CN106622856A - A fully-automatic magnetic loop gluing process - Google Patents
A fully-automatic magnetic loop gluing process Download PDFInfo
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- CN106622856A CN106622856A CN201510714548.7A CN201510714548A CN106622856A CN 106622856 A CN106622856 A CN 106622856A CN 201510714548 A CN201510714548 A CN 201510714548A CN 106622856 A CN106622856 A CN 106622856A
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- magnetic loop
- gluing
- automatic
- positioning
- magnetic
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Abstract
The invention relates to a magnetic loop processing process, particularly a magnetic loop gluing process, more particularly a fully-automatic magnetic loop gluing process. The process includes steps of loading a magnetic loop tool, positioning the magnetic loop tool, automatically mounting a pole piece through a vibration disc, positioning the magnetic loop tool, applying glue through a coating machine, detecting the glue coating amount, automatically mounting magnetic steel through the vibration disc, positioning the magnetic loop tool, applying glue through the coating machine, detecting gluing, automatically mounting a magnetic cover through the vibration disc, pre-compressing and heat-curing, and automatically taking the disc back to obtain a material in order. Magnetic loop components all adopt a vibration disc automatic conveying manner, the automatic coating machine is adopted for gluing, each gluing step is provided with an automatic quality detection system, tool clamps are processed through high-precision equipment, product quality stability is ensured through a fully automatic magnetic loop gluing machine, and the production efficiency is increased.
Description
Technical field
The present invention relates to a kind of magnetic loop processing technology, especially a kind of magnetic loop gluing technique.
Background technology
Magnetic loop gluing is made up of more than ten procedures, needs twenties operators simultaneously in pile line operation, and traditional magnetic loop gluing is that, by operation employee's craft single operation, and traditional magnetic loop gluing streamline is less to space availability ratio, and production efficiency is relatively low.The shortcoming of prior art：Because Production requirement amount is larger, product structure is less, and per pass technological requirement uniformity is high, needs personnel's multi-pass operation and product examination to confirm in production, and there is the error of operation every time.Many times are caused all to be wasted in during inspection and transferred product, so that production efficiency is relatively low, product with stable quality is poor, needs to put into more manpowers and material, and production cost is greatly improved.
The content of the invention
In order to solve the deficiency of prior art presence, the invention provides a kind of full-automatic magnetic loop gluing technique, including it is loaded into magnetic loop frock → positioning magnetic loop frock → pole piece → positioning magnetic loop frock → coating machine gluing → detection gluing amount → fill magnet steel → positioning magnetic loop frock → coating machine gluing → gluing automatically by vibrating disk is filled by vibrating disk automatically and detects → pass through that vibrating disk fills magnetic cover → precompressed and is heating and curing → rewinding of closing automatically automatically.Magnetic loop parts are all using vibrating disk automatic transport mode, gluing adopts automatic coating machine, each gluing link is provided with automatic quality detection system, frock clamp is machined using high precision apparatus, ensure the stability of product quality by full-automatic magnetic loop laminator, while improve production efficiency.
Preferably, the gluing is detected as CCD Image detections.Automation mechanized operation, saves artificial, using the photosensitive cameras of BASLER acA1300-30gm CCD.CCD be Charge-coupled Device, Chinese full name：Charge coupled cell.Ccd image sensor is properly termed as, image controller is also.CCD is a kind of semiconductor devices, optical image can be converted into data signal.
Preferably, the automatic closing quotation is using band vacuum absorption device manipulator.It is little to workpiece damage using vacuum suction, it is easy to use.In the gluing of front each procedure, the detection of automatic checkout system is transported at automatic closing quotation and is positioned OK product by carrier, and again by band vacuum absorption device manipulator, in the empty charging tray that transferred product is extremely automatically switched, orderly putting is neat.
As preferred, magnetic loop parts adopt full-automatic material-feeding mode of movement, disordered parts automatic order is aligned by vibration disc vibration is transported to neatly, exactly at design attitude pole piece sub-material positioning, to the effective positioning of product, band vacuum absorption device manipulator is then used by, transferred product is produced to frock carrier；Now full-automatic magnetic loop gluing function is quick, and stable gluing magnetic loop, product is carried out 100% and checked, and prevents defective products from producing.
Beneficial effect：Magnetic loop parts are all using vibrating disk automatic transport mode, gluing adopts automatic coating machine, each gluing link is provided with automatic quality detection system, frock clamp is machined using high precision apparatus, ensure the stability of product quality by full-automatic magnetic loop laminator, while improve production efficiency.
Specific embodiment
The present invention is described in further detail below, but the scope of this above-mentioned theme for being interpreted as the present invention should not be only limitted to above-described embodiment.
A kind of full-automatic magnetic loop gluing technique, including be loaded into magnetic loop frock → positioning magnetic loop frock → pole piece → positioning magnetic loop frock → coating machine gluing → detection gluing amount → fill magnet steel → positioning magnetic loop frock → coating machine gluing → gluing automatically by vibrating disk is filled by vibrating disk automatically and detect → pass through that vibrating disk fills magnetic cover → precompressed and is heating and curing → rewinding of closing automatically automatically.Magnetic loop parts are all using vibrating disk automatic transport mode, gluing adopts automatic coating machine, each gluing link is provided with automatic quality detection system, frock clamp is machined using high precision apparatus, ensure the stability of product quality by full-automatic magnetic loop laminator, while improve production efficiency.The magnetic cover is transmitted using magnetic material feeding motor, by rack-driving, and transmission is steady.The coating machine of the gluing includes flow regulator, can adjust gluing speed.The glued production system includes control device, and the control device is provided with power switch, stop button, SR and start button, convenient control magnetic loop gluing technique production.
Preferably, the gluing is detected as Image detection.Automation mechanized operation, saves artificial, using the photosensitive cameras of BASLER acA1300-30gm CCD.
Preferably, the automatic closing quotation is using band vacuum absorption device manipulator.It is little to workpiece damage using vacuum suction, it is easy to use.In the gluing of front each procedure, the detection of automatic checkout system is transported at automatic closing quotation and is positioned OK product by carrier, and again by band vacuum absorption device manipulator, in the empty charging tray that transferred product is extremely automatically switched, orderly putting is neat.
As preferred, magnetic loop parts adopt full-automatic material-feeding mode of movement, disordered parts automatic order is aligned by vibration disc vibration is transported to neatly, exactly at design attitude pole piece sub-material positioning, to the effective positioning of product, band vacuum absorption device manipulator is then used by, transferred product is produced to frock carrier；Now full-automatic magnetic loop gluing function is quick, and stable gluing magnetic loop, product is carried out 100% and checked, and prevents defective products from producing.
Beneficial effect：Magnetic loop parts are all using vibrating disk automatic transport mode, gluing adopts automatic coating machine, each gluing link is provided with automatic quality detection system, frock clamp is machined using high precision apparatus, ensure the stability of product quality by full-automatic magnetic loop laminator, while improve production efficiency.
Claims (4)
1. a kind of full-automatic magnetic loop gluing technique, including loading magnetic loop frock → positioning magnetic loop frock → pole piece → positioning magnetic loop frock → coating machine gluing → detection gluing amount is filled by vibrating disk automatically
→ magnet steel → positioning magnetic loop frock → coating machine gluing → gluing is filled by vibrating disk automatically detect → pass through that vibrating disk fills magnetic cover → precompressed and is heating and curing → rewinding of closing automatically automatically.
2. a kind of full-automatic magnetic loop gluing technique according to claim 1, is characterized in that, magnetic loop parts are all using vibrating disk automatic transport mode.
3. a kind of full-automatic magnetic loop gluing technique according to claim 1, is characterized in that, the gluing is detected as CCD Image detections.
4. a kind of full-automatic magnetic loop gluing technique according to claim 1, is characterized in that, the automatic closing quotation is using band vacuum absorption device manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510714548.7A CN106622856A (en) | 2015-10-29 | 2015-10-29 | A fully-automatic magnetic loop gluing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510714548.7A CN106622856A (en) | 2015-10-29 | 2015-10-29 | A fully-automatic magnetic loop gluing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106622856A true CN106622856A (en) | 2017-05-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510714548.7A Pending CN106622856A (en) | 2015-10-29 | 2015-10-29 | A fully-automatic magnetic loop gluing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106622856A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107938301A (en) * | 2017-12-08 | 2018-04-20 | 青岛多代智能科技有限公司 | A kind of more pieces of cloth glue laminating techniques of needle-and-thread-free |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0434935Y2 (en) * | 1986-11-21 | 1992-08-19 | ||
| CN1416296A (en) * | 2001-10-29 | 2003-05-07 | 浙江新嘉联电子有限公司 | Mechanical device of full automatic assembly machine for magnetic loop of receiver |
| CN201118990Y (en) * | 2007-08-24 | 2008-09-17 | 富声（东莞）电器配件有限公司 | A fully automatic installed horn washer, magnet and rear cover machine |
| CN101502825A (en) * | 2009-03-16 | 2009-08-12 | 常州铭赛机器人科技有限公司 | Full-automatic glue-dropping machine |
| CN103747412A (en) * | 2013-12-31 | 2014-04-23 | 东莞市凯誉自动化设备有限公司 | Full-automatic voice film voice coil combination machine |
| CN103747411A (en) * | 2013-12-23 | 2014-04-23 | 惠州市三协精密有限公司 | Assembling line for loudspeakers |
| CN204616100U (en) * | 2015-05-07 | 2015-09-02 | 深圳市源明杰科技有限公司 | Microspeaker assembly equipment |
| CN204707281U (en) * | 2015-06-01 | 2015-10-14 | 浙江嵊州佰誉电子有限公司 | Magnetic circuit of loudspeaker automatic production line |
-
2015
- 2015-10-29 CN CN201510714548.7A patent/CN106622856A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0434935Y2 (en) * | 1986-11-21 | 1992-08-19 | ||
| CN1416296A (en) * | 2001-10-29 | 2003-05-07 | 浙江新嘉联电子有限公司 | Mechanical device of full automatic assembly machine for magnetic loop of receiver |
| CN201118990Y (en) * | 2007-08-24 | 2008-09-17 | 富声（东莞）电器配件有限公司 | A fully automatic installed horn washer, magnet and rear cover machine |
| CN101502825A (en) * | 2009-03-16 | 2009-08-12 | 常州铭赛机器人科技有限公司 | Full-automatic glue-dropping machine |
| CN103747411A (en) * | 2013-12-23 | 2014-04-23 | 惠州市三协精密有限公司 | Assembling line for loudspeakers |
| CN103747412A (en) * | 2013-12-31 | 2014-04-23 | 东莞市凯誉自动化设备有限公司 | Full-automatic voice film voice coil combination machine |
| CN204616100U (en) * | 2015-05-07 | 2015-09-02 | 深圳市源明杰科技有限公司 | Microspeaker assembly equipment |
| CN204707281U (en) * | 2015-06-01 | 2015-10-14 | 浙江嵊州佰誉电子有限公司 | Magnetic circuit of loudspeaker automatic production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107938301A (en) * | 2017-12-08 | 2018-04-20 | 青岛多代智能科技有限公司 | A kind of more pieces of cloth glue laminating techniques of needle-and-thread-free |
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20170510 |