CN106613492B - Production line and production method of pure soil nutrition pot - Google Patents
Production line and production method of pure soil nutrition pot Download PDFInfo
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- CN106613492B CN106613492B CN201710120410.3A CN201710120410A CN106613492B CN 106613492 B CN106613492 B CN 106613492B CN 201710120410 A CN201710120410 A CN 201710120410A CN 106613492 B CN106613492 B CN 106613492B
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- 239000002689 soil Substances 0.000 title claims abstract description 160
- 235000016709 nutrition Nutrition 0.000 title claims abstract description 158
- 230000035764 nutrition Effects 0.000 title claims abstract description 158
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 235000015097 nutrients Nutrition 0.000 claims abstract description 54
- 238000010438 heat treatment Methods 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000002347 injection Methods 0.000 claims abstract description 28
- 239000007924 injection Substances 0.000 claims abstract description 28
- 238000010899 nucleation Methods 0.000 claims abstract description 23
- 238000009331 sowing Methods 0.000 claims abstract description 20
- 230000007723 transport mechanism Effects 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 4
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Images
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G24/00—Growth substrates; Culture media; Apparatus or methods therefor
- A01G24/60—Apparatus for preparing growth substrates or culture media
Abstract
The invention discloses a production line and a production method of pure soil nutrition bowls, wherein the production line comprises a rack and a mould box provided with a plurality of nutrition bowl moulds, each nutrition bowl mould comprises a mould body with a through inner hole and a heating assembly arranged around the periphery of the through inner hole, the rack is provided with an earth injection station, an earth tightening nest forming station, a curing forming station, a seeding station, an earth covering station and a mould stripping station which are sequentially connected through a conveying mechanism, the earth injection station is provided with an earth injection device, the earth tightening nest forming station is provided with an earth tightening nest forming device, the curing forming station is provided with a heating starting device, the seeding station is provided with a seed sowing device, the earth covering station is provided with an earth covering device, and the mould stripping station is provided with a mould stripping device; the production method comprises the steps of preparing a mold box, injecting nutrient soil, heating, sowing, covering soil and demolding. The invention can produce the pure soil nutrition pot in large batch, and the prepared pure soil nutrition pot is dry outside and wet inside, has high strength, is convenient for plant growth, and has high environmental protection value and popularization value.
Description
Technical Field
The invention relates to the technical field of agricultural engineering machinery, in particular to a production line and a production method of pure soil nutrition bowls.
Background
Sowing and seedling raising are important processes in the planting industry. Different from traditional agriculture, the nutrition pot is widely used in industrialized agricultural production, especially in the sowing and seedling process of flowers, fruits and rare plants. The nutrition pot is mainly divided into a nutrition pot with a shell and a pure soil nutrition pot, wherein the nutrition pot with the shell is made of materials such as paper, wood, degradable plastics and the like through a forming technology to form a shell of the nutrition pot, nutrition soil is injected into the hollow nutrition pot body and compacted to complete the production of the nutrition pot, if the nutrition pot is moved to the field, the shell can be automatically degraded when the nutrition pot is buried, and if the nutrition pot is used for seedling culture in a greenhouse, the shell can be recycled. However, the use of the nutrition bowls with shells has the following disadvantages: 1. when the nutrient pot is used in a field, on one hand, the cost of the nutrient pot can be increased due to a non-soil shell, and on the other hand, the degradation process and degradation of the shell have adverse effects on the soil quality; 2. when indoor seedling raising is carried out, if the shell is too thick, the cost is too high, and the growth of the root system of the seedling is easy to be unfavorable; if the shell is too thin, the defect of insufficient strength exists.
The pure soil nutrition pot is a nutrition pot which is produced by improving the humidity of nutrition soil and enhancing the viscosity of the nutrition soil and directly utilizing the pure soil, has the defects of lower rigidity, easy deformation, inconvenient movement and transportation and the like, and is unfavorable for the growth and development of plants due to the fact that the pure soil nutrition pot is too compact in common phenomenon.
Due to the special requirements of the planting process on the humidity, the looseness and the air permeability of soil and the limitation of strength, no production device for mass production of pure soil nutrition bowls exists in the prior art.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects in the prior art and provides a production line and a production method of a pure soil nutrition pot, wherein the production line and the production method are reasonable in structural design, easy to control and capable of producing the pure soil nutrition pot in a large scale in a factory, and the produced pure soil nutrition pot is high in strength and convenient for plant growth.
In order to solve the technical problems, the invention adopts the following technical scheme:
a production line of pure soil nutrition bowls comprises a rack and a mould box provided with a plurality of nutrition bowl moulds, wherein the nutrition bowl moulds comprise mould bodies with through inner holes and heating components arranged on the periphery of the through inner holes in a surrounding manner, the rack is provided with an earth injection station, an earth tightening nest forming station, a solidification forming station, a seeding station, an earth covering station and a mould stripping station which are sequentially connected through a conveying mechanism, the earth injection station is provided with an earth injection device for injecting nutrition earth into each nutrition bowl mould, the earth tightening nest forming station is provided with an earth tightening nest forming device for tightening the earth in each nutrition bowl mould, the solidification forming station is provided with a heating starting device for starting the heating components to heat, the seeding station is provided with a seed metering device for adding seeds into each nutrition bowl mould, the earth covering station is provided with an earth covering device for injecting nutrition earth into each nutrition bowl mould to cover the seeds, and the mold stripping station is provided with a mold stripping device for moving the nutrition pots in each nutrition pot mold out of the nutrition pot mold.
In the production line, preferably, soil scraping devices are arranged between the soil compacting nest forming station and the curing forming station and between the soil covering station and the mold stripping station, and each soil scraping device comprises a scraper which is fixedly arranged and is positioned above the conveying mechanism.
The production line is preferred, the soil injection station, the tight soil nest forming station, the solidification forming station, the seeding station, the soil covering station and the demolding station are all provided with an output device used for conveying the mold box to the conveying mechanism, the output device comprises a rotary driving piece, a driving gear, an intermediate gear, an input gear connected with the rotary driving piece and an idler wheel used for connecting the intermediate gear and the input gear, the driving gear and the intermediate gear are installed on the rack in a coaxial and synchronous rotating mode, the idler wheel is installed on the rack through a switching mechanism and can be driven by the switching mechanism to be meshed with the intermediate gear and the input gear or at least not meshed with one of the intermediate gear and the input gear, and a rack meshed with the driving gear is arranged on the mold box.
In the above production line, preferably, the switching mechanism includes a bracket slidably disposed on the frame and a telescopic driving member mounted on the frame for driving the bracket to slide reciprocally, and the idler wheel is rotatably mounted on the bracket.
The production line is preferred, the transport mechanism is roller type transport mechanism, the roller type transport mechanism comprises a plurality of rollers which are arranged in the frame in sequence along the transport direction and a driving assembly which is connected with the rollers through a transmission mechanism to drive the rollers to rotate, the rotary driving piece is any one of the rollers in the roller type transport mechanism, and the input gear is connected with the rollers through a connecting shaft.
In the production line, preferably, the hole diameter of the through inner hole is gradually increased from top to bottom.
In the above production line, preferably, the mold body is a metal material piece, the heating assembly is a high-frequency coil wound on the mold body, and the heating starting device is a high-frequency generator.
In the production line, preferably, an annular baffle is arranged at one end of the high-frequency coil on the die body, and a locking nut is connected to the other end of the high-frequency coil on the die body through threads; the die box is characterized in that more than two positioning holes are formed in the annular baffle, positioning pins are arranged on the die box corresponding to the positioning holes, and the positioning pins are inserted into the corresponding positioning holes.
In the production line, preferably, the soil injection station, the soil tightening and nesting station, the curing and forming station, the seeding station and the soil covering station are all provided with bottom plates which are used for supporting the nutrition pot molds and sealing one end of the bottom of each nutrition pot mold and run through the inner hole.
A production method of a pure soil nutrition pot comprises the following steps:
(A) preparing a mould box provided with a plurality of nutrition pot moulds, wherein each nutrition pot mould is provided with a through inner hole and a heating assembly arranged around the periphery of the through inner hole, and nutrient soil is injected into the through inner hole of each nutrition pot mould;
(B) compacting the nutrient soil of each nutrient pot mould to form a nest;
(C) heating the nutrient soil in the nutrition pot mould by adopting a heating assembly, drying the nutrient soil on the outer layer of the nutrition pot to a set drying degree, and keeping the nutrient soil on the inner layer of the nutrition pot to be more humid than the nutrient soil on the outer layer to be set humidity;
(D) sowing seeds into the nutrient soil in each nutrition pot mold;
(E) covering soil is injected into each nutrition pot mold to cover the seeds, so that the manufacturing of the nutrition pot is completed;
(F) and taking out the nutrition pots in the nutrition pot molds, and recycling the mold boxes provided with the nutrition pot molds.
Compared with the prior art, the invention has the advantages that: the invention relates to a production line and a production method of pure soil nutrition bowls. The heating assembly is started to heat at the solidification forming station by using the heating starting device, the heating assembly arranged around the periphery of the through inner hole can dry the nutrient soil on the outer layer of the nutrient pot to a set drying degree, so that the outer layer of the nutrient pot has certain strength, the aims of solidification and improvement of the strength of the nutrient pot are fulfilled, and due to the existence of temperature gradient, the nutrient soil inside the nutrient pot is kept at a set humidity which is more humid than the outer layer nutrient soil, so that the nutrient soil inside the nutrient pot is loose and humid, the nutrient pot which is dry outside and wet inside is convenient to transport and suitable for the development and growth of crop seeds is a high-quality nutrient pot, and the nutrient pot is used in fields or greenhouses, has higher environmental protection value for seeding and seedling raising of flowers, fruits and valuable plants, is low in price and has higher popularization value. The production line can be used for integrally producing and sowing the soil block, can realize the factory mass production of the pure soil nutrition soil block, and has the advantages of reasonable structural design, easy control and the like.
Drawings
FIG. 1 is a schematic diagram showing the structure of a production line of soil-based pots.
FIG. 2 is a schematic diagram of the structure of an output device in a production line of pure soil feeding blocks.
Fig. 3 is a schematic sectional structure view of a mold for a soil-made feeding block in a production line of the soil-made feeding block.
Illustration of the drawings:
1. a nutrition pot mould; 11. a mold body; 12. the inner hole is penetrated; 13. a heating assembly; 14. an annular baffle; 15. locking the nut; 16. positioning holes; 2. a mold box; 3. a soil injection device; 4. a soil tightening and pit forming device; 5. a heating starting device; 6. a seed sowing device; 7. a soil covering device; 8. a mold stripping device; 9. a soil scraping device; 101. a drive gear; 102. an intermediate gear; 103. an input gear; 104. an idler pulley; 105. a rack; 106. a support; 107. a telescopic driving member; 201. a roller; 301. a tray.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples.
As shown in fig. 1 and fig. 3, the production line of the pure soil nutrition pot of the embodiment includes a frame and a mold box 2 containing a plurality of nutrition pot molds 1, the mold box 2 has a through hole which is through from top to bottom, the plurality of nutrition pot molds 1 are uniformly distributed in the through hole, the nutrition pot molds 1 include a mold body 11 and a heating assembly 13, the mold body 11 has a through hole 12, the heating assembly 13 is arranged around the periphery of the through hole 12, the frame is provided with an earth injection station, an earth tightening nest forming station, a solidification molding station, a seeding station, an earth covering station and an demolding station, the earth injection station, the earth tightening nest forming station, the solidification molding station, the seeding station, the earth covering station and the demolding station are sequentially connected through a conveying mechanism, the earth injection station is provided with an earth injection device 3 for injecting nutrition earth into each nutrition pot mold 1, the earth tightening nest forming device 4 for tightening the earth in each nutrition pot mold 1, the solidification forming station is provided with a heating starting device 5 for starting a heating assembly 13 to heat, the seeding station is provided with a seed sowing device 6 for adding seeds into each nutrition pot mold 1, the soil covering station is provided with a soil covering device 7 for injecting nutrient soil into each nutrition pot mold 1 to cover the seeds, and the demolding station is provided with a demolding device 8 for moving the nutrient pots in each nutrition pot mold 1 out of the nutrition pot mold 1.
When the production line is used for producing the pure soil nutrition bowls, the mould boxes 2 provided with the plurality of nutrition bowl moulds 1 are sequentially conveyed through the soil injection station, the soil tightening nest forming station, the curing forming station, the sowing station and the soil covering station through the conveying mechanism to carry out the processes of soil injection, soil tightening nest forming, curing forming, sowing and soil covering, so that the formed pure soil nutrition bowls are obtained, and then the formed pure soil nutrition bowls are moved out of the nutrition bowl moulds 1 at the mold stripping station. Wherein, the heating component 13 is started by the heating starting device 5 at the solidification molding station for heating, the heating component 13 which is arranged around the periphery of the through inner hole 12 can dry the nutrient soil on the outer layer of the nutrition pot to a set drying degree, so that the outer layer of the nutrition pot has certain strength, the purposes of solidification and improvement of the strength of the nutrition pot are achieved, because of the existence of the temperature gradient, the nutrient soil in the nutrition pot is kept at a set humidity which is more humid than the outer layer nutrient soil, so that the nutrient soil in the nutrition pot is loose and humid, the nutrition pot with dry outside and wet inside is convenient to transport, is suitable for the development and growth of crop seeds, is a high-quality nutrition pot, is used in fields or greenhouses, the method has high environmental protection value for seeding and seedling raising of flowers, fruits and rare plants, and has low price and strong popularization value. The production line can be used for integrally producing and sowing the soil block, can realize the factory mass production of the pure soil nutrition soil block, and has the advantages of reasonable structural design, easy control and the like.
In this embodiment, between tight soil nest forming station and the solidification shaping station, all be equipped with scraper device 9 between earthing station and the demolding station, scraper device 9 includes the scraper blade, the scraper blade sets firmly in the frame and is located transport mechanism's top, transport mechanism conveys the in-process of mould case 2, mould case 2 passes through the position at scraper blade place, the scraper blade can strike off unnecessary soil in nutrition alms bowl mould 1, do benefit to homogeneity and the aesthetic property of size behind shaping and the shaping of nutrition alms bowl.
In this embodiment, the demolding device 8 is a conventional technology, and includes a press and an ejector head connected to the press and driven by the press to perform telescopic motion, the ejector head is provided with ejector rods corresponding to the nutrition pot molds 1 in the mold box 2 in number and position one-to-one, during operation, the press drives the ejector head to perform stretching motion, and each ejector rod extends into the through inner hole 12 of the corresponding nutrition pot mold 1, so that the nutrition pots in the nutrition pot mold 1 can be pushed out, and after the nutrition pots are pushed out, the press drives the ejector head to perform retraction motion to enable each ejector rod to exit from the corresponding through inner hole 12.
The soil injection device 3 and the soil covering device 7 adopt the existing nutrient soil making machine (the same as a sand mixer in casting production), and have the same working principle. When the output device conveys the mold box 2 to the soil injection station or the soil covering station, a power switch of the nutrient soil making machine is switched on under the control of the PLC, a certain amount of nutrient soil with certain humidity is injected into the nutrient bowl mold 1, the PLC turns off the power after the completion, the power of the output device is switched on, and the mold box 2 enters the next station.
Tight native becomes structure and theory of operation of nest device 4 and demolding device 8 are similar, and it includes the press and links to each other with the press and becomes the steamed corn bread by the tight native of press drive concertina movement, and tight native steamed corn bread is equipped with and becomes nest pole with 1 unanimous and the tight native of position one-to-one of nutrition bowl mould in the mould case 2, and the during operation, the tight native steamed corn bread of press drive stretches out the motion, and each tight native becomes nest pole and stretches into in the nutrition bowl mould 1 that corresponds to can accomplish tight native and become the nest. After the tight soil pit forming is completed, the press drives the tight soil pit forming heads to retract, so that the tight soil pit forming rods are withdrawn out of the corresponding nutrition pot molds 1.
The seed sowing device 6 is the conventional technology, can adopt the seed sowing device on the existing combined seeding machine, and has different types and structures according to different seeding varieties and different mould numbers.
In this embodiment, the soil injection station, the soil compaction and nesting station, the solidification and molding station, the seeding station, the soil covering station, and the mold stripping station are all provided with output devices for conveying the mold box 2 to the conveying mechanism, as shown in fig. 2, the output devices include a rotary driving member, a driving gear 101, an intermediate gear 102, an input gear 103 connected with the rotary driving member, and an idler 104 for connecting the intermediate gear 102 and the input gear 103, the driving gear 101 and the intermediate gear 102 are mounted on the rack in a coaxial and synchronous rotating manner, the idler 104 is mounted on the rack through a switching mechanism and can be driven by the switching mechanism to be simultaneously meshed with the intermediate gear 102 and the input gear 103 or at least not meshed with the intermediate gear 102 and the input gear 103, and the mold box 2 is provided with a rack 105 meshed with the driving gear 101. The conveying mechanism of this embodiment is roller formula conveying mechanism, roller formula conveying mechanism is including installing a plurality of rollers 201 that arrange in proper order along the direction of transfer in the frame and linking to each other through drive mechanism and order about roller 201 pivoted drive assembly with each roller 201, this drive assembly adopts the combination of motor and chain drive mechanism or other prior art, rotatory driving piece is any one roller 201 in the roller formula conveying mechanism, input gear 103 links to each other with roller 201 through the connecting axle, take input gear 103 synchronous rotation when roller 201 rotates. When the mold box 2 needs to be conveyed to the conveying mechanism, the switching mechanism drives the idle gear 104 to be meshed with the intermediate gear 102 and the input gear 103 at the same time, the input gear 103 rotates synchronously with the roller 201, the power of the input gear is transmitted to the intermediate gear 102 through the idle gear 104, the intermediate gear 102 and the driving gear 101 rotate synchronously, and then the driving gear 101 drives the rack 105 to enable the mold box 2 to move to the conveying mechanism; when the mold box 2 is not required to be output, the switching mechanism drives the idle gear 104 to be not meshed with the intermediate gear 102 and the input gear 103, the input gear 103 rotates synchronously with the roller 201, but power is not transmitted to the intermediate gear 102 through the idle gear 104, the intermediate gear 102 and the driving gear 101 do not rotate, and further the driving gear 101 does not drive the rack 105, so that the mold box 2 is kept not moving on the station. In other embodiments, to realize non-power transmission, the idle gear 104 may be driven by a switching mechanism so that the idle gear 104 is not meshed with any one of the intermediate gear 102 and the input gear 103.
In this embodiment, the switching mechanism comprises a bracket 106 slidably mounted on the frame and a telescopic driving member 107 mounted on the frame for driving the bracket 106 to slide reciprocally, and the idler pulley 104 is rotatably mounted on the bracket 106. The telescopic driving member 107 is a telescopic electromagnet or other existing technologies, the idler gear 104 is simultaneously meshed with the intermediate gear 102 and the input gear 103 when the telescopic driving member 107 drives the support 106 to extend, and the idler gear 104 is not meshed with the intermediate gear 102 and the input gear 103 when the telescopic driving member 107 drives the support 106 to retract.
In this embodiment, the aperture of the through inner hole 12 is gradually increased from top to bottom, so that the pushing mechanism is convenient to push the nutrition pot out of the through inner hole 12 from the small aperture end. The mould body 11 is a metal material piece, preferably an alloy material piece, the heating assembly 13 is a high-frequency coil wound on the mould body 11, the heating starting device 5 is a high-frequency generator, high-frequency current generated by the high-frequency generator enters the high-frequency coil, and the mould body 11 made of the metal material is heated by high frequency, so that the surface body of the nutrition pot in the mould body can be dried.
In this embodiment, as shown in fig. 3, an annular baffle 14 is arranged at one end of the high-frequency coil on the die body 11, a locking nut 15 is connected to the other end of the high-frequency coil on the die body 11 through a thread, and the annular baffle 14 and the locking nut 15 block and position the high-frequency coil, so that the high-frequency coil does not move on the die body 11, and thus the accuracy of the position of the high-frequency coil is ensured, and the accuracy of the heating position is further ensured; two positioning holes 16 are formed in the annular baffle plate 14, the two positioning holes 16 are symmetrically distributed relative to the axis of the through hole, the axis of each positioning hole 16 is parallel to the axis of the through hole 12, positioning pins are arranged on the die box 2 corresponding to the positioning holes 16 and inserted into the corresponding positioning holes 16 to position the die body 11, so that the correct position of the nutrition pot die 1 in the die box 2 is ensured, and the production processes of the soil injection station, the soil compaction nest forming station, the curing forming station, the seeding station, the soil covering station and the mold stripping station are smoothly carried out.
In this embodiment, annotate the soil station, tight soil becomes nest station, solidification forming station, seeding station and earthing station and all is equipped with the bottom plate, and the bottom plate is used for holding nutrition alms bowl mould 1 and can seal the hole 12 bottom one end that link up of each nutrition alms bowl mould 1, can prevent that nutrition soil from dropping from link up hole 12 in the production process of each station. In other embodiments, each station may not be provided with a bottom plate, but a detachable bottom plate for sealing one end of the bottom of the through hole 12 of each nutrition pot mold 1 is arranged at the bottom of the through hole of the mold box 2, when the soil injection station, the soil tightening and nesting station, the curing and forming station, the seeding station and the soil covering station are used for production, the detachable bottom plate keeps one end of the bottom of the through hole 12 of each nutrition pot mold 1 sealed, and when the nutrition pot needs to be moved out of the nutrition pot mold 1 at the mold stripping station, the detachable bottom plate is taken down, and the nutrition pot can be moved out from one end of the through hole 12 by using the mold stripping device 8. This embodiment is still preferred in annotating the soil station, tight soil becomes nest station, solidification shaping station, seeding station, earthing station and demolding station all sets up the positioner who advances line location to mould case 2, makes mould case 2 can accurate location in the position that each station set for, guarantees the accurate nature and the stability of production, and after the production work of each station was accomplished, positioner can cancel the location to mould case 2, makes mould case 2 can carry to transport mechanism and get into next station.
The production line of the pure soil nutrition pot adopts the PLC control unit to perform centralized control, so that the production efficiency is improved, and the labor cost is saved. And manual control can also be adopted, so that the reliability of the manual control is higher.
A production method of a pure soil nutrition pot comprises the following steps:
(A) preparing a mold box 2 provided with a plurality of nutrition pot molds 1, wherein each nutrition pot mold 1 is provided with a through inner hole 12 and a heating assembly 13 arranged around the periphery of the through inner hole 12, and nutrient soil is injected into the through inner hole 12 of each nutrition pot mold 1;
(B) compacting the nutrient soil of each nutrient pot mould 1 to form a nest;
(C) heating the nutrient soil in the nutrition pot mould 1 by a heating component 13, drying the nutrient soil on the outer layer of the nutrition pot to a set drying degree, and keeping the nutrient soil on the inner layer of the nutrition pot to a set humidity which is more humid than the nutrient soil on the outer layer;
(D) sowing seeds into the nutrient soil in each nutrition pot mould 1;
(E) injecting covering soil into each nutrition pot mold 1 to cover the seeds, and finishing the manufacturing of the nutrition pots;
(F) and taking out the nutrition pots in the nutrition pot molds 1, and recycling the mold boxes 2 filled with the nutrition pot molds 1.
The production method for producing the pure soil nutrition pot by adopting the production line of the pure soil nutrition pot comprises the following steps:
firstly, placing a mould box 2 provided with a plurality of nutrition pot moulds 1 at a soil injection station, injecting prepared nutrition soil with certain components and certain humidity into each nutrition pot mould 1 by a soil injection device 3, and then conveying the mould box 2 to a soil tightening and nesting station by a conveying mechanism;
secondly, after the mould box 2 is conveyed to a soil compacting and nesting station, soil compacting and nesting are carried out on the nutrient soil in each nutrition pot mould 1 by a soil compacting and nesting device 4, and then the mould box 2 is conveyed to a curing and forming station by conveying;
after the mold box 2 is conveyed to a curing and forming station, a heating trigger device starts a trigger type heating assembly 13 of each nutrition pot mold 1 to heat, the nutrient soil on the outer layer of each nutrition pot is dried to a set drying degree, the nutrient soil on the inner layer of each nutrition pot keeps a set humidity which is more humid than the nutrient soil on the outer layer, and then the mold box 2 is conveyed to a seeding station through a conveying mechanism;
fourthly, after the mold box 2 is conveyed to a seeding station, the seed sowing device 6 is used for sowing seeds into each nutrition pot mold 1, and then the mold box 2 is conveyed to an earth covering station through the conveying mechanism;
fifthly, after the mold box 2 is conveyed to a soil covering station, covering soil is injected into the soil covering device 7 to cover the seeds, and then the mold box 2 is conveyed to a mold stripping station through a conveying mechanism;
sixthly, after the mold box 2 is conveyed to a mold stripping station, arranging a tray 301 below the mold stripping station, and ejecting the nutrition bowls in the nutrition bowl molds 1 in the mold box 2 to the tray 301 by a mold stripping device 8; the mould box 2 is then recovered and recycled.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-described embodiments. Modifications and variations that may occur to those skilled in the art without departing from the spirit and scope of the invention are to be considered as within the scope of the invention.
Claims (9)
1. The utility model provides a production line of pure soil texture nutrition alms bowl which characterized in that: comprises a frame and a mould box (2) provided with a plurality of nutrition pot moulds (1), wherein the nutrition pot moulds (1) comprise mould bodies (11) with through holes (12) and surrounding heating components (13) arranged on the periphery of the through holes (12), the frame is provided with an injection station, a soil tightening nest forming station, a curing forming station, a sowing station, an earth covering station and a mould stripping station which are sequentially connected through a conveying mechanism, the injection station is provided with an earth injection device (3) for injecting nutrition soil into each nutrition pot mould (1), the soil tightening nest forming station is provided with a soil tightening nest forming device (4) for tightening soil in each nutrition pot mould (1), the curing forming station is provided with a heating starting device (5) for starting the heating components (13) to heat, the sowing station is provided with a seed sowing device (6) for adding seeds into each nutrition pot mould (1), the soil covering station is provided with a soil covering device (7) for injecting nutrient soil into each nutrition pot mold (1) to cover seeds, and the mold stripping station is provided with a mold stripping device (8) for removing the nutrition pots in each nutrition pot mold (1) out of the nutrition pot molds (1);
the soil injection station, the soil compaction and nesting station, the curing and forming station, the seeding station, the soil covering station and the mold stripping station are all provided with output devices for conveying the mold box (2) to the conveying mechanism, the output device comprises a rotary driving part, a driving gear (101), an intermediate gear (102), an input gear (103) connected with the rotary driving part, and an idler gear (104) used for connecting the intermediate gear (102) and the input gear (103), the driving gear (101) and the intermediate gear (102) are arranged on the frame in a coaxial and synchronous rotating mode, the idle gear (104) is arranged on the frame through a switching mechanism and can be driven by the switching mechanism to be meshed with the intermediate gear (102) and the input gear (103) simultaneously, and can be driven by the switching mechanism to be disengaged from at least one of the intermediate gear (102) and the input gear (103), a rack (105) meshed with the driving gear (101) is arranged on the die box (2); and positioning devices for positioning the mould box (2) are arranged at the soil injection station, the soil compaction and nesting station, the curing and forming station, the seeding station, the soil covering station and the mould stripping station.
2. The production line of claim 1, wherein: soil scraping devices (9) are arranged between the soil tightening nest forming station and the curing forming station and between the soil covering station and the mold stripping station, and the soil scraping devices (9) comprise scrapers which are fixedly arranged and located above the conveying mechanism.
3. The production line of claim 1, wherein: the switching mechanism comprises a bracket (106) arranged on the rack in a sliding mode and a telescopic driving piece (107) arranged on the rack and used for driving the bracket (106) to slide in a reciprocating mode, and the idler pulley (104) is rotatably arranged on the bracket (106).
4. The production line of claim 1, wherein: transport mechanism is roller formula transport mechanism, roller formula transport mechanism including install in a plurality of rollers (201) that arrange in proper order along the direction of transfer in the frame and link to each other through drive mechanism and each roller (201) in order to order about roller (201) pivoted drive assembly, rotary driving spare does any one roller (201) among the roller formula transport mechanism, input gear (103) through the connecting axle with roller (201) link to each other.
5. The production line of claim 1, wherein: the aperture of the through inner hole (12) is gradually increased from top to bottom.
6. The production line of claim 1, wherein: the heating device is characterized in that the die body (11) is a metal material piece, the heating assembly (13) is a high-frequency coil wound on the die body (11), and the heating starting device (5) is a high-frequency generator.
7. The production line of claim 6, wherein: an annular baffle (14) is arranged at one end of the high-frequency coil on the die body (11), and a locking nut (15) is connected to the other end of the high-frequency coil on the die body (11) in a threaded manner; the die box is characterized in that more than two positioning holes (16) are formed in the annular baffle (14), positioning pins are arranged on the die box (2) corresponding to the positioning holes (16), and the positioning pins are inserted into the corresponding positioning holes (16).
8. The production line of claim 1, wherein: the soil injection station, the soil compaction nest forming station, the curing forming station, the seeding station and the soil covering station are all provided with bottom plates which are used for supporting the nutrition pot molds (1) and sealing one ends of the bottoms of the through inner holes (12) of the nutrition pot molds (1).
9. A method for producing pure soil nutrition pots by using the production line of the pure soil nutrition pots of claim 1, which is characterized by comprising the following steps: the method comprises the following steps:
(A) preparing a mould box (2) provided with a plurality of nutrition pot moulds (1), wherein each nutrition pot mould (1) is provided with a through inner hole (12) and a heating component (13) wound on the periphery of the through inner hole (12), and nutrient soil is injected into the through inner hole (12) of each nutrition pot mould (1);
(B) compacting the nutrient soil of each nutrient pot mould (1) to form a nest;
(C) heating the nutrient soil in the nutrition pot mould (1) by a heating component (13), drying the nutrient soil on the outer layer of the nutrition pot to a set drying degree, and keeping the nutrient soil on the inner layer of the nutrition pot to be more humid than the nutrient soil on the outer layer to be set humidity;
(D) sowing seeds into the nutrient soil in each nutrition pot mould (1);
(E) covering soil is injected into each nutrition pot mold (1) to cover the seeds, and the manufacturing of the nutrition pots is completed;
(F) and taking out the nutrition pots in the nutrition pot molds (1), and recycling the mold boxes (2) filled with the nutrition pot molds (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710120410.3A CN106613492B (en) | 2017-03-02 | 2017-03-02 | Production line and production method of pure soil nutrition pot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710120410.3A CN106613492B (en) | 2017-03-02 | 2017-03-02 | Production line and production method of pure soil nutrition pot |
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| Publication Number | Publication Date |
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| CN106613492A CN106613492A (en) | 2017-05-10 |
| CN106613492B true CN106613492B (en) | 2022-08-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113115667B (en) * | 2021-04-07 | 2022-05-31 | 常州机电职业技术学院 | Automatic soil filling equipment for nutrition pot |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2341390Y (en) * | 1997-07-22 | 1999-10-06 | 张保华 | Bowl making machine for raising seedlings in nutritions bowl |
| CN2643642Y (en) * | 2003-07-15 | 2004-09-29 | 抚顺市瑞丰生物肥有限公司 | Continuous seed lump compaction shaping machine |
| CN101473723B (en) * | 2008-12-31 | 2010-10-13 | 中国科学院遗传与发育生物学研究所 | Continuous bowl-making seeding machine |
| CN201344004Y (en) * | 2009-01-19 | 2009-11-11 | 中国石化集团胜利石油管理局钻井工艺研究院 | Gear meshing device for oil-well rig winch automatic bit feeding |
| CN101773015B (en) * | 2010-02-09 | 2012-07-04 | 沧州临港福财农业机械有限公司 | Compressed substrate seedling-culturing sowing machine |
| CN101960969B (en) * | 2010-09-03 | 2012-03-07 | 湖北工业大学 | Molding machine for compressed nutrition pot |
| CN102463706B (en) * | 2010-11-17 | 2014-06-18 | 枣阳天立包装实业有限公司 | Automatic paper barrel production equipment |
| CN202293385U (en) * | 2011-04-12 | 2012-07-04 | 吉林省农业科学院 | Thermal extruding constant-temperature molding straw nutrition pot mold |
| CN202655370U (en) * | 2012-06-12 | 2013-01-09 | 浙江久立特材科技股份有限公司 | Automatic glass powder feeding device of hot-extrusion steel pipe bar bepowdering platform |
| CN203136645U (en) * | 2013-03-22 | 2013-08-21 | 湖北千重浪种业有限公司 | Integrated machine for cotton-nutrient-bowl manufacturing and seeding |
| CN204031936U (en) * | 2014-07-24 | 2014-12-24 | 高保民 | A kind of feeding block seedlings raising machine |
| CN104920099B (en) * | 2015-02-27 | 2019-03-05 | 武汉长江控制设备研究所有限公司 | A kind of continuous maker of nutritive cube |
| CN206533809U (en) * | 2017-03-02 | 2017-10-03 | 湖南农业大学 | A kind of production line of pure soil property nutritive cube |
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2017
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