easily control the anglec of rotation, therefore can be by two cards
Tight motor 27 makes two loose collars 29 turn an angle, while retainer ring 28 and loose collar 29 are respectively less than half annulus, so as to
The sample of different-diameter size is adapted to, sample may finally be clamped in retainer ring 28 and loose collar 29.Two symmetrical
Two sets of sanding apparatus on base plate 1 can polish sample segmentation, and electric cylinders 18 of polishing can pass through piston rod
Stretching motion, adjustment is installed in the position of the motor 19 on polishing slide rail 17 of polishing of piston rod end, final adjustment polishing set
20 position, the rotation of motor 19 of polishing can drive polishing set 20 to rotate, so as to pass through the sand paper that the inside of polishing set 20 is arranged
Specimen surface is polished.Sample after polishing is finished can pass through the ultrasound wave pair that two ultrasonic oscillation devices 15 are produced
The sample being placed in rinse bath 14 is cleaned, and clear water or ethanol can be pre-placed in rinse bath 14.Finally it is arranged on
Two sets of welders on base plate carry out the welding of thermocouple wire to the specimen surface for cleaning up.Welding electric cylinders 24 can drive
Welding slide block 22 is moved freely on welding slide rail 21;Lead inlet tube 33 and lead outlet pipe 32 can be guided on bobbin 23
Thermocouple wire is caused immediately below processor 31, and two on down-lead device 30 lead roller provides dynamic for the extraction action of thermocouple wire
Power;When needing to be welded, first by the punck-down block in processor 31 to leading to the thermoelectricity immediately below processor 31
The end of thermo wires carries out wire stripping process, exposes the metal part of thermocouple wire, then by electric current welder by thermocouple wire
The circumferential surface of sample is welded to, thermocouple wire is carried out into cut-out process finally by cutter sweep.
A kind of Gleeble hot modeling test machines hot compression sample processing device that embodiments described above is implemented, concrete
During use, reset operation, i.e. movable stand 12 are carried out first under the driving of mobile motor 13, make rectangular on movable stand 12
Shape opening is located at immediately below the oblong openings of the middle position of top cover 3, is then passed through on sample by the pay-off on top cover 3
Feeding electric cylinders 5 pass sequentially through the oblong openings on top cover 3 and movable stand 12, and continue to move downward, now two clamping electricity
Machine 27 separates loose collar 29 with retainer ring 28, when sample moves to 28 position of retainer ring, will by two clamping motors 27
Loose collar 29 is closed with retainer ring 28, i.e., now two loose collars 29 and retainer ring 28 can respectively fix the two ends of sample, and
Sample is removed from feeding set 6 by vertical electric cylinders 16 and horizontal electric cylinders 25, then the backtracking of feeding electric cylinders 5.Moving
Under the driving of motor 13, horizontal electric cylinders 25 and vertical electric cylinders 16, the sample after clamping is moved at sanding apparatus, first will examination
One end of sample is sent in one of polishing set 20, and start polishing electric cylinders 18 and polishing motor 19 carries out burnishing part to sample one end
Reason, carries out grinding process using another set of sanding apparatus to the other end of sample in the same manner.Sample after grinding process is finished is being moved
Move in rinse bath 14 under the driving of galvanic electricity machine 13, horizontal electric cylinders 25 and vertical electric cylinders 16, start ultrasonic oscillation device 15
Specimen surface is further cleaned.To clean finally by mobile motor 13, horizontal electric cylinders 25 and vertical electric cylinders 16
Sample after finishing is moved at welder, welds a kind of thermocouple wire by a set of welder first, then again by another
Another kind of thermocouple wire of a set of welder welding, the position of welding can be by mobile motor 13, horizontal electric cylinders 25 and vertically
Electric cylinders 16 adjust the position of sample, and are realized by welding the adjustment of electric cylinders 24, after welding is finished, fill eventually through feeding
Put and the sample after being welded is sent into the present invention by the oblong openings on movable stand 12 and top cover 3, so far a process
Process is disposed.
The above course of work can be realized locating before the test of automatic business processing Gleeble hot modeling test machine hot compression samples
Science and engineering is made, and improves and processes work efficiency, and the success rate for improving hot compress test.