CN106564739A - Dynamic line-side rack system - Google Patents
Dynamic line-side rack system Download PDFInfo
- Publication number
- CN106564739A CN106564739A CN201610969489.2A CN201610969489A CN106564739A CN 106564739 A CN106564739 A CN 106564739A CN 201610969489 A CN201610969489 A CN 201610969489A CN 106564739 A CN106564739 A CN 106564739A
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- CN
- China
- Prior art keywords
- slide assemblies
- magazine
- feeding
- cylinder
- bin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention provides a dynamic line-side rack system. The dynamic line-side rack system is characterized by comprising a material taking slideway assembly, a material discharging slideway assembly located below the material taking slideway assembly, a material stopping and separating mechanism and a movable feeding platform, wherein the movable feeding platform can only contain a single material box and is switched among a material receiving state, a material taking state and an empty material box returning state under the control of a driving mechanism. Through standard design, the height and width of a feeding port of a full material box are consistent with those of a discharging port, and a burden charging carriage can feed the full material box and fetch the empty material box after automatic butt joint through control of a pneumatic element and a sensor. The labor intensity of material burdening personnel is greatly relieved, and production efficiency is improved.
Description
Technical field
The present invention relates to it is a kind of for electromotor, the racking system of change speed gear box automatic assembly line side dispensing, belong to vapour
Car power assembly assembles auxiliary device technical field.
Background technology
Electromotor and change speed gear box assembling automatic production line, the logistics distribution of line side is to ensure to produce the important ring being normally carried out
Section.Traditional electromotor and change speed gear box assembly line, the line rim charge frame of semi-automatic and auto station is all fixed, by logistics
Loose mail dolly to be assembled is dispensed into line side by personnel, and manually the magazine of full material is put on line rim charge frame, by empty magazine
Take back.In the behind of operative employee or the right and left, operative employee needs frequently to turn round line rim charge frame in assembly manipulation, sometimes also
Need frequently to walk about.With the great development of automobile industry, electromotor and change speed gear box assembling line automaticity increasingly
Height, generates beat also more and more higher, the requirement of these logistics distributions to production line and the requirement of human engineering also more and more higher.
In sum, traditional bin has the disadvantage that：Operative employee's feeding is inconvenient, and human engineering is bad, work efficiency
Low, operative employee's high labor intensive, restriction production line beat are further improved.
The content of the invention
The technical problem to be solved in the present invention is：Improve in the logistics distribution process of line side, the efficiency of operative employee's feeding.
In order to solve above-mentioned technical problem, the technical scheme is that there is provided a kind of line side dynamic racking system, its
It is characterised by, including：
Feeding slide assemblies, the end one of feeding slide assemblies is feeding mouth, and near operator, magazine is by entering for end two
After material mouth enters feeding slide assemblies, move to operator place orientation along feeding slide assemblies；
Positioned at the discharging slide assemblies of the lower section of feeding slide assemblies, the end one of the slide assemblies that discharge is near operator
Member, end two are discharging opening, and magazine is entered after discharging slide assemblies by the end one of the slide assemblies that discharge, along discharging slide assemblies
Move to discharging opening；
Block material mechanism, for the magazine on feeding slide assemblies is separated one by one, and controls magazine in turn from feeding cunning
The end two of road component skids off；
Movable feeding table, movable feeding table are only capable of accommodating single magazine, and movable feeding table is under the control of drive mechanism
Switching between splicing state, feeding state and empty magazine return state, wherein：
When movable feeding table is in splicing state, the magazine on feeding slide assemblies slips into activity feeding via end two
In platform；When movable feeding table is in feeding state, movable feeding table is under the control of drive mechanism to operator place side
After the dynamic setpoint distance of displacement, then overturn set angle；When movable feeding table returns state in empty magazine, on movable feeding table
Magazine via discharging slide assemblies end one slip into discharging slide assemblies.
Preferably, the magazine is slided by self gravitation on the feeding slide assemblies and the discharging slide assemblies
It is dynamic.
Preferably, the structure of the feeding slide assemblies and the discharging slide assemblies is identical, including positioned at the left and right sides
Slideway, be provided with the lifting body for hoistway in slide bottom, be provided with for preventing the magazine in the end of slideway
The Pneumatic stopper of downslide.
Preferably, the block material mechanism includes the axle that rotation is driven by cylinder one, and multiple blocks are provided with axle, adjacent
The distance between two blocks are suitable with the length of a magazine, and when block is located at position for the moment, magazine is in the feeding slideway
On component slidably, when block is located at position two, the magazine on the feeding slide assemblies is separated simultaneously one by one by block
Stop its slip, by axle drive block position gap between position one and position two switch so that the magazine
Skid off from the end two of feeding slide assemblies in turn.
Preferably, the movable feeding table includes being only capable of the bin and horizontal guide rail that accommodate a magazine, and bin is along level
Guide rail can be moved forward and backward, and horizontal guide rail promotes support to move forward and backward by the drive mechanism on support, meanwhile, by described
Drive mechanism drives bin to rotate.
Preferably, it is provided with the bin for controlling the control knob of the drive mechanism.
Preferably, feeding is provided with the bin point out grating.
Preferably, the drive mechanism includes cylinder two and combined cylinders, and the telescopic end of cylinder two is connected with the support
Knot, combined cylinders are made up of cylinder three and cylinder four, the telescopic end counteragent of cylinder three and cylinder four, the telescopic end of cylinder three
It is hinged with the support, the telescopic end of cylinder four is hinged with the bottom of the bin.
The present invention has following specific：
1st, human factor engineering optimization, towards lean production：Solve the problems, such as the human factor engineering of operative employee's feeding on assembly line.It is dynamic
The movable material platform of state bin carries self-turnover, makes the height of materials and distance of feeding this material platform in the Huang of operative employee's feeding
Carat (measure of the purity of gold) is put, and the labor intensity of operative employee mitigates significantly, and work efficiency is significantly improved；
2nd, bin and the dynamic auto cooperation of main conveyor line：Coordinate requiring by property for large-scale workpiece automatic transport, pick and place material
Position bracket carries automatic sliding device, meets the space requirement that main workpiece conveying passes through；Bin is placed on pile line operation work
Ingredient capsule can be passed through cylinder by movable material platform and sensor is controlled, is automatically sent in face of operative employee by front, and operative employee takes
After complete material, retract automatically；Operative employee's feeding height and distance meets human engineering, very convenient；Dynamic material platform and main line body are mutual
Lock control, does not affect the movement of pipeline top tray (pallet).
3rd, magazine queuing automatic separation gravity conveying：Automatic raw material feeding box block material mechanism is arranged on bin charging slideway, will be many
Individual ingredient capsule enters dynamic bin movable material platform after separating on demand, and bin is designed using gravity principle, without the need for driving means.Bin
Upper to match somebody with somebody photoelectric sensor testing agency, the full magazine of effective control is entered in face of operative employee in order.
4th, empty magazine auto-returned：After with feed box material sky, operative employee presses release button, and dynamic moving material platform can be with
Auto-returned, expects that platform is inclined after material platform cylinder action, and empty magazine is by automatically into return slideway, it is not necessary to artificial to operate；
In sum, by standardized designs, full magazine feeds open height and width with discharging open height and width to the present invention
Degree unification, is controlled by pneumatic element and sensor, it is possible to achieve full magazine is sent into after burden charging carriage automatic butt and empty material is fetched
Box；Greatly save the labor intensity of ingredients personnel, improve production efficiency (automatic blending car and the dynamic bin scope of non-of structure
It is interior).
Description of the drawings
Structural representations of the Fig. 1 for the runner portions in the present embodiment；
Fig. 2 is the structural representation of feeding slide assemblies or discharging slide assemblies；
Structural representations of the Fig. 3 for block material mechanism；
Fig. 4 is the structural representation of movable feeding table；
Schematic diagrams of the Fig. 5 for the line side dynamic racking system in embodiment in splicing state；
Schematic diagrams of the Fig. 6 for the line side dynamic racking system in embodiment in feeding state；
Fig. 7 is that the line side dynamic racking system in embodiment is in the empty schematic diagram for expecting return state.
Specific embodiment
To become apparent the present invention, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
Disclosed in the present embodiment, a kind of line side dynamic racking system includes feeding slide assemblies 1, discharging slide assemblies 2, gear
Several parts such as separated material mechanism 3, movable feeding table 4.
As shown in figure 1, feeding slide assemblies 1 and discharging slide assemblies 2 are each attached on aluminum alloy frame body 11, and it is in
Certain angle is in tilted layout so that magazine can be real by self gravitation on feeding slide assemblies 1 and discharging slide assemblies 2
Now move.In order to easy to use, the castor group 12 for being easy to bin to move can also be installed in 11 bottom of aluminum alloy frame body.
It is identical with reference to the structure of Fig. 2, feeding slide assemblies 1 and discharging slide assemblies 2, including the slideway positioned at the left and right sides
5, the lifting body 6 for hoistway 5 is provided with 5 bottom of slideway, be provided with for preventing under the magazine in the end of slideway 5
Sliding Pneumatic stopper 7.When break-off is needed, Pneumatic stopper 7 can be enabled, the magazine on two side slideways 5 is supported by which
Firmly, magazine is prevented to glide.When needing to rework, effect of the Pneumatic stopper 7 to magazine is released, start normal work.
By block material mechanism 3 as shown in Figure 3, on the one hand the magazine on feeding slide assemblies 1 can be separated one by one,
On the other hand it is also possible that magazine is skidded off from feeding slide assemblies 1 in turn.In the present embodiment, block material mechanism 3 include by
One 3-1 of cylinder drive rotate axle 3-2, be provided with axle 3-2 the distance between multiple block 3-3, two neighboring block 3-3 with
The length of one magazine is suitable.When block 3-3 is located at position for the moment, magazine on the feeding slide assemblies 1 slidably；When
When block is located at position two, the magazine on the feeding slide assemblies 1 is separated one by one by block 3-3 and stop its slip.By
Axle 3-2 drives the position gap ground of block 3-3 to switch between position one and position two, so that the magazine is in turn from taking
Material slide assemblies 1 are skidded off.The action of one 3-1 of cylinder is controlled by outside control unit, can also increase photoelectric sensor, to examine
The state of magazine on material slide assemblies 1 is measured, the action of one 3-1 of cylinder is controlled according to the state for detecting.
Present invention additionally comprises the transformable movable feeding table 4 in position, with reference to Fig. 4, movable feeding table 4 includes being only capable of receiving one
The bin 4-1 and horizontal guide rail 4-2 of individual magazine, bin 4-1 can be moved forward and backward along horizontal guide rail 4-2, and horizontal guide rail 4-2 is located at and props up
On frame 4-3, support 4-3 is promoted to move forward and backward by drive mechanism, meanwhile, drive bin 4-1 to rotate by drive mechanism.In bin 4-
Be additionally provided with 1 grating 4-5 is pointed out for the control knob 4-4 and feeding for controlling drive mechanism.
In the present embodiment, drive mechanism is using the realization of multiple cylinders, including cylinder 28 and combined cylinders, cylinder 28
Telescopic end is linked with the support 4-3, and combined cylinders are made up of cylinder 39 and cylinder 4 10, cylinder 39 and cylinder 4 10
Telescopic end counteragent, the telescopic end of cylinder 39 are hinged with the support 4-3, the telescopic end of cylinder 4 10 and the bin 4-1
Bottom be hinged.
The course of work of the present invention specifically includes following steps：
Step 1：Full magazine by logistic car, is docked by logistics distribution personnel from the rear end of feeding slide assemblies 1.Docking
Afterwards, logistics distribution person's operation dispensing vehicle, full magazine can automatically flow into feeding slide assemblies 1, and in the control of block material mechanism 3
Under separate one by one, while being parked on feeding slide assemblies 1.
Step 2：Movable feeding table 4 is in splicing state as shown in Figure 5, and the cylinder 4 10 in combined cylinders stretches out, gas
39 contractions of cylinder.
Step 3：The one 3-1 actions of cylinder of block material mechanism 3, a full magazine of letting pass are sliding from feeding slide assemblies 1
Enter movable feeding table 4.
Step 4：With reference to Fig. 6, after main line pallet enters station, by station control system control, movable feeding table 4 exists
Under the driving of cylinder 28, full magazine is sent in face of operative employee.
Step 5：Movable feeding table 4 is overturn an angle by 39 auto-extending of cylinder, is allowed magazine to be in and is highly convenient for behaviour
The state of workmanship's feeding.
Step 6：Operative employee starts working, and the material of assembling will be needed to take out from magazine in this station, and is installed to
In motivation, and the control knob for bin return is clicked, movable feeding table 4 returns to Fig. 5 shapes under the driving of cylinder 28
State.
Step 7：After material inside the magazine is finished, operative employee presses another again for discharging the control of the magazine of sky
Button, cylinder 28 are retracted, and cylinder 28 and cylinder 39 are retracted, and movable feeding table 4 is in state described in Fig. 7.
Step 8：On material platform, stopper is automatically releasable sky magazine, and magazine enters empty magazine and returns slideway.
Claims (8)
1. a kind of line side dynamic racking system, it is characterised in that include：
Feeding slide assemblies (1), the end one of feeding slide assemblies (1) is feeding mouth, end two near operator, magazine by
After feeding mouth enters feeding slide assemblies (1), move to operator place orientation along feeding slide assemblies (1)；
Positioned at the discharging slide assemblies (2) of the lower section of feeding slide assemblies (1), the end one of the slide assemblies (2) that discharge is near behaviour
Make personnel, end two is discharging opening, and by the end one of the slide assemblies that discharge (2) into after discharging slide assemblies (2), edge goes out magazine
Material slide assemblies (2) is moved to discharging opening；
Block material mechanism (3), for the magazine on feeding slide assemblies (1) is separated one by one, and controls magazine in turn from feeding
The end two of slide assemblies (1) skids off；
Movable feeding table (4), movable feeding table (4) are only capable of accommodating single magazine, and movable feeding table (4) in the control of drive mechanism
Switching under system between splicing state, feeding state and empty magazine return state, wherein：
When movable feeding table (4) is in splicing state, the magazine on feeding slide assemblies (1) slips into activity via end two and send
In material platform (4)；When movable feeding table (4) is in feeding state, movable feeding table (4) is under the control of drive mechanism to operation
After personnel place orientation movement setpoint distance, then overturn set angle；When movable feeding table (4) returns state in empty magazine
When, the magazine on movable feeding table (4) slips into discharging slide assemblies (2) via the end one of discharging slide assemblies (2).
2. a kind of line side dynamic racking system as claimed in claim 1, it is characterised in that the magazine is in the feeding slideway
Slide by self gravitation on component (1) and discharging slide assemblies (2).
3. a kind of line side dynamic racking system as claimed in claim 2, it is characterised in that the feeding slide assemblies (1) and
The structure of discharging slide assemblies (2) is identical, including the slideway (5) positioned at the left and right sides, slideway (5) bottom be provided with for
The lifting body (6) of hoistway (5), is provided with the Pneumatic stopper for preventing the magazine from gliding in the end of slideway (5)
(7)。
4. a kind of line side dynamic racking system as claimed in claim 1, it is characterised in that the block material mechanism (3) includes
The axle (3-2) for rotating is driven by cylinder one (3-1), multiple blocks (3-3), two neighboring block (3-3) are provided with axle (3-2)
The distance between it is suitable with the length of a magazine, when block (3-3) positioned at position for the moment, magazine is in the feeding slide assemblies
(1) on slidably, when block be located at position two when, by block (3-3) by the magazine on the feeding slide assemblies (1) one by one
Separate and stop its slip, driven by axle (3-2) the position gap ground of block (3-3) to switch between position one and position two,
So that end two of the magazine in turn from feeding slide assemblies (1) skids off.
5. a kind of line side dynamic racking system as claimed in claim 1, it is characterised in that the movable feeding table (4) includes
It is only capable of accommodating the bin (4-1) and horizontal guide rail (4-2) of a magazine, bin (4-1) can be moved in front and back along horizontal guide rail (4-2)
Dynamic, horizontal guide rail (4-2) promotes support (4-3) to move forward and backward by the drive mechanism on support (4-3), meanwhile, by institute
Stating drive mechanism drives bin (4-1) to rotate.
6. a kind of line side dynamic racking system as claimed in claim 5, it is characterised in that be provided with the bin (4-1)
For controlling the control knob (4-4) of the drive mechanism.
7. a kind of line side dynamic racking system as claimed in claim 5, it is characterised in that be provided with the bin (4-1)
Feeding prompting grating (4-5).
8. a kind of line side dynamic racking system as claimed in claim 5, it is characterised in that the drive mechanism includes cylinder two
(8) and combined cylinders, telescopic end and the support (4-3) of cylinder two (8) are linked, and combined cylinders are by cylinder three (9) and gas
Cylinder four (10) is constituted, the telescopic end counteragent of cylinder three (9) and cylinder four (10), the telescopic end of cylinder three (9) with described
Frame (4-3) is hinged, and telescopic end and the bottom of the bin (4-1) of cylinder four (10) are hinged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610969489.2A CN106564739B (en) | 2016-10-26 | 2016-10-26 | A kind of line side dynamic racking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610969489.2A CN106564739B (en) | 2016-10-26 | 2016-10-26 | A kind of line side dynamic racking system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106564739A true CN106564739A (en) | 2017-04-19 |
| CN106564739B CN106564739B (en) | 2019-04-05 |
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ID=58541455
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610969489.2A Active CN106564739B (en) | 2016-10-26 | 2016-10-26 | A kind of line side dynamic racking system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108045900A (en) * | 2017-12-08 | 2018-05-18 | 大连佳林设备制造有限公司 | Wiring board multi-angle loading stage |
| CN108100588A (en) * | 2017-12-22 | 2018-06-01 | 柯马(上海)工程有限公司 | A kind of gravity for transport system |
| CN108706311A (en) * | 2018-07-12 | 2018-10-26 | 苏州博涵家居用品有限公司 | A kind of automatic conveying feeding machine |
| CN109205171A (en) * | 2018-09-21 | 2019-01-15 | 广汽菲亚特克莱斯勒汽车有限公司广州分公司 | The automatic wire charging device of body of a motor car harness |
| CN109399053A (en) * | 2018-12-21 | 2019-03-01 | 永固集团股份有限公司 | A kind of material frame switching device |
| CN111453285A (en) * | 2020-03-26 | 2020-07-28 | 潍坊路加精工有限公司 | AGV-based material management and distribution system and method |
| CN111762554A (en) * | 2020-06-17 | 2020-10-13 | 巨轮（广州）机器人与智能制造有限公司 | Material frame capable of automatically replacing material frame |
| CN111959868A (en) * | 2019-05-20 | 2020-11-20 | 湖北铭科达自动化设备有限公司 | Transmission device |
| CN114455243A (en) * | 2022-03-23 | 2022-05-10 | 江苏北人智能制造科技股份有限公司 | Material box turnover frame |
| CN115041949A (en) * | 2022-06-28 | 2022-09-13 | 福州联泓交通器材有限公司 | Seat framework assembling equipment and working method thereof |
| CN115108233A (en) * | 2022-07-20 | 2022-09-27 | 东风汽车股份有限公司 | Assembly line backing plate return mechanism and assembly line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108045900A (en) * | 2017-12-08 | 2018-05-18 | 大连佳林设备制造有限公司 | Wiring board multi-angle loading stage |
| CN108100588A (en) * | 2017-12-22 | 2018-06-01 | 柯马(上海)工程有限公司 | A kind of gravity for transport system |
| CN108706311A (en) * | 2018-07-12 | 2018-10-26 | 苏州博涵家居用品有限公司 | A kind of automatic conveying feeding machine |
| CN108706311B (en) * | 2018-07-12 | 2024-03-01 | 苏州博涵家居用品有限公司 | Automatic conveying and feeding machine |
| CN109205171A (en) * | 2018-09-21 | 2019-01-15 | 广汽菲亚特克莱斯勒汽车有限公司广州分公司 | The automatic wire charging device of body of a motor car harness |
| CN109399053A (en) * | 2018-12-21 | 2019-03-01 | 永固集团股份有限公司 | A kind of material frame switching device |
| CN109399053B (en) * | 2018-12-21 | 2024-04-30 | 永固集团股份有限公司 | Material frame switching device |
| CN111959868B (en) * | 2019-05-20 | 2022-05-20 | 湖北铭科达自动化设备有限公司 | Transmission device |
| CN111959868A (en) * | 2019-05-20 | 2020-11-20 | 湖北铭科达自动化设备有限公司 | Transmission device |
| CN111453285A (en) * | 2020-03-26 | 2020-07-28 | 潍坊路加精工有限公司 | AGV-based material management and distribution system and method |
| CN111762554A (en) * | 2020-06-17 | 2020-10-13 | 巨轮（广州）机器人与智能制造有限公司 | Material frame capable of automatically replacing material frame |
| CN114455243A (en) * | 2022-03-23 | 2022-05-10 | 江苏北人智能制造科技股份有限公司 | Material box turnover frame |
| CN115041949A (en) * | 2022-06-28 | 2022-09-13 | 福州联泓交通器材有限公司 | Seat framework assembling equipment and working method thereof |
| CN115041949B (en) * | 2022-06-28 | 2023-05-23 | 福州联泓交通器材有限公司 | Seat framework assembling equipment and working method thereof |
| CN115108233A (en) * | 2022-07-20 | 2022-09-27 | 东风汽车股份有限公司 | Assembly line backing plate return mechanism and assembly line |
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| CN106564739B (en) | 2019-04-05 |
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