CN106516873A - Six-shaft fly fork type winding machine with stretching mechanism - Google Patents
Six-shaft fly fork type winding machine with stretching mechanism Download PDFInfo
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- CN106516873A CN106516873A CN201611072526.6A CN201611072526A CN106516873A CN 106516873 A CN106516873 A CN 106516873A CN 201611072526 A CN201611072526 A CN 201611072526A CN 106516873 A CN106516873 A CN 106516873A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 76
- 238000004804 winding Methods 0.000 title claims abstract description 48
- 238000010008 shearing Methods 0.000 claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 230000003287 optical effect Effects 0.000 claims description 62
- 230000033001 locomotion Effects 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 27
- 238000009966 trimming Methods 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 208000019300 CLIPPERS Diseases 0.000 claims description 2
- 230000009471 action Effects 0.000 claims description 2
- 208000021930 chronic lymphocytic inflammation with pontine perivascular enhancement responsive to steroids Diseases 0.000 claims description 2
- 239000004020 conductor Substances 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000001138 tear Anatomy 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
- B65H54/24—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores having a plurality of winding units moving along an endless path past one or more fixed servicing units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
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- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses a six-shaft fly fork type winding machine with a stretching mechanism. The six-shaft fly fork type winding machine comprises a six-shaft mechanism used for station converting, a fly fork type winding mechanism used for coil winding, an air shear mechanism used for coil shearing, a discharging mechanism used for pushing out a coil, and the stretching mechanism used for stretching and shaping of the discharged coil. The six-shaft fly fork type winding machine can finish coil winding, shearing, stretching and shaping operation in a full-automatic manner in the sequential feeding and discharging processes, and the beneficial effects of high efficiency and the high yield are achieved.
Description
Technical field
The present invention relates to coil winding machine, and in particular to a kind of six axle flying fork type coil winding machines with drawing mechanism.
Background technology
At present, the forming method of coil be with the wires such as enamel-covered wire, cotton covered wire one circle against a figure ground coiling form, into
During type, process flows multiple through heated baking, insulation, stretcher strain etc., mistake of the coil in each station conversion is needed
Cheng Zhong, needs that what is repeated to remove from tool and coil is installed to another tool up, and tool each time is changed, and is had
It is likely to result in winding deformation, wire rod to come off and the harmful effect such as wire rod scratch, so as to reduce the yields of production coil, improves
Production cost, on the other hand, according to design requirement, coil will also be shaped as rectangle or racetrack by modes such as stretchings, urgently
Need a kind of coil winding machine that can overcome the problems referred to above.
The content of the invention
Compared with prior art, the invention provides a kind of six axle flying fork type coil winding machines with drawing mechanism, solve existing
The deficiency of winding method, there is provided a kind of to complete coiling, trimming, the coiling of stretching shaping operation during loading and unloading
Machine.
A kind of six axle flying fork type coil winding machines with drawing mechanism include for station conversion six axis mechanisms, for coiling line
The flying fork type winding mechanism of circle, the gas shearing machine structure for trimming, the cutting agency for releasing coil, for blanking coil stretch
The drawing mechanism of shaping;
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of gears for being used for tightening coil lead
Piece module;
Six indexing rotary table modules include the index dial of rotating shaft vertical direction arrangement, the line in the index dial rotating shaft
Circle rotating disk;
Coil stuck-module include root be arranged on the coil rotating disk on fixed main shaft, for finely tuning outside fixed main shaft
Elongation adjust annulus, can along correspondence fixed main shaft in axial sliding sliding sleeve, for sliding sleeve reset sliding sleeve spring, be used for
The die head and the supporting release ring of the die head of coil sizing, it is close that the regulation annulus is arranged on the fixed main shaft
On the outer shroud of root, the fixed main shaft is being provided with baffle ring one, gear near the position for adjusting annulus and close end respectively
Ring two, the fixed main shaft are provided with a chute between baffle ring one and baffle ring two vertically, and the sliding sleeve inwall is provided with insertion and slides
The latch one of groove, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, sliding sleeve bullet
Sliding sleeve is pressed on the baffle ring one by spring near fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from turning
Disk one end, the other end is the semiclosed face for being provided with hole, and die head root is fixed on the fixed main shaft end tip, and end is from pushing away
The hole for going out the semiclosed face of ring passes;
The catch that catch module includes the root catch stock being arranged on rotating disk, is fixed on the long boom end of catch, catch
Cable clamping interface is provided with away from the coil rotating disk side;
Between two adjacent groups coil stuck-module, angle is 60 °, and catch module is arranged on two adjacent groups coil stuck-module
Between, it is 30 ° with the angle between adjacent windings stuck-module;
The sub-degree angle of index dial is set to 60 °, and each coil stuck-module is successively in direction one, direction two, direction
3rd, circulation conversion and stop between direction four, direction five, direction six, between adjacent two direction, angle is 60 °;
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, energy
The edge translation driving means that correspondingly support frame module of coil stuck-module axially-movable, the driving support plate module are moved,
Can be around the flying trident rotary axis module that main shaft module axis is rotated, the device of rotation driving for driving the flying trident rotary axis module rotation, edge
The main shaft mould emptier of the coil stuck-module axially-movable, the demoulding driving means for driving mould emptier motion;
Coiling base bottom is fixed on board;
Support frame module includes that two edges correspond to the axial arranged slide rail of coil stuck-module, are slidably mounted on two respectively
Slide block one, slide block two and bobbin support on slide rail, the slide rail are fixed on base, the bobbin support bottom surface and institute
State slide block one, slide block two to be fixedly connected;
Flying trident rotary axis module includes the live spindle rotated around correspondence coil stuck-module axis, resets for live spindle
Main shaft spring and the collar bush of main shaft synchronous axial system, collar bush bearing, the bearing holder (housing, cover) fixed for the collar bush bearing,
For rotating the flying trident of coiling wire rod;The bearing holder (housing, cover) passes through support frame as described above and is fixed on support frame as described above, collar bush axle
Hold outer shroud to be connected with bearing holder (housing, cover) inner ring surface, collar bush bearing inner ring is connected with collar bush outer ring surface;Live spindle is worn
Cross and be slidably mounted in the collar bush, live spindle is being fixed with screens away from the direction end of correspondence coil stuck-module
Nut, is being provided with top cover near correspondence coil stuck-module one end end, and the live spindle is being provided near top cover one end
Back-up ring one and it is provided with chute between back-up ring one and collar bush vertically, the collar bush inner surface setting has latch to be stuck in institute
State in the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident
Bottom fixed cover collar bush towards correspondence coil stuck-module one end, the bifurcation ostium end of the flying trident towards top cover simultaneously
And two divergent ends are arranged in top cover both sides, sheave, the circular groove tangent line of the sheave in one of divergent ends, is provided with
Direction is with the live spindle axis at grade;
Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped de-
Two divergent ends of mould device be arranged on live spindle between the outer ring surface both sides of screens nut location, two divergent ends away from
From the external diameter more than the live spindle and less than the external diameter of the screens nut, the slide bar two ends are fixed on bracing frame, U
The basal sliding of type stripper is arranged on the slide bar;
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, cuts base, two gas including gas
Dynamic shears, can along the catch module axis direction movement gas cut bracing frame, drive gas cut bracing frame movement gas cut driving dress
Put, gas is cut bracing frame and is slidably mounted on gas and cuts on base, and two pneumatic scissors are fixed on the gas and cut on bracing frame, and two pneumatic
The work head of shears is located at the catch module both sides respectively;
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including bifurcated mouth towards homologous pair
The U-shaped card position device of circle stuck-module, the screens driving means for driving U-shaped card position device vertically movable and drive U-shaped card position device along
The release driving means of correspondence coil stuck-module axially-movable;Convex shoulder is provided with the sliding sleeve outer shroud of the coil stuck-module
First, the distance between convex shoulder two, two bifurcated mouths of U-shaped card position device are outer more than the fixing axle sliding sleeve non-convex shoulders
Footpath, less than the external diameter at convex shoulder position, when screens drive module drives U-shaped card position device to move up, the two of U-shaped card position device
Individual bifurcated mouth is between convex shoulder one, convex shoulder two;
Drawing mechanism is arranged in the outside of cutting agency correspondence coil stuck-module, including stretching base, can be along correspondence
The main support module of coil stuck-module axis direction motion, the stretching that can be moved along correspondence coil stuck-module axis direction
Mould head module, can along the horizontal pressing line module that correspondence coil stuck-module axis direction is moved, can vertical direction move
Upper pressing line module;
The stretching base bottom is fixed on board;
Stretching main support module includes the stretching optical axis one, stretch light along correspondence coil stuck-module axis direction arrangement
Axle two, stretch main support, driving along correspondence coil stuck-module axial-movement stretch the main support cylinder that main support is moved;
The stretching optical axis one, stretching optical axis two two ends are separately fixed on stretching base, stretching main support be slidably mounted on optical axis one,
On optical axis two, it is fixed on stretching base along the main support cylinder body of correspondence coil stuck-module axis arrangement, main support gas
The piston rod of cylinder is connected with stretching main support;
The stretching main support has an overhanging end towards correspondence coil stuck-module direction, and overhanging end end is fixed
There is one piece of head board perpendicular to correspondence coil stuck-module axis, be provided with the middle of head board for drawing die head module operation
Hole, in the pressing line module that is fixedly arranged above of head board, upper pressing line module is slided by the line ball cylinder one, line ball that vertical direction is arranged
Rail one, line ball slide block one, buffer spring, pressure-ray film one are constituted, and one body of line ball cylinder and line ball slide block one are separately fixed at institute
State on the overhanging end of stretching main support, the piston rod of line ball cylinder one is fixedly connected with line ball slide rail one, and line ball slide rail one slides
On line ball slide block one, pressure-ray film one is fixed on outside slide rail, and buffer spring one end is connected with slide rail one, the other end with it is described
Stretching main support overhanging end is connected;
Drawing die head module is included along stretching optical axis three, the stretching optical axis for corresponding to coil stuck-module axis direction
4th, drawing plate one, supporting drawing die be first, drawing die head two, drives the stretching of drawing die head module motion to release
Cylinder, the draft cylinder for driving the two vertical direction motion of drawing die head;Stretching optical axis three, stretching optical axis four pass through the stretching
Main support, the one end away from correspondence coil stuck-module are fixed on drawing plate one, and stretching is released cylinder body and is fixed on stretching
On plate one, piston rod is connected with stretching main support;Optical axis three is fixed with drawing towards correspondence coil stuck-module axis direction
Stretch mould first, optical axis four is fixed with drawing plate two towards correspondence coil stuck-module axis direction, vertically square on drawing plate two
To stretching slide rail one, draft cylinder is provided with, stretches slide block two and be slidably mounted on the work stretched on slide rail one and with draft cylinder
Stopper rod connects, and drawing die head two is fixed on stretching slide block two, drawing die is first and drawing die head two can pass through it is described
The hole of head board simultaneously carries out the stretching and merging action of vertical direction in hole;
Horizontal pressing line module includes stretching optical axis five, stretching optical axis six, two, two groups of drawing plate is positioned opposite can be along level side
Horizontal pressing line module, the horizontal pressing line module of driving to motion is pushed away along the stretching that correspondence coil stuck-module axis direction is moved
Go out cylinder, stretching optical axis five, stretching optical axis six pass through the stretching main support, and the one end away from correspondence coil stuck-module is fixed
On drawing plate two, stretching is released cylinder body and is fixed on the stretching main support, and piston rod is connected with drawing plate two;
Horizontal pressing line module include horizontal direction arrangement contiguous block two, line ball slide rail two, line ball slide block two, pressure-ray film two, line ball gas
Cylinder two, fixes two body of live conductor cylinder and line ball slide block two on contiguous block two, line ball slide rail two is slidably mounted on line ball slide block
On two, the piston cylinder of line ball cylinder two is connected with two one end of line ball slide rail, and the other end of line ball slide rail two is fixed with pressure-ray film two;
Two groups of horizontal pressing line modules pass through contiguous block two with stretching optical axis five, the stretching optical axis Six Dynasties respectively to corresponding coil stuck-module
One end connects, pressure-ray film end relative level arrangement, towards the direction for releasing plate hole.
Preferably, flying fork type winding mechanism is arranged on the outside of first directional coils stuck-module, and gas shearing machine structure is arranged in the
On the outside of catch module between three directions and four direction coil stuck-module, cutting agency be arranged in the 5th directional coils
The lower section of stuck-module, drawing mechanism are arranged in the outside of the 5th directional coils stuck-module.
Preferably, the live spindle axis, the flying trident axis, correspondence coil stuck-module axis three it is conllinear.
Preferably,:The bore dia released on ring is bigger than die head outer end diameter 0.1~0.5 millimeter.
Preferably, the catch deviates from rotating disk side, is provided with cable clamping interface, and cable clamping interface is with coil stuck-module axis same
On one horizontal plane.
Preferably, during working condition, pressure-ray film one, pressure-ray film two, pressure-ray film three are on same perpendicular, described perpendicular
Straight plane is vertical with corresponding coil stuck-module axis.
Preferably, external diameter when die head external diameter is first more than drawing die, drawing die head two is closed.
Preferably, translation drive arrangement is below bobbin support, including along the coil stuck-module axial direction
Arrange screw mandrel, the screw mandrel contiguous block of the first servomotor, shaft coupling, axis and the first servomotor rotation conllinear, first
Servomotor body is fixed on base, and shaft coupling two ends are connected with one end of the first servomotor rotating shaft and screw mandrel respectively, silk
The other end of bar is fixed on the base side relative with the first servomotor, screw mandrel contiguous block ring set on the screw mandrel, silk
The upper surface of bar contiguous block is fixedly connected with the bobbin support;
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, dynamic for transmitting
The main pulley of power, belt, secondary belt pulley, the second servomotor body are fixed on bracing frame, and main pulley is fixed on
In the rotating shaft of the second servomotor, secondary belt pulley is installed on fixed live spindle outer ring surface, and belt sleeve is in main pulley and secondary skin
On the tooth of belt wheel outline;
Demoulding driving means include the demoulding cylinder along correspondence coil stuck-module axis arrangement, demoulding cylinder be fixed on around
On line bracing frame, U-shaped card position device bottom is connected with the piston rod of the demoulding cylinder;
Wire shearing driving device enclosed mass is along the axial arranged trimming drive cylinder of corresponding catch module, trimming drive cylinder sheet
Body is fixed on the gas and cuts on base, and the piston rod of the trimming drive cylinder is cut bracing frame with the gas and is connected;
Screens driving means are included along the vertical screens cylinder arranged, screens cylinder contiguous block, release drive module bag
Include and release hollow, rectangular base, through base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along homologous pair
The axial arranged release cylinder of circle stuck-module, release cylinder connecting plate, the release base are fixed on board, the optical axis
Two ends are connected with the release cylinder connecting plate, screens cylinder contiguous block respectively, and the screens cylinder body is U-shaped with described
Screens device connects, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, described to release cylinder body and institute
The connecting plate connection of release cylinder is stated, the piston rod for releasing cylinder is connected with the base, and the gas bar connecting plate is also
It is provided with along the limited screw for releasing cylinder direction.
Preferably, the wire rod of six axle flying fork type coiling coilings is ethanol enamel-covered wire, and flying fork type winding mechanism is also including ethanol
Bottle, the vial are arranged on the bobbin support of coiling module.
Winding mechanism can on the coil stuck-module of six axis mechanisms coiling, six axis mechanisms can be by around the line for making
Circle is transferred to other stations from coil winding station, carries out the procedures such as trimming, blanking, stretching shaping, whole processed
Cheng Zhong, expects blanking from above, is all the Er Qiecong by full automatic working, in addition to initial setting, it is no longer necessary to manual operation
Expect blanking on coil, being on same die head, and can be automatically passed to drawing mechanism carries out the whole of coil
Shape, the six axle flying fork type coil winding machines with drawing mechanism have the features such as speed is fast, formed coil quality is good, yields is high.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the graphics of six axle flying fork type coil winding machines in the embodiment of the present invention.
Fig. 2 is the graphics of six axis mechanisms in the embodiment of the present invention.
Fig. 3 is the graphics of six indexing rotary table modules in the embodiment of the present invention.
Fig. 4 is the three-dimensional explosive view of the coil stuck-module in the embodiment of the present invention.
Fig. 5 is the profile of the coil stuck-module in the embodiment of the present invention.
Fig. 6 is the graphics of the catch module in the embodiment of the present invention.
Fig. 7 is the graphics of the winding mechanism in the embodiment of the present invention.
Fig. 8 is the graphics of the base in the embodiment of the present invention.
Fig. 9 is the graphics of the support plate module in the embodiment of the present invention and base.
Figure 10 is that the support plate module in the embodiment of the present invention removes the graphics after gripper shoe.
Figure 11 is the graphics of the flying trident main shaft module in the embodiment of the present invention.
Figure 12 is the profile of the flying trident main shaft flying trident main shaft in the embodiment of the present invention.
Figure 13 is the graphics of the striping module in the embodiment of the present invention.
Figure 14 is the graphics of the thread cutting mechanism in the embodiment of the present invention.
Figure 15 is the graphics of the ejecting mechanism in the embodiment of the present invention.
Figure 16 is the graphics of the drawing mechanism in the embodiment of the present invention.
Figure 17 is the stretching main support module graphics in the embodiment of the present invention.
Figure 18 is the stretching main support module partial sectional view in the embodiment of the present invention.
Figure 19 is the semi-cutaway of the stretching module in the embodiment of the present invention.
Figure 20 is the top view of the horizontal pressing line module in the embodiment of the present invention.
Figure 21 is the workflow schematic diagram one in the embodiment of the present invention.
Figure 22 is the workflow schematic diagram two in the embodiment of the present invention.
Figure 23 is the workflow schematic diagram three in the embodiment of the present invention.
Figure 24 is the workflow schematic diagram four in the embodiment of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is all other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
As shown in Fig. 1 and Figure 21, a kind of six axle flying fork type coil winding machines with drawing mechanism, including six changed for station
Axis mechanism (1001), the flying fork type winding mechanism (1002) for coiling, gas shearing machine structure (1003) for trimming, it is used for
Release coil cutting agency (1004), for the drawing mechanism (1006) of stretch coil shaping;Six axis mechanisms are arranged in board
(1000) centre, flying fork type winding mechanism are arranged on the direction one of six axis mechanisms, and gas shearing machine structure is arranged in six axis mechanism sides
To on the outside of the catch module between three and direction four, cutting agency is arranged under the coil stuck-module in six axis mechanism directions five
Side.
As shown in Fig. 2 the present invention provides a kind of six axis mechanisms of station conversion in processing for coil, turn including six indexing
Disk module (150), six groups of coil stuck-modules (151), six groups of catch modules (152) for being used for tightening coil lead.
As shown in figure 3, six indexing rotary table modules include the index dial that the sub-degree angle of rotating shaft vertical direction arrangement is 60 °
(101) rotating disk (102), in order that processing is simpler, is divided into catch and is turned by, the rotating disk (102) in index dial rotating shaft
Disk (104) and fixing axle rotating disk (103) are processed respectively, are further provided with bottom (107), upper lid (106), rotating disk bolt (105),
Bottom (107) is fixed on the upper surface of index dial (101), and upper lid (106) are close to catch rotating disk (104) upper surface, rotating disk spiral shell
Bolt (105) passes through upper lid (106), is connected with lower cover (107) by screw thread, by catch rotating disk (104) and fixing axle rotating disk (103)
It is locked between lid (106) and lower cover (107);
As shown in Figure 4 and Figure 5, coil stuck-module includes that root is horizontally arranged at the fixed main shaft on rotating disk (108), uses
It is sliding sleeve (113) on fixed main shaft of regulation annulus (109), ring set in fine setting fixed main shaft extension, multiple for sliding sleeve
The spring (111) of position, the die head (115) for coil positioning, and the supporting release ring (114) of die head, adjust annulus
(109) tightened in fixed main shaft on the outer shroud of root by screw thread, preferably adjust and fixed effect to be reached, this
Two regulations annulus (109) are set, and fixed main shaft is being provided with baffle ring near the position for adjusting annulus and close end respectively
One (110), baffle ring two (112), in order to simplify installation steps, is machined with one-level step to replace baffle ring one (110) outside fixing axle,
Spacing purpose is reached, fixed main shaft (108) is provided with a chute between baffle ring one (110) and baffle ring two (112) vertically, it is sliding
Set inwall is provided with the latch (116) of insertion chute, and spring (111) two ends in compressive state withstand on baffle ring two (112) respectively
On latch (116), sliding sleeve is pressed on baffle ring one near fixed main shaft root end, as latch abrasion needs to change,
For the convenience changed, one-level step is milled out in sliding sleeve (113) inwall spacing for spring (111), original design spring top exists
May be embodied as withstanding on step described in sliding sleeve inwall in the spring practical operation that latch (116) is held, die head (115) passes through spiral shell
Nail is fixed on fixed main shaft (108) end tip, releases ring (115) ring set in die head (115) outward, and is fixed by screws in
Sliding sleeve (113) is towards on the outer ring surface of fixing axle (108) end one end.
As shown in fig. 6, catch module includes catch stock (119) of the root on rotating disk, is fixed on catch stock
The catch (120) of end, be provided with cable clamping interface of the catch (120) away from coil stuck-module, cable clamping interface and die head (115)
In same level;
As shown in fig. 7, a kind of flying fork type winding mechanism, props up from base, along X to the support frame module for moving, described in driving
The translation driving means of support device motion, rotary shaft be X to flying trident rotary axis module, drive the flying trident turning gear to rotate
Device of rotation driving, can along X to move main shaft striping module, drive mould emptier move the demoulding driving means composition;
As shown in figure 8, in order to base machine-shaping is more simple, base can be wherein wrapped by following unit construction molding
Include base body (200), motor support plate one (201), motor fixing frame one (202), slide rail catch one (203), slide rail catch two
(204), base body (200) is fixed on board with modes such as screw, welding, and one (201) screw locking of motor support plate is the bottom of at
The top of seat body (200) X forward direction one sides, motor fixing frame one (202) are fixed on support plate one (201), slide rail catch one
(203), slide rail catch two (204) is separately fixed at the both sides of the positive one side tops of base body (200) X.
As shown in Figure 9 and Figure 10, support frame module include two X to arrangement slide rail one (207), slide rail two (210), point
The slide block not being slidably mounted on two slide rails (201) and bracing frame;
If being integrally formed processing method process support frame using casting, CNC etc., cost can be very high, therefore, bracing frame can
To be made up of following part, including base plate one (218), side plate one (219), electric machine support two (220), motor support plate two (221),
Side plate two (223), cover plate one (222), gas bar support plate one (224), side plate one (219) are fixed on the one of one (218) X negative senses of base plate
Side, electric machine support two (220) are fixed in the positive one sides of X of side plate one (219), and motor support plate two (221) fixes electric machine support
The positive one sides of two (220) X, side plate two (223) are fixed on the Y-direction forward direction side of base plate one (218), cylinder support plate one (224)
The X of side plate two (223) is fixed on to side, cover plate (222) is arranged in side plate one (219), side plate two (223), cylinder support plate one
(224) upper surface and by screw connection together, bracing frame is provided with iron plate in Y forward directions;
Slide rail one (207), slide rail two (210) are separately fixed at base upper surface both sides and one end and are close to catch one respectively
(203), catch two (204), in order to more steady when support movements, are provided with two slide blocks, slide block on every slide rail
One (205), slide block two (206) is arranged on slide rail one, and slide block three (212), slide block four (214) are arranged on slide rail two (210),
The base plate (218) of bracing frame is arranged on slide block one (205), slide block two (206), slide block three (212), slide block four (215);
Translation drive arrangement below bracing frame base plate (218), including X to arrangement the first servomotor (216),
The screw mandrel (208) of shaft coupling (217), axis and the first servomotor (216) rotation conllinear, screw mandrel contiguous block (217), be
Processing and the convenience installed, the first servomotor (216) body are fixed on electric machine support one (202), shaft coupling (217)
In electric machine support one (202), two ends are connected with one end of (216) rotating shaft of the first servomotor and screw mandrel (208) respectively,
The other end of screw mandrel (208) is fixed on base (200) side relative with the first servomotor (216), screw mandrel contiguous block ring
(209) it is enclosed within the screw mandrel, the upper surface of screw mandrel contiguous block (209) is fixedly connected with the base plate (218) of bracing frame, and first watches
Taking motor can drive bracing frame to move along slide rail one (207), two (210) direction of slide rail;
On the Y forward directions side of base (200), proximity switch one (211), proximity switch two (213) are installed, are close to and are opened
Three (215) are closed, in support movements, iron plate can be approached switch one (211), proximity switch two (213), proximity switch three
(215) sense.
As is illustrated by figs. 11 and 12, flying trident turning gear include rotating shaft for X to live spindle (235), for rotating master
Main shaft spring (242) that axle resets, and the collar bush (241) of main shaft synchronous axial system, collar bush bearing (232), for collar bush
The bearing cylinder (233) of bearing fixation, the flying trident (231) for rotating coiling wire rod;Axis X to bearing cylinder (233) wear
Cross side plate one (219) and by the convex shoulder arranged outside cylinder, be screwed in one (219) X negative senses side of side plate, main shaft
Set bearing (232) outer shroud is connected with bearing cylinder (233) inwall, and collar bush bearing (232) internal ring is with collar bush (241) outward
Anchor ring is connected, and by calculating and checking, considers further that the factor of accessory size, and collar bush bearing (232) quantity sets
It is set to four;(241, live spindle (235) is in one (219) X of side plate forward directions side through collar bush for live spindle (235)
End is fixed with a nut (236), is provided with top cover (229) in the side plate (219) X negative senses one end end, due to top cover (229)
Die head to be operationally withstood, in order to reduce abrasion, top cover (229) is slidably mounted on rotation master by top cover bearing (243)
On axle (235), when in working order, top cover (229) presses die head, and the rotary motion of live spindle (235) is not transferred to
Top cover (229), top cover (229) and die head geo-stationary, so that reduce abrasion;Live spindle (235) is near top cover
(229) one end is provided with back-up ring one (244) and is provided with chute, institute between back-up ring one (244) and collar bush (241) vertically
Stating collar bush (241) inner surface setting has latch (238) to be stuck in the chute of the main shaft, main shaft spring (242) two ends
It is connected with the back-up ring one (244), the latch (238) respectively, because latch (238) easily weares and teares, needs more frequently
Change, in order to change the convenience of latch, a step, former main shaft spring (242) and latch is processed in collar bush (241) inwall
(238) one end for connecting can be fixed on the step, and the bottom of flying trident (231) is screwed in the collar bush
(2241) positioned at the side plate (219) X negative senses outer ring surface on, flying trident (231) two divergent ends are towards X negative senses and arrange
In top cover (229) both sides, sheave (230), the tangential direction of the sheave and the rotation in one of divergent ends, is provided with
The gyroaxis of main shaft is at grade;
Rotating driving device includes second servomotor (225), main pulley for transmit power of the X to arrangement
(226), belt (227), secondary belt pulley (228), the second servomotor (225) body are fixed on motor support plate two (221),
Main pulley (226) is fixed in the rotating shaft of the second servomotor (207), and secondary belt pulley (228) install fixed rotation master
On axle (235) outer ring surface, belt (227) is enclosed within the tooth of main pulley (226) and secondary belt pulley (228) outline;
As shown in figs. 7 and 13, in order to preferably observe, Fig. 7 is not drawn into cover plate, main shaft mould emptier include along X to
The U-shaped stripper (251) of motion, optical axis one (252) from X to arrangement, optical axis two (254), two points of U-shaped stripper (255)
Fork is arranged in the live spindle near the position both sides of screens nut (256), in two divergent ends is additionally provided with court
Screens wheel one (255), screens wheel two (256) to live spindle direction, the distance between two screens wheels are more than the rotation
The external diameter of main shaft and the external diameter less than the screens nut, during in order to move, U-shaped stripper (251) are more steady, set up one
Individual fixed block (250), U-shaped stripper (251) are fixed on fixed block (250), and optical axis one (252), optical axis two (254) are through admittedly
Determine block (250) and two ends are separately fixed on residing side plate one (219), cylinder support plate (224).
Demoulding driving means include the demoulding cylinder (253) along X to arrangement, and demoulding cylinder (253) is fixed on cylinder support plate
(224), on, U-shaped stripper (251) bottom is connected with the piston rod of demoulding cylinder (253).
As shown in fig. 7, if the wire rod of flying fork type winding mechanism coiling is ethanol enamel-covered wire, flying fork type winding mechanism also sets
Vial (257) is equipped with, vial (257) are arranged on the vial support plate (258) of coiling module, vial support plate
(258) it is fixed on base plate;
As shown in figure 14, gas shearing machine structure include gas cut base (300), pneumatic scissors one (304), pneumatic scissors two (306),
Bracing frame, drive gas can be cut along the gas of catch module axis direction movement and cut bracing frame movement trimming drive module, in order to
Processing convenience, support frame as described above include support base (301), contiguous block one (302), pole one (303), pole two (308),
Contiguous block two (305), contiguous block three (307);Gas is cut base (300) and is fixed on board, optical axis three (310), optical axis four (311)
Base (300) is cut through gas, two ends are separately fixed on the biside plate of support base (301), contiguous block one (302) is fixed on and props up
On the top board of support base (301), pole one (302), two (308) bottom of pole are fixed in the internal holes of contiguous block one (302),
It is and by screw locking, top is respectively fixed with contiguous block two (305), contiguous block three (307), pneumatic scissors one (304), pneumatic
Shears two (306) are separately fixed on contiguous block two (305), contiguous block three (307), the work head difference position of two pneumatic scissors
In the catch module both sides, trimming drive module can drive support frame as described above to move axially towards catch module, pneumatic scissors
Start, cut off the coil the end of a thread on the coil line tail and the 5th station on the 4th station;
Trimming drive module enclosed mass is driven along the axial arranged trimming drive cylinder (309) of corresponding axis module, trimming
Cylinder (309) body is fixed on gas and cuts on base (300), the piston rod of trimming drive cylinder (309) and support base
(301) connect;
As shown in figure 15, cutting module includes bifurcated mouth towards U-shaped card position device (127), the driving U-shaped card position device of fixed main shaft
The screens driving means of vertical direction motion and driving U-shaped card position device are along pushing away that correspondence coil stuck-module axis direction is moved
Go out driving means, screens driving means include along the vertical screens cylinder (128) arranged, screens cylinder contiguous block (126), push away
Go out driving means include release hollow, rectangular base (121), through base two opposite sides plate and be slidably mounted in side plate two
Root slide bar (122), the release cylinder (125) along corresponding fixed main shaft axis direction arrangement, release cylinder contiguous block
(124), hollow, rectangular base (121) is fixed on above the shell of index dial (100), slide bar (122) two ends respectively with release gas
Cylinder contiguous block (126), screens cylinder contiguous block (124) are connected, in order to reduce slide bar (122) resistance of motion and reduce mill
Damage, slide bar (122) is connected with hollow, rectangular base (121) by supporting sleeve (123), and screens cylinder (128) body is fixed
Installed in screens cylinder contiguous block (126) away from hollow, rectangular base (121) side on, the piston rod of screens cylinder with it is U-shaped
Screens device (126) connects, and device two divergent ends in U-shaped card position pass vertically through screens cylinder contiguous block (126), releases cylinder body
(125) it is connected with release cylinder contiguous block (124), the piston rod and described hollow, rectangular base (121) for releasing cylinder (125) connects
Fixation is connect, gas bar contiguous block (124) is released and is additionally provided with along the limited screw (129) for releasing cylinder moving direction, due to spacing
Screw (129) can be collided with hollow, rectangular base (121) in motor process so that hollow, rectangular base (121) weares and teares, in order to
Part exchanging is simpler, on hollow, rectangular base (121) face relative with limited screw (129), is provided with cushion block
(130)。
Drawing mechanism is arranged in the outside of five corresponding coil stuck-module of direction as shown in figure 16, including stretching base
(600), can along correspondence coil stuck-module axis direction move main support module (601), can along correspondence coil fix
The drawing die head module (602) of module axis direction motion, the water that can be moved along correspondence coil stuck-module axis direction
Concora crush wire module (603), the upper pressing line module (604) of energy vertical direction motion;
As shown in Figure 17 and Figure 18, stretching base (600) bottom is fixed on board;
Stretching main support module include stretching optical axis one (608) along correspondence coil stuck-module axis direction arrangement,
Stretching optical axis two (609), the stretching main support (604) along correspondence coil stuck-module axial-movement, driving stretching main support
The main support cylinder (605) of motion;The stretching optical axis one (608), stretching optical axis two (609) are through stretching main support, two ends
It is separately fixed on two relative side plates of stretching base, along the main support cylinder of correspondence coil stuck-module axis arrangement
(605) body is fixed in stretching base (600), and the piston rod of main support cylinder (605) is connected with stretching main support (604),
Stretching main support (604) along described axis movement, can be stretched above two side plates of base (600) and be further fixed on spacing spiral shell
Silk, for limiting the stroke of stretching main support (604);
Stretching main support (604) has an overhanging end towards correspondence coil stuck-module direction, and overhanging end mainly has
Cantilever plate one (606), cantilever plate two (607) are constituted, and cantilever plate one (606), two (607) root of cantilever plate are fixed on main of stretching
On frame (604), end is fixed with one piece of head board (618) perpendicular to correspondence coil stuck-module axis, opens in the middle of head board
There is the hole for drawing die head module operation, in the upper pressing line module that is fixedly arranged above of head board (618), upper pressing line module is by erecting
Nogata is to the line ball cylinder one (610), line ball slide rail one (616), line ball slide block one (615), buffer spring (613), pressure arranged
Line piece one (617) is constituted, fixed plate (619) and cantilever plate one (606), cantilever plate two (607) be connected integrally and with push away
Ejecting plate (618) is parallel, and one (610) body of line ball cylinder and line ball slide block one (615) are separately fixed at the fixed plate (619)
On two sides, line ball slide rail one (616) is vertically slidably mounted on the line ball slide block one (615), has a piece of cloth to put up
Top connecting plate (611) is fixedly connected with the piston rod and line ball slide rail one (616) of line ball cylinder one (610), line ball cylinder one
(610) line ball slide rail one (616) can be driven vertically moving, buffer spring (613) two ends respectively be fixed on cantilever plate
Spring lock block one (612) and the spring lock block two (614) being fixed on slide rail on two (607) is connected, in line ball cylinder
(610) drive pressure-ray film one (617) that the impulsive force to coil can be reduced when moving downward;
As shown in figure 19, for more preferable expression structure relation, the inessential structure in part is not explicitly shown on figure, stretching die
Tool head module includes along the correspondingly stretching optical axis three (621) of coil stuck-module axis direction, stretching optical axis four (630), draws
Stretch plate one (631), supporting drawing die first (626), drawing die head two (627), drive the motion of drawing die head module
Stretching release cylinder (620), drive the draft cylinder (622) of two vertical direction motion of drawing die head;Stretching optical axis three
(621) optical axis four (630), is stretched through stretching main support (604), in order to reduce friction, optical axis is led to stretching main support
Sleeve connection is crossed, optical axis three (621), stretching optical axis four (630) is stretched and is being fixed on away from one end of correspondence coil stuck-module
On drawing plate one (631), stretching release cylinder (620) body be fixed on drawing plate one (631), piston rod with stretching main support
(604) it is connected;Stretching optical axis three (621), stretching optical axis four (630) are towards on correspondence coil stuck-module direction, fixed
There is drawing plate two (629), two (627) root of drawing die head is arranged on the die head company for being fixed on the drawing plate two (629)
Connect on block two (628), end is passed from the hole of head board (618), in order to drawing die first (629) is moved more in vertical direction
For steady, draft cylinder (622) body and stretching slide block (623) are fixed in stretching half two (629), draft cylinder (622)
Piston cylinder is fixedly connected with the stretching slide rail (624) for being slidably mounted on stretching slide block (623), and die head contiguous block one (626) is pacified
It is mounted in stretching slide rail (624), first (626) root of drawing die is arranged on die head contiguous block one (626), end is from pushing away
The hole of ejecting plate (618) passes, and draft cylinder (622) can drive die head contiguous block one (626) vertically moving.
As shown in figure 20, horizontal pressing line module includes stretching optical axis five (632), stretching optical axis six (633), drawing plate two
(645), the two groups of horizontal pressing line modules one that can be moved in the horizontal direction positioned opposite, horizontal pressing line modules two, driving level pressures
Line piece releases cylinder (642) along the pressure-ray film that correspondence coil stuck-module axis direction is moved, and stretching releases cylinder (634) originally
Body is fixed on the stretching main support upper surface, and piston rod is connected with drawing plate two (645), stretching optical axis five (632), drawing
Optical axis six (633) is stretched through stretching main support (604), the one end away from correspondence coil stuck-module is fixed on drawing plate two
(645) on, it is connected towards one end and the drawing plate three (636) of coil stuck-module, in stretching main support (604) two sides
Spacing thimble (635) is there also is provided, the stroke of limit levels pressing line module axial direction is can be used to;Horizontal pressing line module one includes water
Square to arrangement contiguous block two (638), line ball slide rail two (640), line ball slide block two (641), pressure-ray film two (643), line ball
Cylinder two (642), is stretched optical axis five (632) and is connected with two (641) one end of contiguous block towards one end of correspondence coil stuck-module,
Contiguous block two (641) is integrally connected with contiguous block (637), and contiguous block is respectively fixed with line ball cylinder on two (641) two sides
Two (642), line ball slide block two (642), line ball slide rail two (640) are slidably mounted on line ball slide block two (642), line ball cylinder two
(643) piston cylinder is integrally connected by side cover (646) with line ball slide rail two (640), is synchronized with the movement, and pressure-ray film two (643) is solid
It is scheduled on line ball slide rail (640), can be synchronized with the movement with line ball slide rail (640), be also equipped with for spacing thousand in side cover (646)
Divide chi knob screw (639), the stroke of pressure-ray film two (643) can be controlled by adjusting micrometer knob screw (639), be pressed
Wire module three is arranged symmetrically with pressing line module two, and pressure-ray film three (644) is relative and horizontally disposed with pressure-ray film two (643), direction
Point to the position for releasing plate hole.
As shown in figure 21 and figure, the operational process of the six axles flying fork type coil winding machine is as follows:Under original state, die head
(259) do not contact with top cover (229), wire rod (260) initially passes through vial (257), be subsequently passed through mainshaft nut (236) and rotation
Groove on main shaft (235), from flying trident (231) bottom, outer shroud is passed, and is stuck on sheave (230), after machine startup, and first first watches
Electric motor starting is taken, drives bracing frame to move towards the coil stuck-module in direction one, at this moment, die head (259) is connect with top cover (229)
Touch, the compression of main shaft spring stress, die head (259), top cover (229) are close together, and move to and postpone outside corresponding, the second servo
Electric motor starting, drives flying trident (231) to rotate, the coiling on die head (259), after the completion of first coil of coiling, the demoulding
Cylinder starts, and blocks mainshaft nut (236) by U-shaped stripper (251), and die head (259) is separated with top cover (229), now
Six axis mechanism inverse times rotated 60 °, the coil stuck-module direction two, and coil carries out the station processing of correlation, Ran Houliu
Axis mechanism is rotated further 60 ° counterclockwise, the coil stuck-module direction three, the pneumatic scissors one (304) of gas shearing machine structure
Drive module driving is cut by gas, is translated toward catch (121) direction between direction three and direction four, then pneumatic scissors one
(304) start, cut off pneumatic scissors after the end of a thread and close, gas is cut drive module drive gas and cut and exits station, and six axis mechanisms continue inverse
Hour hands rotate 60 °, and the coil stuck-module comes direction four, and the pneumatic scissors two (308) of gas shearing machine structure are cut driving by gas
Module drive, translates toward the catch direction between direction three and direction four, and then pneumatic scissors start, and cut off pneumatic clipper after line tail
Knife cuts out, and then six axis mechanisms continue to rotate counterclockwise 60 °, the coil stuck-module direction five, and ejecting mechanism is first
U-shaped card position device (127) is released toward fixed axle module direction, device (127) two divergent ends in U-shaped card position are stuck in the convex shoulder one of sliding sleeve
(117), between convex shoulder two (118), then U-shaped card position device (127) is released by ejecting mechanism toward the direction for deviating from rotating disk, sliding sleeve band
The coil fixed on die head is released by dynamic ring of releasing;
As shown in figure 22, coil now falls on drawing die first (627), the outer shroud of drawing die head two (626),
Now, pressure-ray film one (617) is driven, and coil (260) is pushed down in down motion, and ejecting mechanism resets;
Then, as shown in figure 23, drawing die first (627) is maintained static with pressure-ray film one (617), by the top of coil
Clamp, drawing die head two (626) is driven to be moved downward, stretch coil, then, pressure-ray film two (644) and pressure-ray film three
(643) to coil movement, by the side straightening of two vertical direction of coil, after the completion of operation, pressure-ray film one (617), pressure-ray film two
(644) resetted with pressure-ray film three (643) first;As shown in figure 24, the overall line to away from the 5th direction of drawing die head module
The movement of circle stuck-module direction, drawing die first (627), drawing die head two (626) are moved back from the hole of head board (618)
Go out, coil (260) is pushed out the inner port edge ejection of plate (618), completes final blanking, and a coil process-cycle completes.
A kind of six axle flying fork type coil winding machines with drawing mechanism for being provided to the embodiment of the present invention above have been carried out in detail
Introduce, specific case used herein is set forth to the principle of the present invention and embodiment, the explanation of above example
It is only intended to help and understands the method for the present invention and its core concept;Simultaneously for one of ordinary skill in the art, according to this
The thought of invention, will change in specific embodiments and applications, and in sum, this specification content should not
It is interpreted as limitation of the present invention.
Claims (9)
1. a kind of six axle flying fork type coil winding machines with drawing mechanism, it is characterised in that:Including six axis mechanisms changed for station,
For the flying fork type winding mechanism of coiling, the gas shearing machine structure for trimming, the cutting agency for releasing coil, be used under
Stockline circle stretches the drawing mechanism of shaping;
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of catch moulds for being used for tightening coil lead
Block;
Six indexing rotary table modules include that the index dial of rotating shaft vertical direction arrangement, the coil in the index dial rotating shaft turn
Disk;
Coil stuck-module includes fixed main shaft of the root on the coil rotating disk, extend outside fixed main shaft for finely tuning
Degree adjust annulus, can along correspondence fixed main shaft in axial sliding sliding sleeve, for sliding sleeve reset sliding sleeve spring, for coil
The supporting release ring of the die head of sizing and the die head, the regulation annulus are arranged on the fixed main shaft near root
Outer shroud on, the fixed main shaft respectively adjusting annulus and be provided with baffle ring one, baffle ring two near the position of end near described,
The fixed main shaft is provided with a chute between baffle ring one and baffle ring two vertically, and the sliding sleeve inwall is provided with inserting for insertion chute
Pin one, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, and sliding sleeve spring will be sliding
Set is pressed on the baffle ring one near fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from rotating disk one
End, the other end is the semiclosed face for being provided with hole, and die head root is fixed on the fixed main shaft end tip, and end is from releasing ring
The hole in semiclosed face passes;
The catch that catch module includes the root catch stock being arranged on rotating disk, is fixed on the long boom end of catch, catch deviate from
The coil rotating disk side is provided with cable clamping interface;
Between two adjacent groups coil stuck-module, angle is 60 °, and catch module is arranged between two adjacent groups coil stuck-module,
It it is 30 ° with the angle between adjacent windings stuck-module;
The sub-degree angle of index dial is set to 60 °, and each coil stuck-module is successively in direction one, direction two, direction three, side
Circulation conversion and stop between Xiang Si, direction five, direction six, between adjacent two direction, angle is 60 °;
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, can be along right
The support frame module for answering coil stuck-module axially-movable, the translation driving means for driving support plate module motion, can be around
Flying trident rotary axis module that main shaft module axis is rotated, drive device of rotation driving that the flying trident rotary axis module rotates, along described
The main shaft mould emptier of coil stuck-module axially-movable, the demoulding driving means for driving mould emptier motion;
Coiling base bottom is fixed on board;
Support frame module includes that two edges correspond to the axial arranged slide rail of coil stuck-module, are slidably mounted on two slide rails respectively
On slide block one, slide block two and bobbin support, the slide rail is fixed on base, the bobbin support bottom surface and the cunning
Block one, slide block two are fixedly connected;
Flying trident rotary axis module includes the live spindle rotated around correspondence coil stuck-module axis, the master resetted for live spindle
The collar bush of axle spring and main shaft synchronous axial system, collar bush bearing, for the collar bush bearing fix bearing holder (housing, cover), be used for
The flying trident of rotation coiling wire rod;The bearing holder (housing, cover) passes through support frame as described above and is fixed on support frame as described above, outside collar bush bearing
Ring is connected with bearing holder (housing, cover) inner ring surface, and collar bush bearing inner ring is connected with collar bush outer ring surface;Live spindle is through simultaneously
It is slidably mounted in the collar bush, live spindle is being fixed with screens spiral shell away from the direction end of correspondence coil stuck-module
Mother, is being provided with top cover near correspondence coil stuck-module one end end, and the live spindle is being provided with gear near top cover one end
Enclose one and be provided with chute between back-up ring one and collar bush vertically, it is described that the collar bush inner surface setting has latch to be stuck in
In the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident
Bottom fixed cover collar bush towards correspondence coil stuck-module one end, the bifurcation ostium end of the flying trident towards top cover and
Two divergent ends are arranged in top cover both sides, are provided with sheave, the circular groove tangent line side of the sheave in one of divergent ends
To with the live spindle axis at grade;
Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped stripper
Two divergent ends to be arranged on live spindle big near the distance between the outer ring surface both sides of screens nut location, two divergent ends
External diameter in the live spindle the external diameter less than the screens nut, the slide bar two ends are fixed on bracing frame, U-shaped de-
The basal sliding of mould device is arranged on the slide bar;
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, cuts base, two pneumatic clippers including gas
Knife, can along the catch module axis direction movement gas cut bracing frame, drive gas cut bracing frame movement gas cut driving means, gas
Cut bracing frame and be slidably mounted on gas and cut on base, two pneumatic scissors are fixed on the gas and cut on bracing frame, two pneumatic scissors
Work head respectively be located at the catch module both sides;
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, solid towards correspondence coil including bifurcated mouth
The U-shaped card position device of cover half block, the screens driving means for driving U-shaped card position device vertically movable and driving U-shaped card position device are along correspondence
The release driving means of coil stuck-module axially-movable;Be provided with the sliding sleeve outer shroud of the coil stuck-module convex shoulder one,
The external diameter of the distance between convex shoulder two, two bifurcated mouths of U-shaped card position device more than the fixing axle sliding sleeve non-convex shoulders,
Less than the external diameter at convex shoulder position, when screens drive module drives U-shaped card position device to move up, two of U-shaped card position device
Bifurcated mouth is between convex shoulder one, convex shoulder two;
Drawing mechanism is arranged in the outside of cutting agency correspondence coil stuck-module, including stretching base, can be along correspondence coil
The main support module of stuck-module axis direction motion, the drawing die that can be moved along correspondence coil stuck-module axis direction
Head module, the upper pressure that can be moved along the horizontal pressing line module, energy vertical direction that correspondence coil stuck-module axis direction is moved
Wire module;
The stretching base bottom is fixed on board;
Stretching main support module includes along correspondence coil stuck-module axis direction stretching optical axis one, the stretching optical axis arranged
2nd, along correspondence coil stuck-module axial-movement the main support cylinder that stretching main support, driving stretching main support are moved;Institute
State stretching optical axis one, two two ends of stretching optical axis to be separately fixed on stretching base, stretching main support is slidably mounted on optical axis one, light
On axle two, it is fixed on stretching base along the main support cylinder body of correspondence coil stuck-module axis arrangement, main support cylinder
Piston rod with stretching main support be connected;
The stretching main support has an overhanging end towards correspondence coil stuck-module direction, and overhanging end end is fixed with one
Block is provided with the hole for drawing die head module operation perpendicular to the head board of correspondence coil stuck-module axis in the middle of head board,
In the pressing line module that is fixedly arranged above of head board, line ball cylinder one that upper pressing line module is arranged by vertical direction, line ball slide rail
First, line ball slide block one, buffer spring, pressure-ray film one are constituted, and one body of line ball cylinder and line ball slide block one are separately fixed at described
On the overhanging end of stretching main support, the piston rod of line ball cylinder one is fixedly connected with line ball slide rail one, and line ball slide rail one slides and pacifies
It is mounted on line ball slide block one, pressure-ray film one is fixed on outside slide rail, buffer spring one end is connected with slide rail one, the other end and the drawing
Stretch main support overhanging end to be connected;
Drawing die head module includes along the correspondingly stretching optical axis three of coil stuck-module axis direction, stretching optical axis four, draws
Stretch first plate one, supporting drawing die, drawing die head two, drive the stretching of drawing die head module motion release cylinder,
Drive the draft cylinder of two vertical direction motion of drawing die head;Stretching optical axis three, stretching optical axis four are through main of the stretching
Frame, the one end away from correspondence coil stuck-module are fixed on drawing plate one, and stretching is released cylinder body and is fixed on drawing plate one
On, piston rod is connected with stretching main support;Optical axis three is fixed with stretching die towards correspondence coil stuck-module axis direction
Tool is first, and optical axis four is fixed with drawing plate two towards correspondence coil stuck-module axis direction, vertical direction peace on drawing plate two
Equipped with stretching slide rail one, draft cylinder, stretch slide block two and be slidably mounted on the piston rod stretched on slide rail one and with draft cylinder
Connection, drawing die head two are fixed on stretching slide block two, and drawing die is first and drawing die head two can pass through the release
The hole of plate simultaneously carries out the stretching and merging action of vertical direction in hole;
Horizontal pressing line module includes stretching optical axis five, stretching optical axis six, two, two groups of drawing plate is positioned opposite can transport in the horizontal direction
Dynamic horizontal pressing line module, the horizontal pressing line module of driving release gas along the stretching that correspondence coil stuck-module axis direction is moved
Cylinder, stretching optical axis five, stretching optical axis six pass through the stretching main support, and the one end away from correspondence coil stuck-module is fixed on drawing
Stretch on plate two, stretching is released cylinder body and is fixed on the stretching main support, and piston rod is connected with drawing plate two;Level
Pressing line module include horizontal direction arrangement contiguous block two, line ball slide rail two, line ball slide block two, pressure-ray film two, line ball cylinder two,
Two body of live conductor cylinder and line ball slide block two is fixed on contiguous block two, and line ball slide rail two is slidably mounted on line ball slide block two,
The piston cylinder of line ball cylinder two is connected with two one end of line ball slide rail, and the other end of line ball slide rail two is fixed with pressure-ray film two;Two groups
Horizontal pressing line module is respectively by contiguous block two and stretching optical axis five, the one end of the stretching optical axis Six Dynasties to corresponding coil stuck-module
Connection, pressure-ray film end relative level arrangement, towards the direction for releasing plate hole.
2. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 1, it is characterised in that:Flying fork type winding mechanism
On the outside of first directional coils stuck-module of arrangement, gas shearing machine structure is arranged in the 3rd direction and four direction coil stent
On the outside of catch module between block, cutting agency be arranged in the lower section of the 5th directional coils stuck-module, drawing mechanism is arranged in
The outside of the 5th directional coils stuck-module.
3. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 2, it is characterised in that:The live spindle axle
Line, the flying trident axis, correspondence coil stuck-module axis three it is conllinear.
4. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 3, it is characterised in that:Release the Kong Zhi on ring
Footpath is bigger than die head outer end diameter 0.1~0.5 millimeter.
5. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 4, it is characterised in that:The catch away from turn
Disk side, is provided with cable clamping interface, and cable clamping interface is with coil stuck-module axis in same level.
6. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 5, it is characterised in that:During working condition, pressure
Line piece one, pressure-ray film two, pressure-ray film three on the same perpendicular, the perpendicular and corresponding coil stuck-module axis
Vertically.
7. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 6, it is characterised in that:Die head external diameter is more than
External diameter when drawing die is first, drawing die head two is closed.
8. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 7, it is characterised in that:Translation driving means cloth
Put below bobbin support, including along axial arranged first servomotor of the coil stuck-module, shaft coupling, axis with
The screw mandrel of the first servomotor rotation conllinear, screw mandrel contiguous block, the first servomotor body are fixed on base, shaft coupling
Two ends are connected with one end of the first servomotor rotating shaft and screw mandrel respectively, and the other end of screw mandrel is fixed on base and the first servo electricity
On the relative side of machine, screw mandrel contiguous block ring set on the screw mandrel, the upper surface of screw mandrel contiguous block and the bobbin support
It is fixedly connected;
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, for transmitting power
Main pulley, belt, secondary belt pulley, the second servomotor body are fixed on bracing frame, and main pulley is fixed on second
In the rotating shaft of servomotor, secondary belt pulley is installed on fixed live spindle outer ring surface, and belt sleeve is in main pulley and secondary belt pulley
On the tooth of outline;
Demoulding driving means include the demoulding cylinder along correspondence coil stuck-module axis arrangement, and demoulding cylinder is fixed on coiling
On support, U-shaped card position device bottom is connected with the piston rod of the demoulding cylinder;
, along the axial arranged trimming drive cylinder of corresponding catch module, trimming drive cylinder body is solid for wire shearing driving device enclosed mass
It is scheduled on the gas to cut on base, the piston rod of the trimming drive cylinder is cut bracing frame with the gas and is connected;
Screens driving means include that along the vertical screens cylinder arranged, screens cylinder contiguous block releasing drive module includes pushing away
Go out hollow, rectangular base, it is through base two opposite sides plate and the optical axis in the sidewall of being slidably installed, solid along correspondence coil
The axial arranged release cylinder of cover half block, release cylinder connecting plate, the release base are fixed on board, the optical axis two ends
It is connected with release cylinder connecting plate, the screens cylinder contiguous block respectively, the screens cylinder body and the U-shaped card position
Device connects, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, and the release cylinder body is pushed away with described
Go out the connection of cylinder connecting plate, the piston rod for releasing cylinder is connected with the base, and the gas bar connecting plate is additionally provided with
Along the limited screw for releasing cylinder direction.
9. six axle flying fork type coil winding machines with drawing mechanism as claimed in claim 7, it is characterised in that:The six axles flying fork type
The wire rod of coiling coiling is ethanol enamel-covered wire, and also including vial, the vial is arranged on winding former to flying fork type winding mechanism
On the bobbin support of block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611072526.6A CN106516873A (en) | 2016-11-28 | 2016-11-28 | Six-shaft fly fork type winding machine with stretching mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611072526.6A CN106516873A (en) | 2016-11-28 | 2016-11-28 | Six-shaft fly fork type winding machine with stretching mechanism |
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CN106516873A true CN106516873A (en) | 2017-03-22 |
Family
ID=58353859
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CN201611072526.6A Pending CN106516873A (en) | 2016-11-28 | 2016-11-28 | Six-shaft fly fork type winding machine with stretching mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110589615A (en) * | 2019-09-24 | 2019-12-20 | 江苏超诚智能科技有限公司 | Cable winding machine |
CN113904511A (en) * | 2021-09-22 | 2022-01-07 | 苏州舍勒智能科技有限公司 | Winding tool and coil winding machine |
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CN206407738U (en) * | 2016-11-28 | 2017-08-15 | 华南智能机器人创新研究院 | A kind of six axle flying fork type coil winding machines with drawing mechanism |
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GB1435964A (en) * | 1972-05-03 | 1976-05-19 | Camardella G | Automatic zurret coil winding machine |
JPH10163057A (en) * | 1996-11-28 | 1998-06-19 | Matsushita Electric Ind Co Ltd | Winding device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110589615A (en) * | 2019-09-24 | 2019-12-20 | 江苏超诚智能科技有限公司 | Cable winding machine |
CN110589615B (en) * | 2019-09-24 | 2021-06-25 | 江苏超诚智能科技有限公司 | Cable winding machine |
CN113904511A (en) * | 2021-09-22 | 2022-01-07 | 苏州舍勒智能科技有限公司 | Winding tool and coil winding machine |
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Application publication date: 20170322 |