CN106630514A - Treating system, separating apparatus and treating method for oily sludge - Google Patents

Treating system, separating apparatus and treating method for oily sludge Download PDF

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Publication number
CN106630514A
CN106630514A CN201710134642.4A CN201710134642A CN106630514A CN 106630514 A CN106630514 A CN 106630514A CN 201710134642 A CN201710134642 A CN 201710134642A CN 106630514 A CN106630514 A CN 106630514A
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China
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sludge
oil
stirring
water
separation equipment
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CN201710134642.4A
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CN106630514B (en
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仇霞霞
李艺凡
冷增冰
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/144Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with axially elongated knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/127Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering by centrifugation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/04Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
    • C10G1/045Separation of insoluble materials
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/32Hydrocarbons, e.g. oil
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/10Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/36Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
    • C02F2103/365Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds from petrochemical industry (e.g. refineries)
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/06Sludge reduction, e.g. by lysis
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials

Abstract

The invention discloses a treating system, separating apparatus and treating method for oily sludge. The separating apparatus comprises a stirring drum, a first drive unit, a stirring shaft, multiple layers of separator plates and stirring members, wherein the stirring shaft is arranged in the stirring drum; the multiple layers of separator plates divide the stirring drum into multiple layers of space; each of the multiple layers of space is provided with one stirring member which is connected with the stirring shaft; the upper part of the stirring drum is provided with a sludge inlet and first floating oil discharge outlet; the lower part of the stirring drum is provided with a sludge outlet; and the bottom or lower part of the stirring drum is provided with a feed inlet for one or more selected from a group consisting of an extractant, air-dissolved water and solid foam particles. The treating system is applicable to dehydration of a variety of oily sludge, enables the oil content of oily sludge to be decreased to 3% or below, can maximally recover oil and does not produce secondary pollution like waste water.

Description

The processing system and its separation equipment of a kind of oily sludge, processing method
Technical field
The present invention relates to processing system and its separation equipment, the processing method of a kind of oily sludge.
Background technology
Greasy filth is primarily referred to as the oily sludge of the formation such as the crude oil caused due to a variety of causes or other oil products and soil, with And the oily sediment that system is taken out of in the normal production in oil field etc., it is a kind of solid waste rich in mineral oil, main component is former Oil, Ni Heshui.Solid particle size can be from not enough micron to several inches, and the composition of oil depends on crude oil species, oil plant structure With operating condition, the composition of sludge may change over and change.Generally contain certain crude oil, heavy metal ion in sludge (Such as iron, copper, nickel)With inorganic salts compound etc..The materials such as benzene homologues, phenols are typically contained in these greasy filth, and with evil Smelly and toxicity, if directly contacting with natural environment, can make soil poison, be acidified or alkalize, and cause changing for soil and soil structure Become, hinder plant root growth and larger pollution can be caused to water body and vegetation, while also implying that the waste of petroleum resources.
Oily sludge belongs to heterogeneous system, typically by oil-in-water(O/W), Water-In-Oil(W/O)With suspended solid composition, dirt Suspended solid, colloidal solid in mud is fully emulsified with oil, water, forms stable suspension emulsion system, and viscosity is larger, it is difficult to Sedimentation.With complicated component, water content is high, volume is big, harmful components are most more than discharge standard, containing higher calorific value, comprehensive Close the characteristics such as Land use systems are few, intractability is big.
By China Hazardous Waste List, greasy filth is put into《National Hazard waste catalogue》In oily waste water species (HW08 ).Its chronicity and potentiality to environmental hazard, just attracts great attention.Carrying out greasy filth management and Study of Prevention Technology is One vital task of national environmental protection work at present.Therefore, how these oily sludges are carried out innoxious and recycling, It is also a pendulum important environmental issue urgently to be resolved hurrily in face of oil refining industry.
At present the treatment technology of the solid waste such as oily sludge, mainly there is burning method, biological degradation method, solvent extraction Method, quenched-mechanical phonograph recorder separation, concentration mummification method, microwave treatment method etc., the weak point of these methods may be summarized to be two classes: One class such as burning method and biological degradation method, put forth effort on control pollutant emission, have ignored the recycling of oil product resource;It is another kind of Such as solvent extraction, quenched-mechanical phonograph recorder separation, hot wash method, pyrolysismethod, oil product resource can be reclaimed, but be difficult to control to waste water, waste residue Secondary pollution to environment, these methods all cannot obtain balance between environment and benefit.
For example, solvent extraction is according to " similar compatibility " principle, in choosing suitable organic solvent to extract greasy filth Organic matter, the oil being then recovered by distillation again in extract separates circulation solvent by distillation from mixture Use.The advantage of the method is process is simple, and extractant can be reused, and have the disadvantage that extractant is expensive, is recycled During there are a large amount of solvent losses, Jing process after greasy filth oil content be more than 5% or so, do not reach existing solid pollutant Discharge standard.
Quenched-organizational separation method:Because oily sludge is typically all stable suspension emulsion system, so before dehydration Oily sludge is carried out quenched.Quenched method is in addition to dosing coagulant, flocculation aid, it is necessary to adds surfactant, break Emulsion, pH adjusting agent etc., while being aided with the reinforcing means such as heating, to improve sludge physical property, change the proterties of oily sludge particle And ordered state, destroy colloid stability, so as to improve the dewatering of sludge, then using three-phase centrifuge to process after Sludge carry out oil, water, mud three phase separation, with simple to operate, technology it is more ripe, practicality is good the features such as, it is recyclable big Part oil.But its core technology is ultracentrifugal three-phase separating device, monopolized by the country such as America and Europe substantially, China is also difficult to Production such device.The shortcoming of quenched-isolation technics:Due to oily sludge species a lot, existing dewatering machine equipment and medicament Combination can't generally be suitable for.Therefore, single or minority greasy filth sample is limited only to the research of quenched-mechanical separation technology Product, poor universality, and during using different oily sludges, need to redefine coagulant(Species, dosage and plus prescription Formula), demulsifier(Species, dosage and dosing method), dewatering machine model and operational factor.Furthermore, when greasy filth oil-containing When measuring less, centrifugation economic benefit is not good.Because the solids content in centrifuge is higher and can affect Treatment of Sludge effect, Oil-sludge treatment amount in this way it is relatively low, it is impossible to meet the requirement of existing extensive process.
Chemico-heating wash method:Cyclic washing is carried out to oily sludge by hydrothermal solution, is added in washing process efficiently, suitably Chemical agent, then it is heated, mix after staticly settle, realize separation of solid and liquid.The oil phase isolated is entered Jing after processing Oil storage tank, the recyclable utilization of cleaning fluid, remaining sludge then carries out recycling after dehydration reprocessing.The sieve of chemical reagent Choosing and using the key for being chemico-heating wash technique, in heating, the separation process of stirring, be mainly concerned with reduction interfacial tension, Emulsification, the change principle such as wetability and rigid interface film.But the method is only applicable to, and oil content is higher, emulsify lighter to fall The crude oil recovery of ground crude oil and oil-sand is processed, it is difficult to is processed the serious greasy filth of emulsification and is not but applied to;Need to add substantial amounts of cost Expensive chemical agent, causes high cost;Oil-containing is higher in residue after process, and the sludge residue water content after separation is more than 90% and containing substantial amounts of chemical agent, can also cause the secondary pollution problem such as waste water, waste residue, need further to process and utilize.
The content of the invention
For the deficiencies in the prior art, the invention provides processing system and its separation equipment, the place of a kind of oily sludge Reason method.The dehydration of the applicable various types of oily sludges of the processing system, expands range of application, while can also be by greasy filth Oil content be removed to less than 3%, can oil recovery to greatest extent, and the present invention will not produce the dirt after waste water, and de-oiling Mud waste residue oil-containing is very low, meets the discharge standard of solid pollutant, will not produce secondary pollution to environment, is especially suitable for scene Popularization and application.
The invention provides a kind of separation equipment of oily sludge, it includes stirring cylinder, first driving means, stirring Axle, multilayer insulating panel and paddle sheet;
The shaft is arranged in mixing drum body, and the shaft lower end passes through stirring cylinder body bottom and and first driving means Clutch end connection, the first driving means are preferably motor, the speed governing electricity that more preferably can be rotated and reverse Machine;
The multilayer insulating panel is separated into many sheaf spaces by cylinder is stirred, and each sheaf space in many sheaf spaces is provided with and stirs Mix part, the stirring parts are connected with shaft, the multilayer insulating panel is provided with centre bore, the centre bore with diameter greater than stirring The diameter of axle is mixed, the shaft passes through centre bore;
The top of the stirring cylinder is provided with sludge import and the first oil slick outlet, it is preferable that first oil slick is discharged Mouth is connected with Fuel Tanking Unit, and the Fuel Tanking Unit is preferably oil storage tank;The bottom of the stirring cylinder is provided with sludge outlet; The bottom or bottom of the stirring cylinder is provided with for one or more things in extractant, dissolved air water and solid foam particle The charging aperture of material, it is preferable that the charging aperture is connected with air-dissolving apparatus, the air-dissolving apparatus are preferably air dissolved pump.
The stirring parts include stirring disk and stirring vane, and the stirring disk is provided with center hole and is set in stirring On axle, on the one or both sides of the stirring disk multiple stirring vanes are provided with;Preferably, the disk of mixing is with stirring Blade is integrally formed;It is further preferred that being provided with crushing knife tool on the stirring disk.
The multilayer insulating panel extends to the inwall of stirring cylinder;Preferably, the multilayer insulating panel is fixed on stirring cylinder On inwall, or fixed in mixing drum body by many connecting rods, the connecting rod connects through multilayer insulating panel and with multilayer insulating panel Connect fixation, the roof of the connecting rod upper end connection stirring cylinder, the diapire of the connecting rod lower end connection stirring cylinder.
The first baffle that can be opened and closed is provided with the first oil slick outlet;Preferably described first baffle It is hinged with the first oil slick outlet;It is further preferred that the first baffle is by axle and the first oil slick outlet It is hinged, the two ends of the axle are provided with crank, and the crank is connected with the first cylinder, crank handle turns described in first air cylinder driven First baffle is turned on and off.
The separator equipment also includes the first oil-scraping device, and first oil-scraping device is located at top in mixing drum body And multilayer insulating panel top;Preferably, first oil-scraping device includes the first oil scraping plate and the second driving means, described first Oil scraping plate and the second driving means are arranged on the opposite side of the first baffle, and second driving means are preferably the second gas Cylinder.
Present invention also offers a kind of processing system of oily sludge, including upper one or more described separation equipments, Preferably 2~5 separation equipments, also including centrifuge, water storage device, sludge storage apparatus, ejector and high speed reducing mechanism, The sludge outlet of the separation equipment is connected with the sludge import of centrifuge, the delivery port of the centrifuge and entering for water storage device The mouth of a river connects, and the delivery port of the water storage device is connected with the water inlet of ejector, the sludge outlet of the sludge storage apparatus It is connected with the sludge import of ejector, the sludge outlet of the ejector is connected with the sludge import of high speed reducing mechanism, described The sludge outlet of high speed reducing mechanism is connected with the sludge import of separation equipment.
When the processing system includes multiple separation equipments, the sludge outlet of one of separation equipment is separated with another The sludge import connection of equipment, and the bottom sludge outlet of the separation equipment connects again with the sludge import of next separation equipment Connect, so as to multiple separation equipments be connected in series.
Delivery pump or high-pressure pump are provided with the pipeline that the water inlet of the ejector is connected with the delivery port of water storage device; The high speed reducing mechanism includes that the multiple fly cuttves crushed cylinder, rotating shaft and arrange in rotating shaft arrange crushing knife tool, it is preferable that often arrange Crushing knife tool includes 2 ~ 8 crushing knife tools, and the crushing knife tool in same row is arranged along the circumferencial direction of rotating shaft.
The sludge storage apparatus are provided with the second oil slick outlet, and to be provided with the second oil slick outlet to open With the second baffle closed;Preferably, the couple positioned opposite in second baffle has the second oil-scraping device;It is further preferred that institute State the second oil-scraping device to arrange including the second oil scraping plate and the 3rd driving means, second oil scraping plate and the 3rd driving means In the opposite side of the second baffle, the 3rd driving means are preferably the 3rd cylinder.
Present invention also offers a kind of process for treating oil-containing sludge using above-mentioned processing system, comprises the steps:
(1)The oily sludge that the sludge outlet of the sludge storage apparatus is discharged enters ejector, while the water of water storage device Into in ejector, so as to forming high-speed jet and spraying in high speed reducing mechanism;Wherein, the water in water storage device is added with brokenly Emulsion;
(2)Oily sludge is broken into fine particle by the high speed reducing mechanism, preferably micron particles, so as to make mud, Then by slurry transportation to separation equipment, it is stirred, stands in the separation equipment, mixing time is preferably 5~30 Min, time of repose is preferably 5~30min, is then scraped the oil slick on upper strata by the first oil-scraping device, the water and mud of lower floor Mixture be discharged to centrifuge, the centrifuge carries out centrifugal dehydration, and the water isolated is transmitted back to again water storage device;Wherein, exist Before separation equipment stirring and/or in whipping process, in the bottom of separation equipment extractant, dissolved air water and solid foam particle are passed through In one or more.
In step(1)In, the part by weight of the water yield and oily sludge that water storage device enters ejector is 1:(0.5~ 3), the temperature of water is preferably 70~90 DEG C in water storage device;The demulsifier is neopelex, polyoxyethylene nonyl phenyl second One or more in alkene ether, OPEO, AEO, demulsifier water in water storage device In concentration be preferably 0.25wt%~2.0wt%.
In step(2)In, the dissolved air water is the water dissolved with gas, and the gas is air or nitrogen;The extractant For one or more in petroleum ether, toluene, naphtha, gasoline, diesel oil, solvent naphtha, the solid foam particle is polyphenyl second One or more in alkene foam beads, polyvinyl chloride foam particle, polyurethane foam particles, phenol formaldehyde foam particle.
The processing method also includes that the step of the step of pre-processing to oily sludge, pretreatment includes:Removal contains Debris in greasy dirt, are then crushed and are added water to be mixed and made into mud mixture, then are transported to sludge storage apparatus.
Compared with prior art, the processing system and its processing method of oily sludge of the present invention has the advantage that:
(1)The separation equipment of the present invention has multilayer insulating panel structure, and is provided with for extractant, dissolved air water and solid in bottom The charging aperture of one or more materials in foam beads, one kind in such extractant, dissolved air water and solid foam particle or Several materials are entered after charging aperture, pass sequentially through each sheaf space between dividing plate, and make it during stirring parts rise thereon It is sufficiently mixed with oily sludge and contacts, substantially realizes bubble viscous oil, foam solid particle viscous oil or extractant extraction oil Effect, oil is efficiently separating with water, sludge and is come, it is to avoid existing air-floating apparatus or uneven, the part of extraction equipment mixing Sludge is difficult to detached problem with oil phase.
Bubble viscous oil:A set of molten gas dress can be configured with to occurring in the coal tar in greasy filth, mink cell focus after medicament washing Put, the micro-bubble adhesion oils produced using dissolved air water, it is achieved thereby that thoroughly oil removing.During stirring parts are stirred, Greasy filth is sufficiently mixed and contacts with bubble in each layer, and coal tar, mink cell focus are attached on bubble, from hybrid separation equipment End discharge, the multilayer insulating panel design of inside original creation makes bubble and greasy filth mixing more uniformly, and deoiling effect is more excellent.
Extractant is extracted and foam solid particle viscous oil:For the coal tar, the heavy that occur in after medicament washing in greasy filth Oil, by adding extractant and/or foam solid particle, the multilayer insulating panel and stirring action of original creation in hybrid separation equipment Under, after extractant and/or foam solid particle and greasy filth are sufficiently mixed, the extractant containing oil and/or foam solid particle exist Discharge separation equipment upper end.
(2)The stirring parts of the separation equipment of the present invention are provided with stirring disk and stirring vane, so stirring disk with it is many Layer dividing plate is formed and is staggered, when one or more materials in extractant, dissolved air water and solid foam particle enter charging aperture Afterwards, the baffling that many sheaf space inner curves rise can be formed in by dividing plate and disk barrier in uphill process, is then coordinated again The rotating of buncher and the regulation of speed, so as to further preferred stirring and mixing effect, make oil with water, sludge fully Separate.
(3)Processing system of the present invention can include pretreatment unit, centrifuge, water storage device, sludge storage apparatus, jet Device, high speed reducing mechanism and separation equipment, early stage pretreatment unit first carries out pretreatment crushing, and then the high pressure in ejector is rushed Hit and cause sludge to crush for second, then by the rotation beating at a high speed of high speed reducing mechanism, oily sludge is carried out so as to be formed Multistage-combination is crushed, and oily sludge particle can be crushed to below 5 microns of powders, oily sludge particle can be ground into into powder Shape, the oil in sludge is come out, and strengthens demulsification of the demulsifier to oily sludge, in combination with the multilayer of separation equipment The means such as diaphragm structure, bubble viscous oil, foam solid particle viscous oil or extractant, so before and after each technological means cooperate, Influence each other, so that in the case where the consumption of demulsifier is saved, the greasy filth that oil content is more than 30% are removed to into Residual oil Below rate 3%, can oil recovery to greatest extent, and the present invention will not produce waste water, and it is dirty that the greasy filth after the completion of process meets solid The discharge standard of dye thing, will not produce secondary pollution to environment, be especially suitable for field popularization application.
(4)The centrifuge of the present invention is dehydrated to the sludge of oil removing, and the water body separated is again introduced into water storage device It is interior, so as to realize the reagents such as demulsifier and water circulation use, so that it is guaranteed that whole processing procedure does not produce waste water.
Description of the drawings
Fig. 1 is the schematic diagram of the separation equipment of the present invention;
Fig. 2 is the schematic diagram of the processing system of the oily sludge of the present invention;
Reference:1- sludge storage apparatus, 2- ejectors, 3- high speed reducing mechanisms, 4- separation equipments, 41- stirring cylinders, 42- shafts, 43- multilayer insulating panels, 44- stirring parts, 45- sludge imports, 46- the first oil slick outlets, 47- charging apertures, 48- is dirty Mud is exported, 49- motors, 5- centrifuges, 6- water storage devices, 7- high-pressure pumps, 8- Fuel Tanking Units.
Specific embodiment
Technical scheme is described in detail with reference to embodiment, the example of the embodiment is shown in the drawings, Wherein from start to finish same or similar label represents same or similar element or the element with same or like function.Under Face is exemplary by reference to the embodiment of Description of Drawings, it is intended to for explaining the present invention, and it is not intended that to the present invention Restriction.
Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that indicating or implying relative importance Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or Implicitly include one or more this feature.In describing the invention, " multiple " are meant that two or more, Unless otherwise expressly limited specifically.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be being fixedly connected, or being detachably connected, or be integrally connected;Can be straight Connect connected, it is also possible to be indirectly connected to by intermediary, can be the connection of two element internals.For the common skill of this area For art personnel, above-mentioned term concrete meaning in the present invention can be as the case may be understood.
Technical scheme is further illustrated below by embodiment, but be invention should not be deemed limited to In following embodiment.
As shown in figure 1, the invention provides a kind of separation equipment of oily sludge, it includes that stirring cylinder 41, first drives Dynamic device, shaft 42, multilayer insulating panel 43 and stirring parts 44, the shaft 42 is arranged in stirring cylinder 41 and along mixing drum The axial direction of body 41 extends, and the lower end of the shaft 42 is through the stirring bottom of cylinder 41 and defeated with the power of first driving means Go out the end connection multilayer insulating panel 43 and be separated into many sheaf spaces by cylinder 41 is stirred, each sheaf space in many sheaf spaces sets Stirring parts 44 are equipped with, the stirring parts 44 are fixed on shaft 42, and the multilayer insulating panel 43 is provided with centre bore, i.e., each Dividing plate is provided with centre bore, and the diameter with diameter greater than shaft 42 of the centre bore, the shaft 42 passes through centre bore;Institute The top for stating stirring cylinder 41 is provided with the oil slick outlet 46 of sludge import 45 and first, and the bottom of the stirring cylinder 41 is arranged There is sludge outlet 48, be provided with for extractant, dissolved air water and solid foam in the bottom or bottom of the stirring cylinder 41 The charging aperture 47 of one or more materials in grain.Charging aperture 47 is located at the bottom of multilayer insulating panel 43.The dissolved air water be dissolved with The water of gas, gas is air or nitrogen;Extractant is the one kind in petroleum ether, toluene, naphtha, gasoline, diesel oil, solvent naphtha Or it is several, the solid foam particle is polystyrene foam particles, polyvinyl chloride foam particle, polyurethane foam particles, phenol One or more in aldehyde foam beads.
First driving means are preferably motor 49;The buncher that more preferably can be rotated and reverse, so can be with Mixing speed is adjusted by buncher.
Stirring parts 44 can only select stirring vane.Alternatively, stirring parts 44 include stirring disk and stir Blade is mixed, stirring disk is provided with center hole and is set on shaft, is provided with the one or both sides for stirring disk multiple The stirring vane;Preferably, mix disk to be integrally formed with stirring vane;If the device before separation equipment 4 crushes sludge not Thoroughly, particle so be able to can pass through to stir disc rotary, band than larger to be provided with crushing knife tool on stirring disk Dynamic crushing knife tool further crushes mud granule, so as to reaching thoroughly crushing, fully washs and be kept completely separate oil phase and sludge Purpose.
Each layer of dividing plate in multilayer insulating panel 43 all extends to stir the inwall of cylinder;Preferably, multilayer insulating panel 43 is fixed On the inwall of stirring cylinder, or fixed in stirring cylinder 41 by many connecting rods, connecting rod passes through multilayer insulating panel 43 simultaneously It is connected with multilayer insulating panel 43, the roof of connecting rod upper end connection stirring cylinder 41, connecting rod lower end connection stirring cylinder 41 Diapire.
In another embodiment of the present invention, it is provided with what is can opened and closed at the first oil slick outlet 46 First baffle;Preferably, the first baffle is hinged with the first oil slick outlet 46;It is further preferred that described first Baffle plate is hinged by axle with the first oil slick outlet 46, and the two ends of the axle are provided with crank, the crank and the first cylinder Connection, crank handle turns first baffle described in first air cylinder driven is turned on and off.The first oil slick outlet 46 is length Bar shaped.
Discharging oil slick can lean on gravity to flow out naturally, it is also possible to arrange the first oil-scraping device, and the first oil-scraping device is located at and stirs Mix the top and the top of multilayer insulating panel 43 in cylinder 41.First oil-scraping device includes the first oil scraping plate and the second driving means, First oil scraping plate and the second driving means are arranged on the opposite side of the first baffle.Second driving means are preferably Second cylinder.
The oil slick separated is received for convenience, and the first oil slick outlet 46 can be by pipeline and Fuel Tanking Unit 8 connections.Fuel Tanking Unit 8 is preferably oil storage tank.
In another embodiment of the present invention, the charging aperture is connected with air-dissolving apparatus, and the air-dissolving apparatus are preferably Air dissolved pump.Operationally, air and water are sucked together by air dissolved pump import, then the impeller meet of Jing air dissolved pumps is into tiny molten gas Water.Jing after air dissolved pump, the volume concentration of gas phase in dissolved air water can be as high as 15v%, and micro air bubble diameter is smaller than 30 μm.
As shown in Fig. 2 one or more separation the invention provides a kind of processing system of oily sludge including above-mentioned Equipment 4, preferably 2~5 separation equipments 4, also including centrifuge 5, water storage device 6, sludge storage apparatus 1, ejector 2 and height Fast reducing mechanism 3, the sludge outlet of the separation equipment 4 is connected with the sludge import of centrifuge 5, the water outlet of the centrifuge 5 Mouth is connected with the water inlet of water storage device 6, and the delivery port of water storage device 6 is connected with the water inlet of ejector 2, sludge storage apparatus 1 sludge outlet is connected with the sludge import of ejector 2, the sludge outlet of ejector 2 and the sludge import of high speed reducing mechanism 3 Connection, the sludge outlet of the high speed reducing mechanism 3 is connected with the sludge import of separation equipment 4.
When the processing system includes multiple separation equipments 4, sludge outlet and another point of one of separation equipment 4 Sludge import from equipment 4 connects, and the bottom sludge outlet of the separation equipment 4 enters again with the sludge of next separation equipment 4 Mouth connection, so as to multiple separation equipments 4 be connected in series.
In order that current are entered forms suction effect, the water inlet of ejector 2 and the water outlet of water storage device 6 after ejector 2 Delivery pump or high-pressure pump 7 are provided with the pipeline of mouth connection.
The high speed reducing mechanism 3 can adopt the beating equipment that sludge is crushed to powder, and high speed reducing mechanism 3 can With including the multiple rows of crushing knife tool in beating cylinder, rotating shaft and setting rotating shaft.Often arranging crushing knife tool includes 2 ~ 8 crushing knife tools, Crushing knife tool in same row is arranged along the circumferencial direction of rotating shaft.The rotating speed of high speed reducing mechanism 3 is 100~1000 revs/min Clock.High speed reducing mechanism 3 also includes the material outlet of the motor, the material inlet of motor distal end and motor near-end of drive shaft. Motor can select the buncher that can be rotated and reverse.The profile of high speed disintegrator is in cylinder, can be horizontal or vertical Formula structure.
In another embodiment of the present invention, sludge storage apparatus 1 are provided with the second oil slick outlet, floating second The second baffle that can be turned on and off is provided with oily outlet;Preferably, it is provided with the second oil-scraping device;Further preferably Ground, second oil-scraping device includes the second oil scraping plate and the 3rd driving means, and second oil scraping plate and the 3rd drive dress Put the opposite side for being arranged on the second baffle.3rd driving means preferably the 3rd cylinder.
Present invention also offers a kind of process for treating oil-containing sludge of system processed as described above, comprises the steps:
(1)The oily sludge that the sludge outlet of the sludge storage apparatus 1 is discharged enters ejector 2, while the water of water storage device 6 Also in ejector 2, so as to forming high-speed jet and spraying in high speed reducing mechanism 3;Wherein, the water in water storage device 6 adds Added with demulsifier;
(2)Oily sludge is broken into fine particle by the high speed reducing mechanism 3, preferably micron particles, so as to make mud, Then by slurry transportation to separation equipment 4, it is stirred, stands in the separation equipment 4, mixing time is preferably 5~30 Min, time of repose is preferably 5~30min, is then scraped the oil slick on upper strata by the first oil-scraping device, lower floor's water and mud Mixture is discharged to centrifuge 5, and centrifuge 5 carries out centrifugal dehydration, and the water isolated is transmitted back to again water storage device 6;Wherein, separating Equipment 4 is stirred in front or whipping process, is passed through in extractant, dissolved air water and solid foam particle in the bottom of separation equipment 4 One or more.
In step(1)In, the demulsifier is preferably neopelex, NPE, octyl phenol One or more in APEO, AEO, concentration of the demulsifier in water in water storage device 6 is To 0.25wt%~2.0wt%.
In step(1)In, the part by weight of the water yield and oily sludge that water storage device 6 enters ejector 2 is 1:(0.5 ~3), the temperature of water is preferably 70~90 DEG C in water storage device 6.
In step(2)In, depending on the consumption of gas can be according to the situation of bubble oil slick, all upper strata is floated to i.e. until oily Can;The dissolved air water is the water dissolved with gas, and gas is air or nitrogen, the consumption of dissolved air water for oily sludge 20wt%~ 40wt%;Extractant is one or more extractants in petroleum ether, toluene, naphtha, gasoline, diesel oil, solvent naphtha, extractant Consumption for oily sludge 0.2wt%~1.0wt%;Solid foam particle is polystyrene foam particles, polyvinyl chloride foam One or more in particle, polyurethane foam particles, phenol formaldehyde foam particle, the consumption of solid foam particle is oily sludge 1.0wt%~3.0wt%.
The processing method also includes the step of pre-processing to oily sludge, and pre-treatment step includes:Remove oil-containing Debris in sludge, then crush and add water(The temperature of water is preferably 70 DEG C~90 DEG C)Mud mixture is mixed and made into, then It is transported to sludge storage apparatus 1.
Embodiment 1
With reference to Fig. 1-2, by following embodiments, the invention will be further described.
With oil tank bottom greasy filth(Sludge oil-containing is 30wt%, aqueous 35wt%, and remaining is solid matter)As a example by illustrate this Bright specific embodiment.
(1)The processing method also includes that the step of the step of pre-processing to oily sludge, pretreatment includes:Remove Debris in oily sludge, then crush and add water to be mixed and made into mud mixture, then are transported to sludge storage apparatus 1.
(2)Ejector 2 suctions out in greasy filth and high pressure sprays into impact grinding and high speed in high speed reducing mechanism 3 and shreds, jet The water source of device 2 uses the water in water storage device 6(Temperature is 80 DEG C), and high speed reducing mechanism 3 is further broken by rotation at a high speed Broken mud granule, so as to greasy filth is thoroughly crushed, the granularity of greasy filth particle reaches less than 5 microns.Water in water storage device 6 is added with Demulsifier(Neopelex, concentration is 1.0wt%), the addition of demulsifier is relatively beneficial to the impacting with high pressure of ejector 26 The rotation chopping of the broken and high speed of high speed reducing mechanism 3.Water storage device 6 enters the water yield of ejector 2 and the weight of oily sludge Ratio is 1:1.
(3)Greasy filth after thoroughly crushing is entered and sufficiently mixed in the two-stage separation equipment 4 connected, in stirring During, the charging aperture 47 in the bottom of separation equipment is passed through dissolved air water, and dissolved air water is entered after separation equipment 4, and air is from water Discharge and gradually floated by bottom, and the multilayer stirring parts of separation equipment 4 are stirred 10min in many sheaf spaces respectively, So that greasy filth is fully contacted with bubble or solid particle mix, coal tar, mink cell focus stick on bubble or solid particle and on Float to the top of separation equipment 4, after standing the 10min times, the 3rd oil-scraping device scrapes oil, the water of bottom and the mixing of sludge Thing enters centrifuge 5, and system completes oil phase and is separated with water phase and mud.Wherein, the consumption of dissolved air water is oily sludge 30wt%。
(4)The water of bottom and the mixture of sludge are entered after centrifuge 5, are centrifuged, and complete water phase and mud phase Separate.Water after separation returns water storage device 6, and water is again introduced into ejector 2 and recycles in water storage device 6, clean greasy filth Discharge from centrifuge 5, qualified discharge.
Final oil recovery rate is 97.2%, and residual oil content is 2.8%.
Embodiment 2
It is essentially identical with the processing method of embodiment 1 as another embodiment of the present invention, difference in:In step(3)In, Charging aperture 47 in the bottom of separation equipment is passed through extractant, and extractant is toluene, and the consumption of extractant is oily sludge 0.5wt%.Final oil recovery rate is 98.3%, and residual oil content is 1.7%.
It should be noted that each particular technique feature described in above-mentioned specific embodiment, can be by appointing What suitable mode is combined, its equally fall into it is disclosed in this invention within the scope of.In addition, the present invention it is various not Can also be combined between same embodiment, as long as its thought without prejudice to the present invention, it should equally be considered as this Invention disclosure of that.
The preferred embodiment of the present invention is described in detail above in association with accompanying drawing, but, the present invention is not limited to above-mentioned reality The detail in mode is applied, in the range of the technology design of the present invention, various letters can be carried out to technical scheme Monotropic type, these simple variants belong to protection scope of the present invention.

Claims (10)

1. a kind of separation equipment of oily sludge, it is characterised in that:It includes stirring cylinder, first driving means, shaft, many Layer dividing plate and stirring parts;
The shaft is arranged in mixing drum body, and the shaft lower end passes through stirring cylinder body bottom and and first driving means Clutch end connection, the first driving means are preferably motor, the speed governing electricity that more preferably can be rotated and reverse Machine;
The multilayer insulating panel is separated into many sheaf spaces by cylinder is stirred, and each sheaf space in many sheaf spaces is provided with and stirs Mix part, the stirring parts are connected with shaft, the multilayer insulating panel is provided with centre bore, the centre bore with diameter greater than stirring The diameter of axle is mixed, the shaft passes through centre bore;
The top of the stirring cylinder is provided with sludge import and the first oil slick outlet, it is preferable that first oil slick is discharged Mouth is connected with Fuel Tanking Unit, and the Fuel Tanking Unit is preferably oil storage tank;The bottom of the stirring cylinder is provided with sludge outlet; The bottom or bottom of the stirring cylinder is provided with for one or more things in extractant, dissolved air water and solid foam particle The charging aperture of material, it is preferable that the charging aperture is connected with air-dissolving apparatus, the air-dissolving apparatus are preferably air dissolved pump.
2. separation equipment according to claim 1, it is characterised in that described separation equipment at least include following characteristics it One:
(1), the stirring parts include stirring disk and stirring vane, the stirring disk is provided with center hole and is set in stirring On axle, on the one or both sides of the stirring disk multiple stirring vanes are provided with;Preferably, it is described to stir disk and stir Mix blade to be integrally formed;It is further preferred that being provided with crushing knife tool on the stirring disk;
(2), the multilayer insulating panel extend to stirring cylinder inwall;Preferably, the multilayer insulating panel is fixed on stirring cylinder On inwall, or fixed in mixing drum body by many connecting rods, the connecting rod connects through multilayer insulating panel and with multilayer insulating panel Connect fixation, the roof of the connecting rod upper end connection stirring cylinder, the diapire of the connecting rod lower end connection stirring cylinder.
3. separation equipment according to claim 1, it is characterised in that being provided with the first oil slick outlet to open The first baffle for opening and closing;Preferably, the first baffle is hinged with the first oil slick outlet;It is further preferred that The first baffle is hinged by axle with the first oil slick outlet, and the two ends of the axle are provided with crank, the crank and One cylinder connects, and crank handle turns first baffle described in first air cylinder driven is turned on and off.
4. separation equipment according to claim 3, it is characterised in that the separation equipment also includes the first oil-scraping device, First oil-scraping device is located at top and multilayer insulating panel top in mixing drum body;Preferably, first oil-scraping device includes First oil scraping plate and the second driving means, first oil scraping plate and the second driving means are arranged on the phase of the first baffle Offside, second driving means are preferably the second cylinder.
5. a kind of processing system of oily sludge, it is characterised in that including described in any one in claim 1-4 or Multiple separation equipments, preferably 2~5 separation equipments, also including centrifuge, water storage device, sludge storage apparatus, ejector and High speed reducing mechanism, the sludge outlet of the separation equipment is connected with the sludge import of centrifuge, the delivery port of the centrifuge It is connected with the water inlet of water storage device, the delivery port of the water storage device is connected with the water inlet of ejector, the sludge stores The sludge outlet of device is connected with the sludge import of ejector, the sludge outlet of the ejector and the sludge of high speed reducing mechanism Import connects, and the sludge outlet of the high speed reducing mechanism is connected with the sludge import of separation equipment.
6. processing system according to claim 5, it is characterised in that the water inlet of the ejector goes out with water storage device Delivery pump or high-pressure pump are provided with the pipeline of mouth of a river connection;The high speed reducing mechanism includes crushing cylinder, rotating shaft and setting Multiple rows of crushing knife tool in rotating shaft, it is preferable that often arranging crushing knife tool includes 2 ~ 8 crushing knife tools, the crushing knife in same row Has the circumferencial direction arrangement along rotating shaft.
7. processing system according to claim 5, it is characterised in that the sludge storage apparatus are provided with the second oil slick row Outlet, is provided with the second baffle that can be opened and closed at the second oil slick outlet;Preferably, in the opposite side of second baffle It is provided with the second oil-scraping device;It is further preferred that second oil-scraping device includes the second oil scraping plate and the 3rd driving dress Put, second oil scraping plate and the 3rd driving means are arranged on the opposite side of the second baffle, the 3rd driving means are excellent Elect the 3rd cylinder as.
8. a kind of process for treating oil-containing sludge of the processing system in employing claim 5-7 described in any one, its feature exists In comprising the steps:
(1)The oily sludge that the sludge outlet of the sludge storage apparatus is discharged enters ejector, while the water of water storage device Into in ejector, so as to forming high-speed jet and spraying in high speed reducing mechanism;Wherein, the water in water storage device is added with brokenly Emulsion;
(2)Oily sludge is broken into fine particle by the high speed reducing mechanism, preferably micron particles, so as to make mud, Then by slurry transportation to separation equipment, it is stirred, stands in the separation equipment, mixing time is preferably 5~30 Min, time of repose is preferably 5~30min, is then scraped the oil slick on upper strata by the first oil-scraping device, the water and mud of lower floor Mixture be discharged to centrifuge, the centrifuge carries out centrifugal dehydration, and the water isolated is transmitted back to again water storage device;Wherein, exist Before separation equipment stirring and/or in whipping process, in the bottom of separation equipment extractant, dissolved air water and solid foam particle are passed through In one or more.
9. processing method according to claim 8, it is characterised in that described processing method at least include following characteristics it One:
A, in step(1)In, the part by weight of the water yield and oily sludge that the water storage device enters ejector is 1:(0.5 ~3), the temperature of water is preferably 70~90 DEG C in water storage device;The demulsifier is neopelex, polyoxyethylene nonyl phenyl One or more in vinethene, OPEO, AEO, the demulsifier is in water storage device Concentration in water is preferably 0.25wt%~2.0wt%;
B, in step(2)In, the dissolved air water is the water dissolved with gas, and the gas is air or nitrogen;The extractant is One or more in petroleum ether, toluene, naphtha, gasoline, diesel oil, solvent naphtha, the solid foam particle is polystyrene One or more in foam beads, polyvinyl chloride foam particle, polyurethane foam particles, phenol formaldehyde foam particle.
10. processing method according to claim 8 or claim 9, it is characterised in that the processing method is also included to oily sludge The step of the step of being pre-processed, pretreatment, includes:The debris in oily sludge are removed, is then crushed and added water to mix Mud mixture is made in conjunction, then is transported to sludge storage apparatus.
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CN115121582A (en) * 2022-06-27 2022-09-30 滨州海创环保科技有限责任公司 Oil sludge innocent treatment system and oil sludge separation device thereof

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