CN106626544B - 一种不可展蒙皮装饰板的制造工艺 - Google Patents

一种不可展蒙皮装饰板的制造工艺 Download PDF

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CN106626544B
CN106626544B CN201610834067.4A CN201610834067A CN106626544B CN 106626544 B CN106626544 B CN 106626544B CN 201610834067 A CN201610834067 A CN 201610834067A CN 106626544 B CN106626544 B CN 106626544B
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王晓波
杨建明
徐灵童
卜俊辉
孙夏峰
沈定全
朱雪磊
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Jiangsu Jinghu Heavy Industry Co Ltd
Jiangsu Huning Steel Mechanism Co Ltd
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Abstract

本发明提供一种不可展蒙皮装饰板的制造工艺，包括以下步骤：基材选取工序，选取如下不可展蒙皮装饰板的基材：面层为硅橡胶玻璃纤维织物布；第二层为夹丝玻璃纤维布；第三层为板体；第四层为石棉帘布；第五层聚乙烯薄膜；第六层为石棉毯；底层为不锈钢金属丝网，并进行性能检测，选取符合装饰板GB8624‑2006标准的基材；基材预加工工序，对所选取的基材进行表面处理，使基材表面平整、密实；基材定型，将基材按上述选取顺序摆放，送入冷压机中进行冷压定型，温度在‑8℃至‑2℃，定型时间10‑20min；合压：将定型的基材在高温120‑140℃时合压，保温8‑10min，快速降温20‑30 min内为常温进行合压，最后得到板材；放置：将板材在常温下放置28‑30天，最终得到不可展蒙皮装饰板。

Description

一种不可展蒙皮装饰板的制造工艺
技术领域
本发明涉及建筑材料领域，具体为一种不可展蒙皮装饰板的制造工艺。
背景技术
随着人们生活质量的不断提高，人们越来越重视装饰板材的应用，市面上各式各样的装饰板广泛应用于装潢领域，但市面上的装饰板大多只具有良好的观赏价值，物理及化学性能较差，不符合当代人们对环境保护的追求，特别是防火、防水性差，一旦受潮或者发生火灾时，装饰板易发霉滋生细菌或助燃产生有毒有害气体，严重的威胁人们的健康，特别是桥类建筑物对耐腐蚀和防水的性能要求极高，现有的装饰板已无法满足人们的需求。
非金属织物蒙皮又叫脱硫圈带、非金属织物圈带等名称，主要有多层软质材料制造，具有耐温范围宽、耐高压、耐腐蚀能力强、阻燃性能好、吸音、隔震、柔韧性好等众多优点，尤其适用于桥类建筑装饰的选材。
因此结合蒙皮的特性提供一种耐腐蚀、阻燃性好的一种不可展蒙皮装饰板的制造工艺是很有前景的。
发明内容
发明目的：鉴于以上所述现有技术的缺点，本发明的目的在于提供一种耐腐蚀、阻燃性好的一种不可展蒙皮装饰板的制造工艺。
技术方案：为了实现以上目的，本发明所述的一种耐腐蚀、阻燃性好的一种不可展蒙皮装饰板的制造工艺，包括如下步骤：基材选取工序，选取如下不可展蒙皮装饰板的基材：面层为硅橡胶玻璃纤维织物布；第二层为夹丝玻璃纤维布；第三层为板体；第四层为石棉帘布；第五层聚乙烯薄膜；第六层为石棉毯；底层为不锈钢金属丝网，并进行性能检测，选取符合装饰板GB8624-2006 标准的基材；基材预加工工序，对所选取的基材进行预加工，使基材表面平整、密实；基板成型，将基材按上述选取顺序摆放，同时在各层中添加胶粘剂并送入冷压机中进行冷压定型，最后得到不可展蒙皮装饰板。
作为优选，所述板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成；
作为优选，所述石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：80-100份、石膏：80-100份、水泥：30-50份、珍珠岩粉：30-50份；
作为优选，所述珍珠岩粉可用木锯末屑代替；
作为优选，所述基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂；
作为优选，所述胶粘剂为PVC胶水；
作为优选，所述不锈钢金属丝网表面处理为电镀锌；
作为优选，所述基材预加工工序采用砂轮方法将板体砂磨平整；
作为优选，所述板体砂磨平整后还需进行底漆喷涂；
作为优选，所述板体砂磨平整后底气喷涂的油漆为环氧高光漆；
1、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成，使得板体具有较高的耐磨、耐热、耐寒、防火等良好的物理性能；
2、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：80-100份、石膏：80-100份、水泥：30-50份、珍珠岩粉：30-50份，使得板体制造的材料价格便宜，结构简单易生产；
3、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过珍珠岩粉可用木锯末屑代替，提高了废物利用率的同时也提升了装饰板的轻盈性能，具有实用性强的特点；
4、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂，使得各层基材紧密相连、不易分离；
5、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过胶粘剂为PVC胶水，具有使用简单、粘接强度高、密封性能好、耐寒热、耐介质性强以及取材方便等特点；
6、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过不锈钢金属丝网表面处理为电镀锌，使得金属丝具有极强的耐腐蚀性能，实用性强的特点；
7、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过基材预加工工序采用砂轮方法将板体砂磨平整，使得板体整体平整便于后续板材定型和合压；
8、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过板体砂磨平整后还需进行底漆喷涂，使得板体的防水性能进一步提高，实用性强的特点；
9、本发明中所述的一种不可展蒙皮装饰板的制造工艺，通过板体砂磨平整后底气喷涂的油漆为环氧高光漆，使得板材的耐磨性、耐腐蚀性以及耐冲击的性能优良；
本发明的有益效果为：本发明生产的装饰板通过板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成，使得板体具有较高的耐磨、耐热、耐寒、防火等良好的物理性能；进一步地，通过石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：80-100份、石膏：80-100份、水泥：30-50份、珍珠岩粉：30-50份，使得板体制造的材料价格便宜，结构简单易生产；进一步地，通过珍珠岩粉可用木锯末屑代替，提高了废物利用率的同时也提升了装饰板的轻盈性能，具有实用性强的特点；进一步地，通过基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂，使得各层基材紧密相连、不易分离；进一步地，通过胶粘剂为PVC胶水，具有使用简单、粘接强度高、密封性能好、耐寒热、耐介质性强以及取材方便等特点；进一步地，通过不锈钢金属丝网表面处理为电镀锌，使得金属丝具有极强的耐腐蚀性能，实用性强的特点；进一步地，通过基材预加工工序采用砂轮方法将板体砂磨平整，使得板体整体平整便于后续板材定型和合压；进一步地，通过板体砂磨平整后还需进行底漆喷涂，使得板体的防水性能进一步提高，实用性强的特点；进一步地，通过板体砂磨平整后底气喷涂的油漆为环氧高光漆，使得板材的耐磨性、耐腐蚀性以及耐冲击的性能优良。
具体实施方式
实施例1
为达到制造不可展蒙皮装饰板的目的，制造步骤包括：基材选取工序，选取如下不可展蒙皮装饰板的基材：面层为硅橡胶玻璃纤维织物布；第二层为夹丝玻璃纤维布；第三层为板体；第四层为石棉帘布；第五层聚乙烯薄膜；第六层为石棉毯；底层为不锈钢金属丝网，并进行性能检测，选取符合装饰板GB8624-2006 标准的基材；基材预加工工序，对所选取的基材进行表面处理，使基材表面平整、密实；基材定型，将基材按上述选取顺序摆放，送入冷压机中进行冷压定型，温度在-8℃，定型时间10min；合压：将定型的基材在高温120℃时合压，保温8min，快速降温20min内为常温进行合压，最后得到板材；放置：将板材在常温下放置28天，最终得到不可展蒙皮装饰板，所述板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成，所述石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：80份、石膏：80份、水泥：30份、珍珠岩粉：30份，所述珍珠岩粉可用木锯末屑代替，所述基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂，所述胶粘剂为PVC胶水，所述不锈钢金属丝网表面处理为电镀锌，所述基材预加工工序采用砂轮方法将板体砂磨平整，所述板体砂磨平整后还需进行底漆喷涂，所述板体砂磨平整后底气喷涂的油漆为环氧高光漆。
实施例2
为达到制造不可展蒙皮装饰板的目的，制造步骤包括：基材选取工序，选取如下不可展蒙皮装饰板的基材：面层为硅橡胶玻璃纤维织物布；第二层为夹丝玻璃纤维布；第三层为板体；第四层为石棉帘布；第五层聚乙烯薄膜；第六层为石棉毯；底层为不锈钢金属丝网，并进行性能检测，选取符合装饰板GB8624-2006 标准的基材；基材预加工工序，对所选取的基材进行表面处理，使基材表面平整、密实；基材定型，将基材按上述选取顺序摆放，送入冷压机中进行冷压定型，温度在-2℃，定型时间20min；合压：将定型的基材在高温140℃时合压，保温10min，快速降温30 min内为常温进行合压，最后得到板材；放置：将板材在常温下放置30 天，最终得到不可展蒙皮装饰板，所述板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成，所述石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：100份、石膏：100份、水泥：50份、珍珠岩粉：50份，所述珍珠岩粉可用木锯末屑代替，所述基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂，所述胶粘剂为PVC胶水，所述不锈钢金属丝网表面处理为电镀锌，所述基材预加工工序采用砂轮方法将板体砂磨平整，所述板体砂磨平整后还需进行底漆喷涂，所述板体砂磨平整后底气喷涂的油漆为环氧高光漆。
实施例3
为达到制造不可展蒙皮装饰板的目的，制造步骤包括：基材选取工序，选取如下不可展蒙皮装饰板的基材：面层为硅橡胶玻璃纤维织物布；第二层为夹丝玻璃纤维布；第三层为板体；第四层为石棉帘布；第五层聚乙烯薄膜；第六层为石棉毯；底层为不锈钢金属丝网，并进行性能检测，选取符合装饰板GB8624-2006 标准的基材；基材预加工工序，对所选取的基材进行表面处理，使基材表面平整、密实；基材定型，将基材按上述选取顺序摆放，送入冷压机中进行冷压定型，温度在-5℃，定型时间15min；合压：将定型的基材在高温130℃时合压，保温9min，快速降温25 min内为常温进行合压，最后得到板材；放置：将板材在常温下放置29 天，最终得到不可展蒙皮装饰板，所述板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成，所述石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：90份、石膏：90份、水泥：40份、珍珠岩粉：40份，所述珍珠岩粉可用木锯末屑代替，所述基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂，所述胶粘剂为PVC胶水，所述不锈钢金属丝网表面处理为电镀锌，所述基材预加工工序采用砂轮方法将板体砂磨平整，所述板体砂磨平整后还需进行底漆喷涂，所述板体砂磨平整后底气喷涂的油漆为环氧高光漆。
对实施例1-3的装饰板进行检测，结果表明不可展蒙皮装饰板在制造后可用于低温-70℃到高温230℃之间，具有耐臭氧、氧、光及气候老化等特点，耐人工加速气候老化性试验值达到8000小时以上，燃烧性能达到GB8624A1级，正常的使用寿命可达30年之久。本发明生产的装饰板具有耐高温、耐腐蚀、耐候、防水、体轻、吸声、隔振以及柔韧性好等优点，具有极高的推广价值。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干改进，这些改进也应视为本发明的保护范围。

Claims (10)

1.一种不可展蒙皮装饰板的制造工艺，其特征在于，包括：
（1）基材选取工序，选取如下不可展蒙皮装饰板的基材：
面层为硅橡胶玻璃纤维织物布；
第二层为夹丝玻璃纤维布；
第三层为板体；
第四层为石棉帘布；
第五层聚乙烯薄膜；
第六层为石棉毯；
底层为不锈钢金属丝网，
并进行性能检测，选取符合装饰板GB8624-2006 标准的基材；
（2）基材预加工工序，对所选取的基材进行表面处理，使基材表面平整、密实；
（3）基材定型，将基材按上述选取顺序摆放，送入冷压机中进行冷压定型，温度在-8℃至-2℃，定型时间10-20min；
（4）合压：将定型的基材在高温120-140℃时合压，保温8-10min，快速降温20-30 min内为常温进行合压，最后得到板材；
（5）放置：将板材在常温下放置28-30 天，最终得到不可展蒙皮装饰板。
2.根据权利要求1所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述板体由石灰、石膏、水泥和珍珠岩粉经混料、搅拌制膏、碾压成型和干燥工序制成。
3.根据权利要求2所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述石灰、石膏、水泥和珍珠岩粉的重量份配料为石灰：80-100份、石膏：80-100份、水泥：30-50份、珍珠岩粉：30-50份。
4.根据权利要求2或3所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述珍珠岩粉可用木锯末屑代替。
5.根据权利要求1所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述基材定型步骤中按选取顺序摆放基材的同时在各层中添加胶粘剂。
6.根据权利要求5所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述胶粘剂为PVC胶水。
7.根据权利要求1所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述不锈钢金属丝网表面处理为电镀锌。
8.根据权利要求1所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述基材预加工工序采用砂轮方法将板体砂磨平整。
9.根据权利要求8所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述板体砂磨平整后还需进行底漆喷涂。
10.根据权利要求9所述的一种不可展蒙皮装饰板的制造工艺，其特征在于，所述板体砂磨平整后底漆 喷涂的油漆为环氧高光漆。
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1127600A (en) * 1965-12-29 1968-09-18 Canadian Ind Improvements in and relating to laminated boards
CN101191371A (zh) * 2007-12-07 2008-06-04 厦门高特高新材料有限公司 复合型酚醛建筑节能保温板及其制造方法和应用

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1127600A (en) * 1965-12-29 1968-09-18 Canadian Ind Improvements in and relating to laminated boards
CN101191371A (zh) * 2007-12-07 2008-06-04 厦门高特高新材料有限公司 复合型酚醛建筑节能保温板及其制造方法和应用

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