CN202943339U - Automatic thread turning machine - Google Patents
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- CN202943339U CN202943339U CN 201220642289 CN201220642289U CN202943339U CN 202943339 U CN202943339 U CN 202943339U CN 201220642289 CN201220642289 CN 201220642289 CN 201220642289 U CN201220642289 U CN 201220642289U CN 202943339 U CN202943339 U CN 202943339U
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- 239000002184 metal Substances 0.000 abstract description 2
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Abstract
Description
技术领域 technical field
本实用新型涉及金属螺纹加工机械领域,具体涉及自动螺纹车牙机。 The utility model relates to the field of metal thread processing machinery, in particular to an automatic thread turning machine. the
背景技术 Background technique
现在机械中很多零件都是采用螺纹连接,需要在对应的零件上做出内螺纹和外螺纹,对内螺纹和外螺纹的制作一般称为车牙,特别是对于内螺纹的制作。现有技术中的车牙机械设备,绝大多数为人工人手操作的传统设备,这些设备会存在一些共同的缺点,如需要大批量生产时,由人工逐一操作加工,费时费力更多,增加生产成本,生产效率过低导致产品不能按时完成;车牙设备工作转速恒定,不能进行调整,导致加工不同材质和不同型号的产品时不能达到要求,加工精度不高,产品及格率低;针对以上所存在的问题,为了适应现工业化的发展,必须要设计出一种能够实现自动化生产的车牙机,提高工作效率。 Nowadays, many parts in machinery are connected by threads, and internal threads and external threads need to be made on the corresponding parts. The production of internal threads and external threads is generally called turning, especially for the production of internal threads. Most of the turning machines in the prior art are traditional equipment operated by manual workers. These equipments have some common shortcomings. For example, when mass production is required, they are manually operated and processed one by one, which takes more time and effort and increases production. The cost and production efficiency are too low so that the product cannot be completed on time; the working speed of the turning equipment is constant and cannot be adjusted, resulting in the failure to meet the requirements when processing different materials and different types of products, the processing accuracy is not high, and the product pass rate is low; for the above Existing problem, in order to adapt to the development of present industrialization, must design a kind of turning machine that can realize automatic production, improve working efficiency. the
实用新型内容 Utility model content
本实用新型的目的是解决以上缺陷,提供一种能实现全自动化生产,且生产精度高的自动螺纹车牙机。 The purpose of this utility model is to solve the above defects and provide an automatic thread turning machine that can realize fully automatic production and has high production precision. the
本实用新型的目的是通过以下方式来实现的: The purpose of this utility model is achieved in the following ways:
自动螺纹车牙机,包括连接底座及固定在连接底座侧边的车牙机,在连接底座前端设有回转式上料装置,上料装置内侧紧连接有用传送带传动的送料装置,在连接底座后端设有定料装置和能横向移动的夹管移动装置,所述夹管移动装置设在车牙机正对面,定料装置则固定在车牙机与夹管移动装置之间,定料装置和夹管移动装置共同配合车牙机工作,并在车牙机与夹管移动装置之间的正下方位置紧连接有收料装置。 Automatic thread turning machine, including the connection base and the turning machine fixed on the side of the connection base. There is a rotary feeding device at the front end of the connection base. The inner side of the feeding device is closely connected with the feeding device driven by the conveyor belt. The end is equipped with a material setting device and a clamp moving device that can move laterally. The clamp moving device is located directly opposite the turning machine, and the fixing device is fixed between the turning machine and the clamp moving device. Work together with the pinch moving device to cooperate with the turning machine, and a material receiving device is tightly connected between the turning machine and the pinching moving device directly below.
作为优选地,所述送料装置由送料导轨和设在送料导轨末端的导料板构成,送料导轨末端与收料装置连接,收料装置上设有推料支杆,所述推料支杆连接有推料气缸,并在推料支杆正对面设有收料架。 Preferably, the feeding device is composed of a feeding guide rail and a material guide plate arranged at the end of the feeding guide rail. There is a material pushing cylinder, and a material receiving rack is arranged directly opposite the pushing rod. the
作为优选地,所述送料导轨共设有两个,分别对称设置在收料装置两侧,送料导轨采用皮带传送带动。 Preferably, there are two feeding guide rails, which are symmetrically arranged on both sides of the receiving device, and the feeding guide rails are driven by belt transmission. the
作为优选地,所述夹管移动装置由固定座及设在固定座正上方的主座构成,固定座侧边连接有用于带动主座横向滑动的滑动气缸。 Preferably, the pipe clamp moving device is composed of a fixed seat and a main seat directly above the fixed seat, and a sliding cylinder for driving the main seat to slide laterally is connected to the side of the fixed seat. the
作为优选地,所述主座由两块大小相等且呈C字形结构的侧板夹接固定构成,并在侧板中间空腔位置相对地设有两个滑座和一个可活动的滑动座,所述滑动座与设在主座顶部的滑动座气缸连接,滑座和滑动座顶端均设有滑轮,使两个滑座和滑动座上的滑轮呈固定角度分布,并在滑座底端设有角度微调旋钮。 Preferably, the main seat is composed of two equal-sized and C-shaped side plates clamped and fixed, and two sliding seats and a movable sliding seat are oppositely provided in the middle cavity of the side plates, The sliding seat is connected with the sliding seat cylinder on the top of the main seat, and pulleys are provided on the top of the sliding seat and the sliding seat, so that the two sliding seats and the pulleys on the sliding seat are distributed at a fixed angle, and the bottom end of the sliding seat is provided with a There are angle fine-tuning knobs. the
作为优选地,所述定料装置由安装架和固定螺接在安装架顶端的固定座构成,固定座上设有顶料气缸,所述顶料气缸前端连接有月牙形推料块,推料块后端连接有两根导杆。 As a preference, the material fixing device is composed of a mounting frame and a fixing seat fixedly screwed on the top of the mounting frame. The block rear end is connected with two guide rods. the
作为优选地,所述上料装置为梯形结构,在梯形斜面上设有两根以上且间距相等的上料小板,并连接有可调节上料小板间距的调位旋钮。 Preferably, the feeding device has a trapezoidal structure, and more than two small feeding plates with equal spacing are arranged on the trapezoidal slope, and are connected with a positioning knob that can adjust the spacing between the small feeding plates. the
作为优选地,所述车牙机的机身上设有点动式开关和急停按钮。 Preferably, an inching switch and an emergency stop button are provided on the machine body of the turning machine. the
本实用新型所产生的有益效果是:新型车牙机增设有上料装置、送料装置和收料装置,配合使用实现全自动化生产加工,提高工作效率,减少操作人员的投入;同时采用夹管移动装置和定料装置配合车牙机进行生产加工,而且可以根据不同型号的管材进行粗调和微调,提高加工精度,保证产品及格率,而且收料方便快捷。 The beneficial effects produced by the utility model are: the new turning machine is equipped with a feeding device, a feeding device and a receiving device, which can be used in conjunction to realize fully automatic production and processing, improve work efficiency, and reduce the input of operators; at the same time, the pinch tube is used to move The device and the material setting device cooperate with the turning machine for production and processing, and can be roughly adjusted and fine-tuned according to different types of pipes to improve the processing accuracy, ensure the pass rate of the product, and receive the material conveniently and quickly. the
附图说明 Description of drawings
图1为本实用新型自动螺纹车牙机的结构示意图; Fig. 1 is the structural representation of automatic thread turning machine of the present utility model;
图2为本实用新型自动螺纹车牙机夹管移动装置的结构示意图; Fig. 2 is a structural schematic diagram of the clamping pipe moving device of the automatic thread turning machine of the present invention;
图3为本实用新型自动螺纹车牙机定料装置的结构示意图; Fig. 3 is the structure schematic diagram of the feeding device of the automatic thread turning machine of the present invention;
图4为本实用新型自动螺纹车牙机送料装置和收料装置组合的结构示意图; Fig. 4 is a structural schematic diagram of the combination of the feeding device and the receiving device of the automatic thread turning machine of the present invention;
图中,1车牙机,2连接底座,3上料装置,4夹管移动装置,5定料装置,6送料装置,7收料装置,8收料架,9管材,10点动式开关,11急停按钮,12调位旋钮; In the figure, 1 turning machine, 2 connecting base, 3 feeding device, 4 clamping pipe moving device, 5 setting device, 6 feeding device, 7 receiving device, 8 receiving rack, 9 pipe, 10 inching switch , 11 emergency stop buttons, 12 adjustment knobs;
40固定座,41滑动气缸,42主座,43侧板,44滑座,45滑动座,46滑轮,47角度微调旋钮,48滑动座气缸; 40 fixed seat, 41 sliding cylinder, 42 main seat, 43 side plate, 44 sliding seat, 45 sliding seat, 46 pulley, 47 angle fine-tuning knob, 48 sliding seat cylinder;
50安装架,51固定座,52推料块,53顶料气缸,54导杆; 50 mounting frame, 51 fixing seat, 52 pushing block, 53 jacking cylinder, 54 guide rod;
60送料导轨,61导料板,70推料气缸,71推料支杆。 60 feeding guide rails, 61 material guide plates, 70 pushing cylinders, 71 pushing rods.
具体实施方式 Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail. the
本实施例,参照图1至图4,自动螺纹车牙机,包括连接底座2及固定在连接底座2侧边的车牙机1,所述车牙机1的机身上设有点动式开关10和急停按钮11,可用来启动设备和当设备出现损坏时的急停应急按钮。在连接底座2前端设有回转式上料装置3,上料装置3内侧紧连接有用传送带传动的送料装置6,在连接底座2后端设有定料装置5和能横向移动的夹管移动装置4,所述夹管移动装置4设在车牙机1正对面,定料装置5则固定在车牙机1与夹管移动装置4之间,定料装置5和夹管移动装置4共同配合车牙机1工作,并在车牙机1与夹管移动装置4之间的正下方位置紧连接有收料装置7。
In this embodiment, with reference to Figures 1 to 4, the automatic thread turning machine includes a connecting
其中,所述送料装置6由送料导轨60和设在送料导轨60末端的导料板61构成,导料板61可起对加工完成后的管材9的导向作用,并传送到送料导轨60上,送料导轨60末端与收料装置7连接,收料装置7上设有推料支杆71,所述推料支杆71连接有推料气缸70,并在推料支杆71正对面设有收料架8,送料导轨60把管材9传送至收料装置7后,推料气缸70开始工作,带动推料支杆71工作,即可把管材9往外推出收料。所述送料导轨60共设有两个,分别对称设置在收料装置两侧,送料导轨60采用皮带传送带动。所述夹管移动装置4由固定座40及螺接在固定座40正上方的主座42构成,固定座40侧边连接有用于带动主座42横向滑动的滑动气缸41,即滑动气缸41工作向前推进时,主座42会被滑动气缸41带动向前推进,并能够在滑动气缸41的行程范围内进行调节。所述主座42由两块大小相等且呈C字形结构的侧板43夹接固定构成,并在侧板43中间空腔位置相对地设有两个滑座44和一个可活动的滑动座45,所述滑动座45与设在主座42顶部的滑动座气缸48连接,滑动座45的活动范围为滑动座气缸48的行程范围,当滑动座45夹紧时,管材处于夹紧状态,当滑动座气缸48收缩时,管材处于放松状态,滑座44和滑动座45顶端均设有滑轮46,使两个滑座44和滑动座45上的滑轮46呈固定角度分布,本实施例两个滑座间组成120度角度,并在滑座44底端设有角度微调旋钮47,可进行间距的微调。所述定料装置5由安装架50和固定螺接在安装架50顶端的固定座51构成,固定座51上设有顶料气缸53,所述顶料气缸53前端连接有月牙形推料块52,推料块52前端的月牙形可顶住管材起稳定作用,推料块52后端连接有两根导杆54。所述上料装置3为梯形结构,在梯形斜面上设有两根以上且间距相等的上料小板,在进行上料时管材9放置在上料小板上均匀送料,并连接有可调节上料小板间距的调位旋钮12,可调节上料小板间距后改变上料频率。
Wherein, the
操作本新型车牙机时,先在上料装置3上放置管材9,上料小板会带动管材9进行均匀送料,然后定料装置5会把传送过来的管材9进行固定,配合夹管移动装置4和车牙机1对管材9进行车牙加工,同时夹管移动装置4会进行定位和调位,并固定管材,加工完成后滑动座气缸48工作带动滑动座45活动,管材9下滑至导料板61,并通过送料导轨60把管材9传送至收料装置7,收料装置7检测到管材9后推料气缸70开始工作,带动推料支杆71往前推动管材9,管材9往外推出直接传送至收料架8上,完成一次自动加工和收料工作,接着不断循环送料加工和收料。新型车牙机增设有上料装置、送料装置和收料装置,配合使用实现全自动化生产加工,提高工作效率,减少操作人员的投入;同时采用夹管移动装置和定料装置配合车牙机进行生产加工,而且可以根据不同型号的管材进行粗调和微调,提高加工精度,保证产品及格率,而且收料方便快捷。
When operating this new type of turning machine, first place the
以上内容是结合具体的优选实施例对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应视为本实用新型的保护范围。 The above content is a further detailed description of the utility model in conjunction with specific preferred embodiments, and it cannot be determined that the specific implementation of the utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the utility model belongs, on the premise of not departing from the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as the protection scope of the utility model. the
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105460556A (en) * | 2015-12-15 | 2016-04-06 | 爱彼思(苏州)自动化科技有限公司 | One-by-one rod transfer device |
CN105460517A (en) * | 2015-12-15 | 2016-04-06 | 爱彼思(苏州)自动化科技有限公司 | Automatic round rod feeding and tapping device |
CN107971585A (en) * | 2017-11-30 | 2018-05-01 | 东莞市科标五金科技有限公司 | Car tooth machine |
CN106624215B (en) * | 2016-12-29 | 2018-08-24 | 东莞市方荣精机工业有限公司 | Full-automatic tooth turning machine |
CN112317887A (en) * | 2020-10-28 | 2021-02-05 | 澳普洛钻探工具(无锡)有限公司 | Internal thread processing equipment |
-
2012
- 2012-11-29 CN CN 201220642289 patent/CN202943339U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105460556A (en) * | 2015-12-15 | 2016-04-06 | 爱彼思(苏州)自动化科技有限公司 | One-by-one rod transfer device |
CN105460517A (en) * | 2015-12-15 | 2016-04-06 | 爱彼思(苏州)自动化科技有限公司 | Automatic round rod feeding and tapping device |
CN106624215B (en) * | 2016-12-29 | 2018-08-24 | 东莞市方荣精机工业有限公司 | Full-automatic tooth turning machine |
CN107971585A (en) * | 2017-11-30 | 2018-05-01 | 东莞市科标五金科技有限公司 | Car tooth machine |
CN112317887A (en) * | 2020-10-28 | 2021-02-05 | 澳普洛钻探工具(无锡)有限公司 | Internal thread processing equipment |
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