CN106520317A - 一种锆合金旋压加工工艺润滑剂组合物 - Google Patents

一种锆合金旋压加工工艺润滑剂组合物 Download PDF

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CN106520317A
CN106520317A CN201610963553.6A CN201610963553A CN106520317A CN 106520317 A CN106520317 A CN 106520317A CN 201610963553 A CN201610963553 A CN 201610963553A CN 106520317 A CN106520317 A CN 106520317A
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zircaloy
processing technology
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rotary pressing
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黄福川
赵金城
潘发存
胡雄风
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Guangxi University
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Abstract

本发明公开了一种锆合金旋压加工工艺润滑剂组合物，采用质量比1/3的MVI750基础油和2/3的酯类油聚异丙二醇复酯复合作为复合基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、防锈剂、抗泡剂、抗氧抗腐剂等。本发明的组合物具有良好的冷却性、润滑性、扩散性、清洗性、防锈性、抗氧防腐性以及粘附性，减少表面擦伤和划痕。

Description

一种锆合金旋压加工工艺润滑剂组合物
技术领域
本发明一种锆合金旋压加工工艺润滑剂组合物属于金属加工工艺润滑剂领域。
背景技术
锆合金可以耐很高的温度，用作制作核反应的第一层保护壳。锆的热中子俘获截面小，有突出的核性能，是发展原子能工业不可缺少的材料，以锆为基添加其他元素组成的合金，是一类广泛用于核反应堆的难熔金属材料。锆粉在空气中易燃烧，可作引爆雷管及无烟火药。锆是一种稀有金属，具有惊人的抗腐蚀性能、极高的熔点、超高的硬度和强度等特性，被广泛用在航空航天、军工、核反应、原子能领域。锆的可塑性好，易于加工成板、丝等。锆在加热时能大量地吸收氧、氢、氮等气体，可用作贮氢材料。
旋压技术起源于古代制陶工艺。他是一种综合了锻造、挤压、拉件、弯曲、环轧、横轧和滚挤等工艺特点的少无切削加工的先进工艺。通常将金属简坯、平板毛坯或预制坯用尾顶顶紧在旋压机模上，由主轴带动芯棒和坯料旋转；同时旋压轮从毛坯一侧将材料挤压在旋转的芯模上，使材料产生逐点连续的塑性变形，从而获得各种母线形状的空心旋转体零件。根据旋压加工过程中的毛坯厚度变化情况，把旋压工艺分为普通旋压和强力旋压两种，即普通旋压和强力旋压。
普通旋压简称普旋。普旋过程中毛坯的厚度基本保持不变，成形主要依靠坯料沿圆周的收缩及沿半径方向上伴长不变形来实现。其主要特征是在成形过程中，可以明显看出坯料外径的变化。普通旋压的基本方式有：拉深旋压(拉旋)、缩径旋压(缩旋)和扩径旋压(扩旋)等三种。
发明内容
本发明要解决的技术问题是提供一种具有良好的冷却性、润滑性、扩散性、清洗性、防锈性、抗氧防腐性以及粘附性，减少表面擦伤和划痕的锆合金旋压加工工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种锆合金旋压加工工艺润滑剂组合物，采用质量比1/3的MVI750基础油和2/3的酯类油聚异丙二醇复酯复合作为复合基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量
基础油 余量
抗氧剂 0.05～0.2％
金属减活剂 0.06～0.2％
油性剂 5～7％
摩擦改进剂 2～3％
极压剂 4～5％
抗磨剂 5～8％
防锈剂 0.06～0.3％
抗泡剂 10～50ppm
抗氧抗腐剂 0.5～1.5％
以上各组分的质量百分比总和是100％。
抗氧剂是采用质量比50％的硫化烷基酚T504和50％的二壬基二苯胺T558复合。
金属减活剂是采用苯三唑衍生物T551。
油性剂是硫化棉籽油。
摩擦改进剂是烷基三苯硫代磷酸酯。
极压剂是酸性亚磷酸二丁酯T304。
抗磨剂是氯化石蜡T301。
防锈剂是采用苯并三氮唑T706和质量比50％的烷基磷酸咪唑啉盐T708复合。
抗泡剂是甲基硅油。
抗氧抗腐剂是二烷基二硫代氨基甲酸酯。
本发明的优点在于：
本发明的组合物具有良好的冷却性、润滑性、扩散性、清洗性、防锈性、抗氧防腐性以及粘附性，减少表面擦伤和划痕；能降低旋压加工负荷和能耗，促进金属在模具中流动，防止模具卡死，减少模具磨损和材料损耗，加快散热，提高旋压工件质量和生产效率，提高加工残屑安全回收。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
组分 质量百分比含量
质量比1/3的MVI750基础油和2/3的酯类油(聚异丙二醇复酯)复合 余量
质量比50％的硫化烷基酚(T504)和50％的二壬基二苯胺(T558)复合 0.1％
苯三唑衍生物(T551) 0.1％
硫化棉籽油 6.0％
烷基三苯硫代磷酸酯 2.5％
酸性亚磷酸二丁酯(T304) 4.5％
氯化石蜡(T301) 6.0％
质量比50％苯并三氮唑T706和质量比50％的烷基磷酸咪唑啉盐T708复合 0.1％
甲基硅油 20ppm
二烷基二硫代氨基甲酸酯 1.0％
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
组分 质量百分比含量
质量比1/3的MVI750基础油和2/3的酯类油(聚异丙二醇复酯)复合 余量
质量比50％的硫化烷基酚(T504)和50％的二壬基二苯胺(T558)复合 0.15％
苯三唑衍生物(T551) 0.15％
硫化棉籽油 6.4％
烷基三苯硫代磷酸酯 2.3％
酸性亚磷酸二丁酯(T304) 4.7％
氯化石蜡(T301) 7.0％
质量比50％苯并三氮唑T706和质量比50％的烷基磷酸咪唑啉盐T708复合 0.2％
甲基硅油 20ppm
二烷基二硫代氨基甲酸酯 1.4％
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
组分 质量百分比含量
质量比1/3的MVI750基础油和2/3的酯类油(聚异丙二醇复酯)复合 余量
质量比50％的硫化烷基酚(T504)和50％的二壬基二苯胺(T558)复合 0.15％
苯三唑衍生物(T551) 0.15％
硫化棉籽油 6.5％
烷基三苯硫代磷酸酯 2.5％
酸性亚磷酸二丁酯(T304) 4.2％
氯化石蜡(T301) 7.0％
质量比50％苯并三氮唑T706和质量比50％的烷基磷酸咪唑啉盐T708复合 0.2％
甲基硅油 20ppm
二烷基二硫代氨基甲酸酯 1.2％
以上各组分质量百分比含量总和为100％。
实施例3产品的主要技术指标
项目 指标
40℃运动粘度/(mm2﹒s-1) 177.5
闪点(开口)/℃ 262
凝点/℃ -28
粘度指数 154
腐蚀(铜片、100℃、3h)/级 1
抗乳化度82℃(40-37-3)/min 11
抗氧化安定性(旋转氧弹法，150℃)，min 340
四球试验：Pb/N 933
烧结负荷PD/N 7855
梯姆肯，N 325
杌械杂质，％ 无
水分，％ 痕迹
蒸发损失(Noack法,250℃,1h)(m),％ 9.5
实施例2产品的主要技术指标
项目 指标
40℃运动粘度/(mm2﹒s-1) 176.8
闪点(开口)/℃ 271
凝点/℃ -28
粘度指数 157
腐蚀(铜片、100℃、3h)/级 1
抗乳化度82℃(40-37-3)/min 10
抗氧化安定性(旋转氧弹法，150℃)，min 342
四球试验：Pb/N 939
烧结负荷PD/N 7905
梯姆肯，N 321
杌械杂质，％ 无
水分，％ 痕迹
蒸发损失(Noack法,250℃,1h)(m),％ 9.9
实施例1产品的主要技术指标
项目 指标
40℃运动粘度/(mm2﹒s-1) 179.2
闪点(开口)/℃ 266
凝点/℃ -30
粘度指数 159
腐蚀(铜片、100℃、3h)/级 1
抗乳化度82℃(40-37-3)/min 12
抗氧化安定性(旋转氧弹法，150℃)，min 331
四球试验：Pb/N 923
烧结负荷PD/N 7826
梯姆肯，N 319
杌械杂质，％ 无
水分，％ 痕迹
蒸发损失(Noack法,250℃,1h)(m),％ 10.1

Claims (10)

1.一种锆合金旋压加工工艺润滑剂组合物，其特征在于：采用质量比1/3的MVI750基础油和2/3的酯类油聚异丙二醇复酯复合作为复合基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.05～0.2％ 金属减活剂 0.06～0.2％ 油性剂 5～7％ 摩擦改进剂 2～3％ 极压剂 4～5％ 抗磨剂 5～8％ 防锈剂 0.06～0.3％ 抗泡剂 10～50ppm 抗氧抗腐剂 0.5～1.5％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于抗氧剂是采用质量比50％的硫化烷基酚T504和50％的二壬基二苯胺T558复合。
3.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于金属减活剂是苯三唑衍生物T551。
4.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于油性剂是硫化棉籽油。
5.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于摩擦改进剂是烷基三苯硫代磷酸酯。
6.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于极压剂是酸性亚磷酸二丁酯T304。
7.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于抗磨剂是氯化石蜡T301。
8.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于防锈剂是采用质量比50％苯并三氮唑T706和质量比50％的烷基磷酸咪唑啉盐T708复合。
9.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于抗泡剂是甲基硅油。
10.如权利要求1所述的一种锆合金旋压加工工艺润滑剂组合物，其特征在于抗氧抗腐剂是二烷基二硫代氨基甲酸酯。
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104862035A (zh) * 2015-06-05 2015-08-26 广西大学 冷旋压钛合金管润滑剂组合物

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104862035A (zh) * 2015-06-05 2015-08-26 广西大学 冷旋压钛合金管润滑剂组合物

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
汪德涛: "《润滑油及润滑脂实用手册》", 31 January 2003, 广东科技出版社 *
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