CN106624215B - Full-automatic tooth turning machine - Google Patents

Full-automatic tooth turning machine Download PDF

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Publication number
CN106624215B
CN106624215B CN201611247177.7A CN201611247177A CN106624215B CN 106624215 B CN106624215 B CN 106624215B CN 201611247177 A CN201611247177 A CN 201611247177A CN 106624215 B CN106624215 B CN 106624215B
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automatic
cylinder
plate
clamping device
block
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CN106624215A (en
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赖仁方
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Dongguan Fangrong Metallurgical Equipment Co Ltd
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Fong Seiki Kogyo Co ltd Dongguan City
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G11/00Feeding or discharging mechanisms combined with, or arranged in, or specially adapted for use in connection with, thread-cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G3/00Arrangements or accessories for enabling machine tools not specially designed only for thread cutting to be used for this purpose, e.g. arrangements for reversing the working spindle

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

The invention relates to the technical field of threading machines, in particular to a full-automatic threading machine which comprises a lathe, a pneumatic chuck, a limiting device, a movable pipe clamping device driving mechanism, a movable pipe clamping device, a threading tool apron, a threading tool feeding part, a nut opening and closing part, an automatic feeding mechanism, an automatic discharging mechanism, an automatic feeding mechanism, an automatic material pushing mechanism and a hopper.

Description

全自动车牙机Automatic turning machine

技术领域technical field

本发明涉及车牙机技术领域,尤其涉及全自动车牙机。The invention relates to the technical field of turning machines, in particular to a fully automatic turning machine.

背景技术Background technique

现在机械中很多零件都是采用螺纹连接,需要在对应的零件上做出内螺纹和外螺纹,对内螺纹和外螺纹的制作一般称为车牙,特别是对于内螺纹的制作。现有技术中的车牙机械设备,绝大多数为人工人手操作的传统设备,这些设备会存在一些共同的缺点,如需要大批量生产时,由人工逐一操作加工,费时费力更多,增加生产成本,生产效率过低导致产品不能按时完成;车牙设备工作转速恒定,不能进行调整,导致加工不同材质和不同型号的产品时不能达到要求,加工精度不高,产品及格率低。Nowadays, many parts in machinery are connected by threads, and internal threads and external threads need to be made on the corresponding parts. The production of internal threads and external threads is generally called turning, especially for the production of internal threads. Most of the turning machines in the prior art are traditional equipment operated by manual workers. These equipments have some common shortcomings. For example, when mass production is required, they are manually operated and processed one by one, which takes more time and effort and increases production. The cost and production efficiency are too low, so that the product cannot be completed on time; the working speed of the turning equipment is constant and cannot be adjusted, resulting in the failure to meet the requirements when processing different materials and different types of products, the processing accuracy is not high, and the product pass rate is low.

为此,申请号为CN201220642289.3,名称为“自动螺纹车牙机”的中国发明专利,包括连接底座及固定在连接底座侧边的车牙机,在连接底座前端设有回转式上料装置,上料装置内侧紧连接有用传送带传动的送料装置,在连接底座后端设有定料装置和能横向移动的夹管移动装置,所述夹管移动装置设在车牙机正对面,定料装置则固定在车牙机与夹管移动装置之间,定料装置和夹管移动装置共同配合车牙机工作,并在车牙机与夹管移动装置之间的正下方位置紧连接有收料装置。For this reason, the application number is CN201220642289.3, and the Chinese invention patent named "automatic thread turning machine" includes a connecting base and a turning machine fixed on the side of the connecting base, and a rotary feeding device is provided at the front end of the connecting base , the inner side of the feeding device is tightly connected to the feeding device driven by the conveyor belt, and the rear end of the connection base is provided with a material fixing device and a pinch moving device that can move laterally. The device is fixed between the turning machine and the clamping tube moving device. The material setting device and the clamping tube moving device work together with the turning machine, and are tightly connected with a receiving device at the position directly below the turning machine and the clamping tube moving device. feeding device.

然而,上述自动螺纹车牙机,上料装置出料时管材容易交叉,送料装置无法每次只送出一根管材,导致无法实现精确地自动化送料;而且现有的气动夹头主要是通过主轴来回运动,收紧夹头夹紧料管,容易拉伤零件的表面,而且长度方向位置定位不准,影响加工精度;且上述车牙机仅仅能够实现固定长度料管的螺纹,不能实现车牙、倒角和去毛刺,功能相对单一。However, in the above-mentioned automatic thread turning machine, the pipes are easy to cross when the feeding device is discharging, and the feeding device cannot only send out one pipe at a time, resulting in the inability to realize accurate automatic feeding; moreover, the existing pneumatic chuck mainly uses the main shaft to Movement, tighten the chuck to clamp the material tube, it is easy to scratch the surface of the part, and the position in the length direction is not accurate, which affects the processing accuracy; and the above-mentioned turning machine can only realize the thread of the fixed-length material tube, and cannot realize the turning, Chamfering and deburring, the function is relatively single.

因此,急需提供全自动车牙机,以解决现有技术的不足。Therefore, be badly in need of providing full-automatic turning machine, to solve the deficiencies in the prior art.

发明内容Contents of the invention

本发明的目的是提供全自动车牙机,实现了自动上料、自动送料、自动推料、自动车牙、倒角、去毛刺,自动下料,自动化程度高,可以适用于不同尺寸的料管加工,应用范围广,加工精度高。The purpose of the present invention is to provide a fully automatic turning machine, which realizes automatic feeding, automatic feeding, automatic pushing, automatic turning, chamfering, deburring, automatic cutting, high degree of automation, and can be applied to materials of different sizes. Tube processing, wide application range, high processing precision.

为实现上述目的,本发明采用如下的技术方案:To achieve the above object, the present invention adopts the following technical solutions:

全自动车牙机,包括车床、气动夹头、限位装置、活动夹管装置驱动机构、活动夹管装置、车牙刀座、车牙进给部、螺母开合部、自动上料机构、自动下料机构、自动送料机构、自动推料机构和料斗,所述自动送料机构和所述自动推料机构设于所述车床和所述自动上料机构之间,所述料斗设于所述自动上料机构一侧,所述气动夹头安装在所述车床的机头上,所述车床上设有轨道,所述活动夹管装置驱动机构、所述活动夹管装置、所述限位装置、所述车牙座和所述车牙进给部安装在所述轨道上,所述活动夹管装置驱动机构驱动所述活动夹管装置横向移动,所述螺母开合部安装在所述车床的一侧,所述车牙座和所述车牙进给部设于所述活动夹管装置一侧,所述自动下料机构位于所述自动推料机构下方。Fully automatic turning machine, including lathe, pneumatic chuck, limit device, movable clamping device driving mechanism, movable clamping device, turning tool holder, turning feeding part, nut opening and closing part, automatic feeding mechanism, An automatic feeding mechanism, an automatic feeding mechanism, an automatic pushing mechanism and a hopper, the automatic feeding mechanism and the automatic pushing mechanism are arranged between the lathe and the automatic feeding mechanism, and the hopper is arranged on the On one side of the automatic feeding mechanism, the pneumatic chuck is installed on the head of the lathe, the lathe is provided with a track, the driving mechanism of the movable clamping device, the movable clamping device, the limit The device, the turning tool base and the turning tool feeding part are installed on the track, the driving mechanism of the movable clamping device drives the movable clamping device to move laterally, and the nut opening and closing part is installed on the On one side of the lathe, the turning tool holder and the turning tool feeding part are arranged on one side of the movable clamping device, and the automatic unloading mechanism is located below the automatic pushing mechanism.

较优地,所述气动夹头包括夹头盘、前轴承、后轴承、前夹头本体、后夹头本体、滑套和筒夹,所述筒夹固定在所述夹头盘内,所述前夹头本体和所述后夹头本体套设于所述夹头盘上,所述前夹头本体与所述后夹头本体通过固定件连接,所述后夹头本体与所述夹头盘之间设有所述后轴承,所述前夹头本体内侧设有活塞,所述活塞内侧设有前轴承,所述前轴承与所述夹头盘之间设有所述滑套,所述活塞的前端设有溢流环,所述溢流环伸入所述滑套外侧的环形凹槽内,所述滑套与所述筒夹的接触部为锥面配合,所述前夹头本体上设有第一进气孔,所述后夹头本体上设有第二进气孔。Preferably, the pneumatic chuck includes a chuck disc, a front bearing, a rear bearing, a front chuck body, a rear chuck body, a sliding sleeve and a collet, and the collet is fixed in the chuck disc, so that The front chuck body and the rear chuck body are sheathed on the chuck disc, the front chuck body and the rear chuck body are connected by a fixing piece, the rear chuck body and the chuck The rear bearing is provided between the head discs, the piston is provided inside the front chuck body, the front bearing is provided inside the piston, and the sliding sleeve is provided between the front bearing and the chuck disc, The front end of the piston is provided with an overflow ring, and the overflow ring extends into the annular groove on the outside of the sliding sleeve. The head body is provided with a first air intake hole, and the rear chuck body is provided with a second air intake hole.

较优地,所述限位装置包括安装架以及固定在所述安装架顶面上的固定座,所述安装架设于所述轨道上,所述固定座上设有推料气缸,所述推料气缸的连杆上设有推料板和气缸板。Preferably, the limiting device includes a mounting frame and a fixing seat fixed on the top surface of the mounting frame, the mounting frame is set on the track, and a pushing cylinder is arranged on the fixing seat, and the pushing A pusher plate and a cylinder plate are arranged on the connecting rod of the material cylinder.

较优地,所述活动夹管装置驱动机构包括第一连接滑块、横移气缸和安装座,所述横移气缸固定在所述安装座上,所述第一连接滑块固定在所述横移气缸上,所述活动夹管装置包括第二连接滑块、第一侧板、第二侧板、第一固定夹块、第二固定夹块和活动夹块,所述第一侧板和所述第二侧板相对夹持固定设置在所述第二连接滑块上并形成一个安装空腔,所述活动夹块连接活动气缸,所述活动夹块枢接于所述安装空腔内,所述第一固定夹块和所述第二固定夹块固定安装在所述安装空腔内,所述第一固定夹块、所述第二固定夹块和所述活动夹块的顶面上均设有滑轮,所述滑轮呈三角形分布,所述第二连接滑块与所述第一连接滑块固定连接,所述第二连接滑块与所述第一连接滑块设于所述轨道上,所述第一固定夹块和所述第二固定夹块上设有微调旋钮。Preferably, the driving mechanism of the movable pinching device includes a first connecting slider, a traverse cylinder and a mounting base, the traverse cylinder is fixed on the mounting base, and the first connecting slider is fixed on the On the traverse cylinder, the movable clamping device includes a second connecting slider, a first side plate, a second side plate, a first fixed clamp block, a second fixed clamp block and a movable clamp block, and the first side plate It is clamped and fixed on the second connecting slider relative to the second side plate and forms a mounting cavity, the movable clamping block is connected to the movable cylinder, and the movable clamping block is pivotally connected to the mounting cavity Inside, the first fixed clamp block and the second fixed clamp block are fixedly installed in the installation cavity, and the tops of the first fixed clamp block, the second fixed clamp block and the movable clamp block There are pulleys on the surface, the pulleys are distributed in a triangle, the second connecting slider is fixedly connected with the first connecting slider, and the second connecting slider and the first connecting slider are arranged on the On the above-mentioned track, fine-tuning knobs are provided on the first fixed clamp block and the second fixed clamp block.

较优地,所述自动上料机构包括机架、上料电机、传动带和上料板,所述上料电机驱动所述传送带,所述上料板安装在所述传送带上,所述传送带竖向倾斜设置。Preferably, the automatic feeding mechanism includes a frame, a feeding motor, a transmission belt and a feeding plate, the feeding motor drives the conveyor belt, the feeding plate is installed on the conveyor belt, and the conveyor belt is vertically Tilt setting.

较优地,所述自动送料机构包括所述设于自动上料机构前侧的接料导向板和同步带,所述同步带和所述接料导向板安装在机架的顶面的上料架上,所述同步带由同步电机驱动,所述同步带安装在所述接料导向板下方。Preferably, the automatic feeding mechanism includes the material receiving guide plate and the timing belt arranged on the front side of the automatic feeding mechanism, and the timing belt and the material receiving guide plate are installed on the top surface of the frame. On the rack, the synchronous belt is driven by a synchronous motor, and the synchronous belt is installed below the material receiving guide plate.

较优地,所述自动推料机构包括第一机架滑动块、第一滑块压板、第一滑座、第二机架滑动块、第二滑块压板和第二滑座,所述第一滑座安装在所述第一机架滑动块上,所述第二滑座安装在所述第二机架滑动块上,所述第一滑座的前端设有第一台阶,所述第二滑座的前端设有第二台阶,所述第一台阶的上方设有枢接的第一限位块,所述第二台阶的上方设有枢接的第二限位块,所述所述第一滑座连接第一连杆、所述第一连杆枢接第二连杆,所述第二滑座连接第三连杆、所述第三连杆枢接第四连杆,所述第二连杆和所述第四连杆的一端固定在链轮轴上,所述链轮轴固定在机架上,所述链轮轴由电机驱动。Preferably, the automatic pushing mechanism includes a first frame sliding block, a first sliding block pressing plate, a first sliding seat, a second frame sliding block, a second sliding block pressing plate and a second sliding seat, the first A sliding seat is installed on the sliding block of the first frame, the second sliding seat is installed on the sliding block of the second frame, the front end of the first sliding seat is provided with a first step, and the first The front end of the two sliding seats is provided with a second step, the top of the first step is provided with a pivotally connected first limit block, and the top of the second step is provided with a pivotally connected second limit block. The first sliding seat is connected to the first connecting rod, the first connecting rod is pivotally connected to the second connecting rod, the second sliding seat is connected to the third connecting rod, and the third connecting rod is pivotally connected to the fourth connecting rod. One end of the second connecting rod and the fourth connecting rod is fixed on the sprocket shaft, the sprocket shaft is fixed on the frame, and the sprocket shaft is driven by a motor.

较优地,所述料斗包括放置料管的料槽,所述料槽的底板倾斜设置,所述料槽的前端设有出料挡板,所述料槽的底板与所述自动上料机构相接。Preferably, the hopper includes a material trough for placing material pipes, the bottom plate of the material trough is inclined, the front end of the material trough is provided with a discharge baffle, the bottom plate of the material trough and the automatic feeding mechanism connect.

较优地,所述车牙刀座包括底板、下溜板、倒角刀架底板、拖板、第一气缸和第二气缸,所述车牙进给部包括支撑板和后气缸,所述支撑板固定在所述底板后侧,所述后气缸安装在所述支撑板和所述底板上,所述下溜板设于所述底板上,所述拖板设于所述下溜板上,所述拖板上设有刀架,所述下溜板由所述第一气缸驱动,所述拖板由所述第二气缸驱动。Preferably, the turning tool holder includes a bottom plate, a lower slide plate, a chamfering tool holder bottom plate, a carriage, a first cylinder and a second cylinder, the turning feed part includes a support plate and a rear cylinder, the The support plate is fixed on the rear side of the base plate, the rear cylinder is installed on the support plate and the base plate, the lower slide plate is set on the base plate, and the drag plate is set on the lower slide plate , the carriage is provided with a tool holder, the lower slide is driven by the first cylinder, and the carriage is driven by the second cylinder.

较优地,所述自动下料机构包括接料导板和接料槽。Preferably, the automatic unloading mechanism includes a material receiving guide plate and a material receiving chute.

与现有技术相比,本发明的全自动车牙机有以下有益效果:Compared with the prior art, the automatic turning machine of the present invention has the following beneficial effects:

1、实现了自动上料、自动送料、自动推料、自动车牙、倒角、倒平面、去毛刺,自动下料,自动化程度高,可以适用于不同尺寸的料管加工,应用范围广,公差介于0.05-0.1mm,加工精度高。1. It realizes automatic loading, automatic feeding, automatic pushing, automatic turning, chamfering, flattening, deburring, automatic unloading, high degree of automation, and can be applied to the processing of different sizes of material tubes, with a wide range of applications. The tolerance is between 0.05-0.1mm, and the machining accuracy is high.

附图说明Description of drawings

图1是本发明的全自动车牙机的立体图。Fig. 1 is the perspective view of the automatic turning machine of the present invention.

图2是本发明的气动夹头的剖视图。Fig. 2 is a cross-sectional view of the pneumatic chuck of the present invention.

图3是本发明的限位装置的结构示意图。Fig. 3 is a structural schematic diagram of the limiting device of the present invention.

图4是本发明的活动夹管装置的结构示意图。Fig. 4 is a schematic structural view of the movable clamping device of the present invention.

图5本发明的全自动车牙机的结构示意图。Fig. 5 is a schematic structural view of the fully automatic turning machine of the present invention.

图6发明的全自动车牙机的另一结构示意图。Fig. 6 is another structural schematic diagram of the fully automatic turning machine of the invention.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步的说明,这是本发明的较佳实施例。The present invention will be further described below in conjunction with the examples, which are preferred embodiments of the present invention.

实施例1Example 1

如图1所示,全自动车牙机,包括车床1、气动夹头2、限位装置3、活动夹管装置驱动机构4、活动夹管装置5、车牙刀座6、车牙进给部7、螺母开合部9、自动上料机构8、自动下料机构10、自动送料机构11、自动推料机构12和料斗13,所述自动送料机构11和所述自动推料机构12设于所述车床1和所述自动上料机构8之间,所述料斗13设于所述自动上料机构8一侧,所述气动夹头2安装在所述车床1的机头9上,所述车床1上设有轨道111,所述活动夹管装置驱动机构4、所述活动夹管装置5、所述限位装置3、所述车牙座6和所述车牙进给部7安装在所述轨道111上,所述活动夹管装置驱动机构4驱动所述活动夹管装置5横向移动,所述螺母开合部8安装在所述车床1的一侧,所述车牙座6和所述车牙进给部7设于所述活动夹管装置5一侧,所述自动下料机构10位于所述自动推料机构12下方。螺母开合部9松开或抱持螺杆,使车牙或倒角工作进行,通过螺母开合部9来控制车牙或者倒角动作。As shown in Figure 1, the fully automatic turning machine includes a lathe 1, a pneumatic chuck 2, a limit device 3, a driving mechanism for a movable clamping device 4, a movable clamping device 5, a turning tool holder 6, and a turning feed Part 7, nut opening and closing part 9, automatic feeding mechanism 8, automatic unloading mechanism 10, automatic feeding mechanism 11, automatic pushing mechanism 12 and hopper 13, described automatic feeding mechanism 11 and described automatic pushing mechanism 12 are set Between the lathe 1 and the automatic feeding mechanism 8, the hopper 13 is arranged on one side of the automatic feeding mechanism 8, the pneumatic chuck 2 is installed on the head 9 of the lathe 1, The lathe 1 is provided with a rail 111, the movable clamping device driving mechanism 4, the movable clamping device 5, the limiting device 3, the turning tool holder 6 and the turning tool feeding part 7 Installed on the track 111, the movable clamping device driving mechanism 4 drives the movable clamping device 5 to move laterally, the nut opening and closing part 8 is installed on one side of the lathe 1, and the turning bracket 6 and the turning thread feeding part 7 are arranged on one side of the movable clamping device 5, and the automatic unloading mechanism 10 is located below the automatic pushing mechanism 12. The nut opening and closing part 9 loosens or holds the screw rod to make the turning or chamfering work, and the turning or chamfering action is controlled by the nut opening and closing part 9 .

请参照附图2,所述气动夹头2包括夹头盘21、前轴承22、后轴承23、前夹头本体24、后夹头本体25、滑套26和筒夹27,所述筒夹27固定在所述夹头盘21内,所述前夹头本体24和所述后夹头本体25套设于所述夹头盘21上,所述前夹头本体24与所述后夹头本体25通过固定件连接,所述后夹头本体25与所述夹头盘21之间设有所述后轴承23,所述前夹头本体24内侧设有活塞28,所述活塞28内侧设有前轴承22,所述前轴承23与所述夹头盘21之间设有所述滑套26,所述活塞28的前端设有溢流环29,所述溢流环29伸入所述滑套26外侧的环形凹槽261内,所述滑套26与所述筒夹27的接触部为锥面配合,所述前夹头本体24上设有第一进气孔241,所述后夹头本体25上设有第二进气孔251。Please refer to accompanying drawing 2, described pneumatic chuck 2 comprises chuck disc 21, front bearing 22, rear bearing 23, front chuck body 24, rear chuck body 25, sliding sleeve 26 and collet 27, described collet 27 is fixed in the chuck disc 21, the front chuck body 24 and the rear chuck body 25 are sleeved on the chuck disc 21, the front chuck body 24 and the rear chuck body The main body 25 is connected by a fixing piece, the rear bearing 23 is arranged between the rear chuck body 25 and the chuck disc 21, a piston 28 is arranged inside the front chuck body 24, and a piston 28 is arranged inside the piston 28. There is a front bearing 22, the sliding sleeve 26 is arranged between the front bearing 23 and the chuck plate 21, and the front end of the piston 28 is provided with an overflow ring 29, and the overflow ring 29 extends into the In the annular groove 261 on the outside of the sliding sleeve 26, the contact portion between the sliding sleeve 26 and the collet 27 is a tapered surface fit, the front chuck body 24 is provided with a first air inlet 241, and the rear The chuck body 25 is provided with a second air inlet 251 .

气动夹头2由前夹头本体24和后夹头本体25接入压缩气体,驱动活塞28往复运动,活塞282驱动溢流环29,溢流环29伸入滑套26外侧的环形凹槽261内,进而驱动滑套26往复运动,滑套26与所述筒夹27的接触部为锥面配合,滑套26使得筒夹27松开和夹紧,夹紧时与副爪配合,夹持圆形物体,不会划伤料管,轴向不会移动,保证了定位精度,广泛用于车床加工装夹料管。The pneumatic chuck 2 receives compressed gas from the front chuck body 24 and the rear chuck body 25 to drive the piston 28 to reciprocate, the piston 282 drives the overflow ring 29, and the overflow ring 29 extends into the annular groove 261 outside the sliding sleeve 26 Then drive the sliding sleeve 26 to reciprocate, the contact part of the sliding sleeve 26 and the collet 27 is a tapered surface fit, the sliding sleeve 26 makes the collet 27 loosen and clamp, and cooperate with the auxiliary jaw when clamping, clamping Round objects will not scratch the material tube, and will not move in the axial direction, ensuring positioning accuracy, and are widely used in lathe processing and clamping material tubes.

请参照附图3,所述限位装置3包括安装架31以及固定在所述安装架31顶面上的固定座32,所述安装架31设于所述轨道111上,所述固定座32上设有推料气缸34,所述推料气缸34的连杆上设有推料板35和气缸板33。待加工料管由自动推料机构12推送到活动夹管装置5上,被活动夹管装置夹持住,同时,推料气缸34带动气缸板36,使得推料板35和气缸板33之间形成夹持部,对料管进行辅助限位作用,同时起到导向作用,使料管精准地送到气动夹头2内夹紧,料管加工完后,气动夹头2和活动夹管装置5松开,推料气缸34驱动推料板35将料管推到自动下料机构10上,实现自动下料。Please refer to accompanying drawing 3, described limiting device 3 comprises mounting frame 31 and the fixing seat 32 that is fixed on described mounting frame 31 top surface, and described mounting frame 31 is arranged on described track 111, and described fixing seat 32 A pusher cylinder 34 is arranged on the top, and a pusher plate 35 and a cylinder plate 33 are arranged on the connecting rod of the pusher cylinder 34 . The material tube to be processed is pushed onto the movable clamping device 5 by the automatic pushing mechanism 12, and is clamped by the movable clamping device. At the same time, the pushing cylinder 34 drives the cylinder plate 36, so that the gap between the pushing plate 35 and the cylinder plate 33 The clamping part is formed, which serves as an auxiliary limit function for the material tube, and at the same time plays a guiding role, so that the material tube can be accurately sent to the pneumatic chuck 2 for clamping. After the material tube is processed, the pneumatic chuck 2 and the movable clamping device 5. Unclamp, and the material pushing cylinder 34 drives the material pushing plate 35 to push the material tube onto the automatic unloading mechanism 10 to realize automatic unloading.

请参照附图1和4所示,所述活动夹管装置驱动机构4包括第一连接滑块41、横移气缸42和安装座43,所述横移气缸42固定在所述安装座43上,所述第一连接滑块41固定在所述横移气缸42上,所述活动夹管装置5包括第二连接滑块51、第一侧板52、第二侧板53、第一固定夹块54、第二固定夹块55和活动夹块56,所述第一侧板52和所述第二侧板53相对夹持固定设置在所述第二连接滑块51上并形成一个安装空腔58,所述活动夹块56连接活动气缸57,所述活动夹块56枢接于所述安装空腔58内,所述第一固定夹块54和所述第二固定夹块55固定安装在所述安装空腔58内,所述第一固定夹块54、所述第二固定夹块55和所述活动夹块56的顶面上均设有滑轮59,所述滑轮59呈三角形分布,所述第二连接滑块51与所述第一连接滑块41固定连接,所述第二连接滑块51与所述第一连接滑块41设于所述轨道111上,所述第一固定夹块54和所述第二固定夹块55上设有微调旋钮。Please refer to accompanying drawings 1 and 4, the driving mechanism 4 of the movable pinching device includes a first connecting slider 41, a traverse cylinder 42 and a mounting seat 43, and the traverse cylinder 42 is fixed on the mounting seat 43 , the first connecting slider 41 is fixed on the traverse cylinder 42, and the movable clamping device 5 includes a second connecting slider 51, a first side plate 52, a second side plate 53, a first fixing clip block 54, the second fixed clamping block 55 and the movable clamping block 56, the first side plate 52 and the second side plate 53 are clamped and fixedly arranged on the second connecting slider 51 and form an installation space Cavity 58, the movable clamp block 56 is connected to the movable cylinder 57, the movable clamp block 56 is pivotally connected in the installation cavity 58, the first fixed clamp block 54 and the second fixed clamp block 55 are fixedly installed In the installation cavity 58, pulleys 59 are arranged on the top surfaces of the first fixed clamp block 54, the second fixed clamp block 55 and the movable clamp block 56, and the pulleys 59 are distributed in a triangular shape. , the second connecting slider 51 is fixedly connected with the first connecting slider 41, the second connecting slider 51 and the first connecting slider 41 are arranged on the track 111, the first Fine-tuning knobs are provided on the fixing clip 54 and the second fixing clip 55 .

当料管被活动夹管装置5夹紧后,横移气缸42驱动所述第二连接滑块51与所述第一连接滑块41向气动夹头2方向移动,将料管送到气动夹头2内;当料管加工完成后,气动夹头2松开,横移气缸42驱动所述第二连接滑块51与所述第一连接滑块41复位,料管松开,然后自动下料;其中,活动夹管装置5用于夹持料管,当料管推到活动夹管装置5上时,活动气缸57驱动所述活动夹块56向内旋转,将料管夹紧,所述第一固定夹块54和所述第二固定夹块55上设有微调旋钮,微调旋钮可根据管材的大小调节适应,保证管材大小通用。After the material tube is clamped by the movable clamping device 5, the traverse cylinder 42 drives the second connecting slider 51 and the first connecting slider 41 to move in the direction of the pneumatic chuck 2, and sends the material tube to the pneumatic clamp Inside the head 2; when the processing of the material tube is completed, the pneumatic chuck 2 is released, and the traverse cylinder 42 drives the second connecting slider 51 and the first connecting slider 41 to reset, the material tube is released, and then automatically lowers Material; Wherein, movable pinch device 5 is used for clamping material tube, and when material tube is pushed on movable pinch device 5, movable cylinder 57 drives described movable clamp block 56 to rotate inwardly, and material tube is clamped, and thus The first fixing clip 54 and the second fixing clip 55 are provided with a fine-tuning knob, which can be adjusted according to the size of the pipe material to ensure that the size of the pipe material is universal.

请参照附图1、5和6所示,,所述自动上料机构8包括机架81、上料电机82、传动带83和上料板84,所述上料电机82驱动所述传送带83,所述上料板84安装在所述传送带83上,所述传送带83竖向倾斜设置。每块上料板84上放一个料管,通过循环向上传送,当料管运动到另一侧时,料管从上料板84中倾斜滚出。Please refer to the accompanying drawings 1, 5 and 6, the automatic feeding mechanism 8 includes a frame 81, a feeding motor 82, a transmission belt 83 and a feeding plate 84, and the feeding motor 82 drives the conveyor belt 83, The feeding plate 84 is installed on the conveyor belt 83, and the conveyor belt 83 is vertically inclined. Put a feed pipe on every feeding board 84, convey upwards by circulation, when feeding pipe moves to the other side, feed pipe tilts and rolls out from feeding board 84.

较优地,所述自动送料机构11包括所述设于自动上料机构8前侧的接料导向板112和同步带,所述同步带和所述接料导向板112安装在机架81的顶面的上料架114上,所述同步带由同步电机113驱动,所述同步带安装在所述接料导向板112下方。料管从上料板84中滚落到接料导向板112上,然后通过同步带113向前传送,当运动到端部时,落在自动推料机构12的第一滑座123和第二滑座126上。Preferably, the automatic feeding mechanism 11 includes the material receiving guide plate 112 and the timing belt arranged on the front side of the automatic feeding mechanism 8, and the timing belt and the material receiving guide plate 112 are installed on the frame 81. On the feeding rack 114 on the top surface, the synchronous belt is driven by a synchronous motor 113 , and the synchronous belt is installed below the material receiving guide plate 112 . The material tube rolls down from the feeding plate 84 onto the material receiving guide plate 112, and then is conveyed forward by the synchronous belt 113, and when it moves to the end, it falls on the first sliding seat 123 and the second sliding seat 123 of the automatic material pushing mechanism 12. On the sliding seat 126.

较优地,所述自动推料机构12包括第一机架滑动块121、第一滑块压板122、第一滑座123、第二机架滑动块124、第二滑块压板125和第二滑座126,所述第一滑座123安装在所述第一机架滑动块121上,所述第二滑座126安装在所述第二机架滑动块124上,所述第一滑座123的前端设有第一台阶1231,所述第二滑座126的前端设有第二台阶1261,所述第一台阶1231的上方设有枢接的第一限位块127,所述第二台阶1261的上方设有枢接的第二限位块128,所述第一滑座123连接第一连杆1232、所述第一连杆1232枢接第二连杆1233,所述第二滑座126连接第三连杆1262、所述第三连杆1262枢接第四连杆1263,所述第二连杆1233和所述第四连杆1263的一端固定在链轮轴129上,所述链轮轴129固定在机架81上,所述链轮轴129由电机1291驱动。Preferably, the automatic pushing mechanism 12 includes a first frame sliding block 121, a first sliding block pressing plate 122, a first sliding seat 123, a second frame sliding block 124, a second sliding block pressing plate 125 and a second Sliding seat 126, described first sliding seat 123 is installed on the described first frame sliding block 121, and described second sliding seat 126 is installed on the described second frame sliding block 124, and described first sliding seat The front end of 123 is provided with a first step 1231, and the front end of the second sliding seat 126 is provided with a second step 1261, and above the first step 1231 is provided a pivotally connected first stop block 127, and the second Above the step 1261 there is a pivotally connected second limiting block 128, the first sliding seat 123 is connected to the first connecting rod 1232, the first connecting rod 1232 is pivotally connected to the second connecting rod 1233, and the second sliding seat 123 is connected to the second connecting rod 1233. The seat 126 is connected to the third connecting rod 1262, and the third connecting rod 1262 is pivotally connected to the fourth connecting rod 1263. One end of the second connecting rod 1233 and the fourth connecting rod 1263 are fixed on the sprocket shaft 129. The sprocket shaft 129 is fixed on the frame 81 , and the sprocket shaft 129 is driven by a motor 1291 .

当料管落在第一台阶1231和第二台阶1261后,电机1291驱动链轮轴129转动,进而驱动所述第一连杆1232枢接第二连杆1233,所述第三连杆1262枢接第四连杆1263摆动,进一步驱动第一滑座123和第二滑座126向活动夹管装置5方向运动,将料管输送到活动夹管装置5内,第一限位块127,第二限位块128,仅仅起到限位料管的作用,通过上述结构,可以保证每次精准地输送一个料管,不会发生错位或者交叉,影响料管自动送料的进行。When the barrel falls on the first step 1231 and the second step 1261, the motor 1291 drives the sprocket shaft 129 to rotate, and then drives the first connecting rod 1232 to pivot to the second connecting rod 1233, and the third connecting rod 1262 to pivot The fourth connecting rod 1263 swings, and further drives the first sliding seat 123 and the second sliding seat 126 to move toward the movable clamping device 5, and the material tube is delivered to the movable clamping device 5, the first stopper 127, the second The limit block 128 only acts as a limiter for the material tube. Through the above-mentioned structure, it can ensure that one material tube is accurately conveyed each time, and there will be no misalignment or crossing, which will affect the automatic feeding of the material tube.

较优地,所述料斗13包括放置料管的料槽131,所述料槽131的底板132倾斜设置,所述料槽131的前端设有出料挡板133,所述料槽131的底板132与所述自动上料机构11相接。料管从出料挡板133的下方一根一根输送到上料板84上,完全实现自动化。Preferably, the hopper 13 includes a material trough 131 for placing material pipes, the bottom plate 132 of the material trough 131 is inclined, the front end of the material chute 131 is provided with a discharge baffle 133, and the bottom plate of the material chute 131 132 is connected with the automatic feeding mechanism 11. The material pipes are conveyed to the feeding plate 84 one by one from the bottom of the discharge baffle plate 133, fully automatic.

较优地,所述车牙刀座6包括底板61、下溜板62、倒角刀架底板63、拖板64、第一气缸65和第二气缸66,所述车牙进给部7包括支撑板71和后气缸72,所述支撑板71固定在所述底板61后侧,所述后气缸72安装在所述支撑板71和所述底板61上,所述下溜板62设于所述底板61上,所述拖板64设于所述下溜板62上,所述拖板64上设有刀架67,所述下溜板65由所述第一气缸66驱动,所述拖板64由所述第二气缸66驱动。刀架67上安装刀具,通过设置第二气缸66实现车牙、倒角、倒平面以及去毛刺,设置第一气缸65实现进刀和退刀,通过设置后气缸72,起到车牙调节作用,车长牙和短牙的作用;同时车牙完成后,跟后气缸72一起后退,把底板61回位。Preferably, the turning tool holder 6 includes a base plate 61, a lower slide plate 62, a chamfering tool holder base plate 63, a carriage 64, a first cylinder 65 and a second cylinder 66, and the turning feed part 7 includes Support plate 71 and rear cylinder 72, described support plate 71 is fixed on the rear side of described base plate 61, and described rear cylinder 72 is installed on described support plate 71 and described base plate 61, and described lower sliding plate 62 is arranged on the On the base plate 61, the dragging plate 64 is arranged on the lower sliding plate 62, the tool rest 67 is arranged on the dragging plate 64, the lower sliding plate 65 is driven by the first cylinder 66, and the dragging plate 64 is driven by the first cylinder 66. The plate 64 is driven by said second cylinder 66 . The tool is installed on the tool holder 67, and the second cylinder 66 is used to realize turning, chamfering, flattening and deburring, and the first cylinder 65 is set to realize the feeding and retracting of the tool. , the effect of car long tooth and short tooth; After car tooth is finished simultaneously, retreat together with rear cylinder 72, base plate 61 is returned.

较优地,所述自动下料机构10包括接料导板101和接料槽102。加工完成的管材顺着接料导板10滚到接料槽102内。Preferably, the automatic unloading mechanism 10 includes a material receiving guide plate 101 and a material receiving trough 102 . The processed pipe material rolls into the material receiving chute 102 along the material receiving guide plate 10 .

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.

Claims (9)

1. full automatic vehicle tooth machine, including lathe, pneumatic chuck, limiting device, movable pipe clamping device driving mechanism, movable clamp dress It sets, is vehicle threading tool seat, vehicle tooth feeding portion, nut opening and closing part, automatic feed mechanism, automatic material blanking mechanism, automatic feed mechanism, automatic Pusher and hopper, it is characterised in that:The automatic feed mechanism and the automatic pushing mechanism are set to the lathe and institute Between stating automatic feed mechanism, the hopper is set to the automatic feed mechanism side, and the pneumatic chuck is mounted on the vehicle On the head of bed, the lathe is equipped with track, the activity pipe clamping device driving mechanism, the movable pipe clamping device, described Limiting device, the vehicle tooth seat and the vehicle tooth feeding portion are installed on the track, the activity pipe clamping device driving mechanism Drive the movable pipe clamping device transverse shifting, the nut opening and closing part is mounted on the side of the lathe, the vehicle tooth seat and The vehicle tooth feeding portion is set to the movable pipe clamping device side, and the automatic material blanking mechanism is located under the automatic pushing mechanism Side;The pneumatic chuck includes collet disk, fore bearing, rear bearing, preceding Gripper body, rear Gripper body, sliding sleeve and collet chuck, described Collet chuck is fixed in the collet disk, and the preceding Gripper body and the rear Gripper body are sheathed on the collet disk, described Preceding Gripper body is connect with the rear Gripper body by fixing piece, and institute is equipped between Gripper body and the collet disk after described Rear bearing is stated, piston is equipped on the inside of the preceding Gripper body, fore bearing, the fore bearing and the folder are equipped on the inside of the piston The sliding sleeve is equipped between cephalic disc, the front end of the piston is equipped with overflow ring, and the overflow ring stretches into the ring on the outside of the sliding sleeve In connected in star, the contact site of the sliding sleeve and the collet chuck is cone match, and the preceding Gripper body is equipped with the first air admission hole, Gripper body is equipped with the second air admission hole after described.
2. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The limiting device includes mounting bracket and consolidates The fixed seat being scheduled on the installation top of support, the mounting bracket are set on the track, and the fixed seat is equipped with pusher gas The connecting rod of cylinder, the pusher cylinder is equipped with scraping wings and air cylinder board.
3. full automatic vehicle tooth machine according to claim 1, it is characterised in that:It is described activity pipe clamping device driving mechanism include First connection sliding block, transverse cylinder and mounting base, the transverse cylinder are fixed in the mounting base, first connection sliding block It is fixed in the transverse cylinder, the activity pipe clamping device includes the second connection sliding block, the first side plate, the second side plate, first Fixing clip, the second fixing clip and movable clip block, first side plate and second side plate grip setting and exist relatively On second connection sliding block and an installation cavity is formed, the movable clip block connects moving cylinder, the movable clip block pivot It is connected in the installation cavity, first fixing clip and second fixing clip are fixedly mounted on the installation cavity It is interior, pulley, the pulley are equipped on the top surface of first fixing clip, second fixing clip and the movable clip block Distribution triangular in shape, second connection sliding block are fixedly connected with first connection sliding block, second connection sliding block and institute The first connection sliding block is stated on the track, first fixing clip and second fixing clip are equipped with fine tuning and revolve Button.
4. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The automatic feed mechanism include rack, on Expect that motor, conveyer belt and upper flitch, the feeding motor drive the conveyer belt, the upper flitch to be mounted on the conveyer belt On, the conveyer belt is vertically obliquely installed.
5. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The automatic feed mechanism includes described is set to Splicing guide plate on front side of automatic feed mechanism and synchronous belt, the synchronous belt and the splicing guide plate are mounted on the top of rack On the stock shelf in face, the synchronous belt is mounted on by synchronous machine drives, the synchronous belt below the splicing guide plate.
6. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The automatic pushing mechanism includes the first rack Sliding shoe, the first sliding block pressing plate, first slide, the second housing slide block, the second sliding block pressing plate and second slide, described first slides Seat is mounted on the first housing slide block, and the second slide is mounted on the second housing slide block, and described first The front end of slide is equipped with first step, and the front end of the second slide is equipped with second step, and the top of the first step is equipped with First limited block of pivot joint, the top of the second step are equipped with the second limited block of pivot joint, the first slide connection First connecting rod, the first connecting rod are pivotally connected second connecting rod, second slide connection third connecting rod, third connecting rod pivot joint the One end of double leval jib, the second connecting rod and the fourth link is fixed on sprocket shaft, and the sprocket shaft is fixed on the rack, The sprocket shaft is driven by motor.
7. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The hopper includes the hopper for placing expects pipe, The bottom plate of the hopper is obliquely installed, and the front end of the hopper is equipped with discharge baffle, the bottom plate of the hopper with it is described it is automatic on Material mechanism connects.
8. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The vehicle threading tool seat include bottom plate, lower slide carriage, Chamfering tool rest bottom plate, planker, the first cylinder and the second cylinder, the vehicle tooth feeding portion include support plate and exhaust hood, the branch Fagging is fixed on the floor rear, and the exhaust hood is mounted in the support plate and the bottom plate, and the lower slide carriage is set to On the bottom plate, the planker is set on the lower slide carriage, and the planker is equipped with knife rest, and the lower slide carriage is by first gas Cylinder drives, and the planker is driven by second cylinder.
9. full automatic vehicle tooth machine according to claim 1, it is characterised in that:The automatic material blanking mechanism includes splicing guide plate And splicing groove.
CN201611247177.7A 2016-12-29 2016-12-29 Full-automatic tooth turning machine Active CN106624215B (en)

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Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
CN107971585A (en) * 2017-11-30 2018-05-01 东莞市科标五金科技有限公司 Car tooth machine
CN109732142A (en) * 2019-03-20 2019-05-10 白尊敏 Straight tube chipless cutting machine
CN113118570B (en) * 2021-03-04 2023-04-14 滕留英 A copper pipe automatic tapping device
CN113245643B (en) * 2021-05-21 2022-10-28 深圳市通之泰科技有限公司 Feeding and processing equipment of three-axis threading machine
CN113732414B (en) * 2021-09-30 2022-08-16 广州市金峰机械科技有限公司 Tapping machine applied to full-automatic tapping of workpiece cover

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CN202943339U (en) * 2012-11-29 2013-05-22 东莞职业技术学院 Automatic thread turning machine
CN203541762U (en) * 2013-11-11 2014-04-16 张林朝 Automatic feeding vehicle threading machine
CN104096923A (en) * 2013-04-10 2014-10-15 莱州市山普管件制造有限公司 Automatic tangent line flat diehead threading machine of bars
CN204339065U (en) * 2014-12-24 2015-05-20 洪俊彬 Automatic pipe feeding and turning device

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US4597145A (en) * 1983-10-27 1986-07-01 Amada Metrecs Company, Limited Tapping machine
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