CN204935341U - A kind of gear wheel finishing processing device - Google Patents
A kind of gear wheel finishing processing device Download PDFInfo
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- CN204935341U CN204935341U CN201520320519.8U CN201520320519U CN204935341U CN 204935341 U CN204935341 U CN 204935341U CN 201520320519 U CN201520320519 U CN 201520320519U CN 204935341 U CN204935341 U CN 204935341U
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Abstract
A kind of gear wheel finishing processing device, is mainly used in the skin processing of big-and-middle-sized gear part outer surface.This device comprises base, part platform, Workpiece tilting device, case, work holder, workpiece, column, working arm are sent in rotation, described working arm at least arranges two at two ends, described column left and right, connect at least two cover work holders respectively, described case also at least arranges two covers.During the work of this device, the skin processing of gear wheel the first half and the latter half is completed successively in two cases, the switching of two step skin processing is completed by Workpiece tilting device, the problem of the comprehensive skin processing in effective solution gear wheel full duration direction, rotation is sent part platform to send new workpiece simultaneously to and shift out and is processed workpiece, greatly improves skin processing efficiency.
Description
Technical field
The utility model relates to a kind of mechanical device of skin processing, specifically, is mainly used in a kind of device surface of large gear part being carried out to free grinding tool skin processing.
Background technology
Free grinding tool polishing processing method is with its concise in technology, strong adaptability, the attention that crudy is good, the high outstanding advantage of operating efficiency is more and more subject to industry, many industries adopted manual mode to carry out the processing operations such as deburring, polishing, polishing to part originally, had transferred now to adopt efficient free grinding tool polishing processing method to process.
For gear part, the large gear that especially Wind turbines is conventional, diameter reaches 900mm, and thickness reaches 400mm, single weight about 1 ton, is a difficult problem of industry to the skin processing that its outer surface carries out deburring, reduce the objects such as roughness.Manual file or hand-held emery wheel (band) machine no doubt can process, but manual mode efficiency and lowly, do not meet industrialization Production trend; Adopt the numerical control sbrasive belt grinding method of aerial blade field application certainly passable, but multi-shaft interlocked numerical control abrasive band polishing and grinding equipment price is very expensive, this is because the manufacturer of domestic grasp core technology is less, major part needs from external import; And part model relates to the external embargo China of military industry field.And to adopt free grinding tool finishing process to carry out skin processing to large gear be a low cost, high efficiency, high-quality method.
Although processing effect is verified, the when it come to processing of mass, also there is a difficult problem for manufacturability difference in existing free grinding tool polishing processing method to machining large gear.Mainly: due to the thickness of large gear large (or the facewidth, reach 400mm), be difficult to disposable skin processing widths over teeth being carried out to full immersion; Because weight is large, existing skin processing stand-alone device lifting workpiece is very difficult, cannot realize mass skin processing.
Therefore, urgently develop a kind of novel finishing processing device for large gear part, the basis of merging the high advantage of finishing process crudy is carried out the skin processing of mass, and the surface quality processing for large gear provides the solution of industrialization, mass.
Summary of the invention
Based on the subject matter that above-mentioned prior art exists, the utility model proposes a kind of finishing processing device being applicable to large gear part, this apparatus structure simply, to widths over teeth carries out skin processing in two steps, substep switches and upper and lower workpiece all carries out automatically, and efficiency is high.
For achieving the above object, the utility model takes following technical scheme: a kind of gear wheel finishing processing device, it is characterized in that, comprise base (1), part platform (2) is sent in rotation, Workpiece tilting device (3), be located on base and rotate under the driving of container drive motors (401) and the case (4) of splendid attire machining medium (5), the work holder (6) rotated under the driving of workpiece electric rotating machine (601), be installed on the upper pending workpiece (7) of described work holder (6), be located at the column (10) on base (1), the working arm (8) that can rotate under the first motor (801) drive be connected with described column (10), described working arm (8) at least arranges two at described column (10) two ends, left and right, connect at least two described work holder of covers (6) respectively, described case (4) at least arranges two covers.
As preferably, also comprise the described working arm of driving (8) be arranged on described column (10) and move both vertically thus drive described work holder (6) and then drive workpiece (7) to rise from or fall into the lifting drive (9) of case (4).
As preferably, the drive source (603) that described work holder (6) comprises click-on mechanism (602) and drives described click-on mechanism (602) to clamp or unclamp.
As preferably, the 3rd motor (202) that described rotation send part platform (2) to comprise workpiece supporting plate (201) and drive described workpiece supporting plate to rotate.
As preferably, described Workpiece tilting device (3) comprises workpiece clamping plate (301) and drives described workpiece clamping plate to rotate the 4th motor (302) of 180 degree.
As preferably, the output shaft driving pinion (604) of described workpiece electric rotating machine (601), drives and drives gear wheel (605) and then drive work holder (6) rotary motion be connected on described gear wheel (605).
As preferably, described working arm (8) is connected with the slide block of guide rail slide block mechanism (902) and the secondary part of ball screw framework (901), described column (10) is connected with the guide rail of described guide rail slide block mechanism (902), described lifting drive (9) adopts the second motor (903) to drive ball screw framework (901) rotary motion, thus drives described working arm (8) under the guiding of described guide rail slide block mechanism (902) along described column (10) vertical up-or-down movement.
As preferred further, described drive source (603) can adopt cylinder.
The advantage of a kind of gear wheel finishing processing device of the present utility model and method is:
(1) outer surface of gear wheel completes skin processing in two steps, completes the skin processing of gear wheel the first half and the latter half successively in two cases, and solving large gear cannot the problem of a widths over teeth skin processing.
(2) Workpiece tilting device completes the switching of two step skin processing; Rotation is sent part platform to send new workpiece simultaneously to and shift out and is processed workpiece, greatly improves working (machining) efficiency.
Accompanying drawing explanation
Fig. 1 is a kind of gear wheel finishing processing device of the utility model structural representation.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Detailed description of the invention
Embodiment of the present utility model is described in detail below in conjunction with accompanying drawing.
As shown in Figure 1 to Figure 3, a kind of gear wheel finishing processing device, it is characterized in that, comprise base (1), part platform (2) is sent in rotation, Workpiece tilting device (3), be located on base and rotate under the driving of container drive motors (401) and the case (4) of splendid attire machining medium (5), the work holder (6) rotated under the driving of workpiece electric rotating machine (601), be installed on the upper pending workpiece (7) of described work holder (6), be located at the column (10) on base (1), the working arm (8) that can rotate under the first motor (801) drive be connected with described column (10), described working arm (8) at least arranges two at described column (10) two ends, left and right, connect at least two described work holder of covers (6) respectively, described case (4) at least arranges two covers.
Shown in Fig. 1 and Fig. 3, also comprise the described working arm of driving (8) be arranged on described column (10) and move both vertically thus drive described work holder (6) and then drive workpiece (7) to rise from or fall into the lifting drive (9) of case (4).
Shown in Fig. 1 and Fig. 3, the drive source (603) that described work holder (6) comprises click-on mechanism (602) and drives described click-on mechanism (602) to clamp or unclamp.
As shown in Figure 3, the 3rd motor (202) that part platform (2) comprises workpiece supporting plate (201) and drives described workpiece supporting plate to rotate is sent in described rotation.
As shown in Figures 2 and 3, described Workpiece tilting device (3) comprises workpiece clamping plate (301) and drives described workpiece clamping plate to rotate the 4th motor (302) of 180 degree.
As shown in Figure 1, the output shaft driving pinion (604) of described workpiece electric rotating machine (601), drives and drives gear wheel (605) and then drive work holder (6) rotary motion be connected on described gear wheel (605).
By shown in Fig. 1 to Fig. 3, described working arm (8) is connected with the slide block of guide rail slide block mechanism (902) and the secondary part of ball screw framework (901), described column (10) is connected with the guide rail of described guide rail slide block mechanism (902), described lifting drive (9) adopts the second motor (903) to drive ball screw framework (901) rotary motion, thus drives described working arm (8) under the guiding of described guide rail slide block mechanism (902) along described column (10) vertical up-or-down movement.
As shown in Figure 3, described drive source (603) can adopt cylinder.
Concrete procedure of processing of the present utility model is as follows:
(1) first workpiece (7) to be processed is placed on rotation and send I position on the workpiece supporting plate (201) of part platform (2), 3rd motor (202) stops after driving workpiece supporting plate (201) to revolve turnback, and now first workpiece (7) to be processed is positioned at II position.
(2) first motors (801) drive column (10) to rotate, and drive working arm (8) to arrive above II position and stop.
(3) drive the second motor (903) that working arm (8) is dropped to extreme lower position, now to extend into first workpiece (7) to be processed inner for click-on mechanism (602); Drive source (603) action makes click-on mechanism (602) clip first workpiece (7) to be processed; Again drive the second motor (903) that working arm (8) is risen to extreme higher position.
(4) first motors (801) drive column (10) to rotate, and drive working arm (8) to arrive above III position and stop; Drive the second motor (903) that working arm (8) is dropped to extreme lower position, now the lower end of first workpiece (7) to be processed extend in the machining medium (5) of case (4); Driving workpiece electric rotating machine (601) makes first workpiece (7) rotation to be processed, drives container drive motors (401) that case (4) is rotated simultaneously and carries out skin processing.
(5), after processing certain hour, stop driving workpiece electric rotating machine (601), drive the second motor (903) that working arm (8) is risen to extreme higher position; Drive the first motor (801) to drive column (10) to rotate, drive the working arm (8) having first workpiece (7) to be processed to arrive after above V position and stop; Drive the second motor (903) that working arm (8) is dropped to extreme lower position; Now to extend into Workpiece tilting device (3) inner for first workpiece (7) to be processed, first workpiece (7) to be processed clamps by workpiece clamping plate (301), drive source (603) action makes click-on mechanism (602) unclamp first workpiece (7) to be processed, drives the second motor (903) that working arm (8) is risen to extreme higher position; The 4th motor (302) is driven to make workpiece clamping plate (301) revolve turnback, second workpiece (7) to be processed is placed on rotation simultaneously and send I position on the workpiece supporting plate (201) of part platform (2), stop after driving the 3rd motor (202) that second workpiece (7) to be processed is rotated to II position; Drive the second motor (903) that working arm (8) is dropped to extreme lower position, now, two covers click-on mechanism (602) all extend into the inside of two workpiece (7), now, on V position, drive source (603) action makes click-on mechanism (602) clamp first workpiece (7) to be processed, and first workpiece (7) to be processed unclamps by workpiece clamping plate (301); On II position, the workpiece (7) that drive source (603) action makes click-on mechanism (602) clamping second to be processed, drives the second motor (903) that working arm (8) is risen to extreme higher position.
(6) the first motor (801) is driven to drive column (10) to rotate, stop after making two cover click-on mechanism (602) be in III position and IV position respectively, drive the second motor (903) that working arm (8) is dropped to extreme lower position, workpiece electric rotating machine (601) drives two covers click-on mechanism (602) and then drives the rotation of two workpiece (7), carries out skin processing.
(7), after processing certain hour, stop driving workpiece electric rotating machine (601), drive the second motor (903) that working arm (8) is risen to extreme higher position; The first motor (801) is driven to drive column (10) to rotate, make to stop after first workpiece (7) to be processed is positioned at II position, second workpiece (7) to be processed is positioned at V position simultaneously, drive the second motor (903) that working arm (8) is dropped to extreme lower position; Now, drive source (603) action makes click-on mechanism (602) unclamp first workpiece (7) to be processed to be placed on II position; On V position, second workpiece (7) to be processed clamps by workpiece clamping plate (301), and drive source (603) action makes click-on mechanism (602) unclamp second workpiece (7) to be processed; Drive the second motor (903) that working arm (8) is risen to extreme higher position; The 4th motor (302) is driven to make workpiece clamping plate (301) revolve turnback, 3rd workpiece to be processed (7) is placed on rotation simultaneously and send I position on the workpiece supporting plate (201) of part platform (2), stop after driving the 3rd motor (202) that the 3rd workpiece to be processed (7) is rotated to II position; Drive the second motor (903) that working arm (8) is dropped to extreme lower position, now processed first workpiece to be processed (7) can be removed, two covers click-on mechanism (602) clamp V position and II position second workpiece (7) to be processed and the 3rd workpiece to be processed (7) respectively, drive the second motor (903) that working arm (8) is risen to extreme higher position, then proceed processing according to above-mentioned (6) step.
Claims (8)
1. a gear wheel finishing processing device, it is characterized in that, comprise base (1), part platform (2) is sent in rotation, Workpiece tilting device (3), be located on base and rotate under the driving of container drive motors (401) and the case (4) of splendid attire machining medium (5), the work holder (6) rotated under the driving of workpiece electric rotating machine (601), be installed on the upper pending workpiece (7) of described work holder (6), be located at the column (10) on base (1), the working arm (8) that can rotate under the first motor (801) drive be connected with described column (10), described working arm (8) at least arranges two at described column (10) two ends, left and right, connect at least two described work holder of covers (6) respectively, described case (4) at least arranges two covers.
2. a kind of gear wheel finishing processing device according to claim 1, it is characterized in that, also comprise the described working arm of driving (8) be arranged on described column (10) and move both vertically thus drive described work holder (6) and then drive workpiece (7) to rise from or fall into the lifting drive (9) of case (4).
3. a kind of gear wheel finishing processing device according to claim 1, it is characterized in that, the drive source (603) that described work holder (6) comprises click-on mechanism (602) and drives described click-on mechanism (602) to clamp or unclamp.
4. a kind of gear wheel finishing processing device according to claim 1, is characterized in that, the 3rd motor (202) that described rotation send part platform (2) to comprise workpiece supporting plate (201) and drive described workpiece supporting plate to rotate.
5. a kind of gear wheel finishing processing device according to claim 1, it is characterized in that, described Workpiece tilting device (3) comprises workpiece clamping plate (301) and drives described workpiece clamping plate to rotate the 4th motor (302) of 180 degree.
6. a kind of gear wheel finishing processing device according to claim 1, it is characterized in that, the output shaft driving pinion (604) of described workpiece electric rotating machine (601), drives and drives gear wheel (605) and then drive work holder (6) rotary motion be connected on described gear wheel (605).
7. a kind of gear wheel finishing processing device according to claim 2, it is characterized in that, described working arm (8) is connected with the slide block of guide rail slide block mechanism (902) and the secondary part of ball screw framework (901), described column (10) is connected with the guide rail of described guide rail slide block mechanism (902), described lifting drive (9) adopts the second motor (903) to drive ball screw framework (901) rotary motion, thus drive described working arm (8) under the guiding of described guide rail slide block mechanism (902) along described column (10) vertical up-or-down movement.
8. a kind of gear wheel finishing processing device according to claim 3, is characterized in that, described drive source (603) can adopt cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520320519.8U CN204935341U (en) | 2015-05-19 | 2015-05-19 | A kind of gear wheel finishing processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520320519.8U CN204935341U (en) | 2015-05-19 | 2015-05-19 | A kind of gear wheel finishing processing device |
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| Publication Number | Publication Date |
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| CN204935341U true CN204935341U (en) | 2016-01-06 |
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| CN201520320519.8U Active CN204935341U (en) | 2015-05-19 | 2015-05-19 | A kind of gear wheel finishing processing device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015324A (en) * | 2017-06-08 | 2018-12-18 | 天津浩岩科技开发有限公司 | A kind of gear sanding and polishing device |
| CN110315413A (en) * | 2019-07-23 | 2019-10-11 | 永康市沪邦机械科技有限公司 | A kind of polishing machine |
| WO2020078066A1 (en) * | 2019-02-28 | 2020-04-23 | 横店集团英洛华电气有限公司 | Gear axial surface polishing apparatus |
| CN113386041A (en) * | 2021-06-30 | 2021-09-14 | 重庆天力通科技开发有限公司 | Burnishing device is used in tooth base processing with environmental protection |
-
2015
- 2015-05-19 CN CN201520320519.8U patent/CN204935341U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015324A (en) * | 2017-06-08 | 2018-12-18 | 天津浩岩科技开发有限公司 | A kind of gear sanding and polishing device |
| WO2020078066A1 (en) * | 2019-02-28 | 2020-04-23 | 横店集团英洛华电气有限公司 | Gear axial surface polishing apparatus |
| CN110315413A (en) * | 2019-07-23 | 2019-10-11 | 永康市沪邦机械科技有限公司 | A kind of polishing machine |
| CN113386041A (en) * | 2021-06-30 | 2021-09-14 | 重庆天力通科技开发有限公司 | Burnishing device is used in tooth base processing with environmental protection |
| CN113386041B (en) * | 2021-06-30 | 2022-05-17 | 重庆天力通科技开发有限公司 | Burnishing device is used in tooth base processing with environmental protection |
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