CN106783141B - A kind of six axle flying fork type coil winding machines - Google Patents
A kind of six axle flying fork type coil winding machines Download PDFInfo
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- CN106783141B CN106783141B CN201611072520.9A CN201611072520A CN106783141B CN 106783141 B CN106783141 B CN 106783141B CN 201611072520 A CN201611072520 A CN 201611072520A CN 106783141 B CN106783141 B CN 106783141B
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- 238000004804 winding Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000009966 trimming Methods 0.000 claims abstract description 18
- 238000010008 shearing Methods 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 12
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
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- 229910052742 iron Inorganic materials 0.000 description 2
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- 238000013459 approach Methods 0.000 description 1
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Abstract
The present invention discloses a kind of six axle flying fork type coil winding machines, including six axis mechanisms, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, the cutting agency for releasing coil changed for station；Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of catch modules for being used to tighten coil lead.The present invention can be automatically finished feeding, trimming and the blanking operation of coil winding, have the characteristics of high efficiency, rate of good quality rate.
Description
Technical field
The present invention relates to coil winding machine, and in particular to a kind of six axle flying fork type coil winding machines.
Background technology
At present, the forming method of coil be with the wires such as enamel-covered wire, cotton-covered wire one circle against a figure coiling form, into
During type, it is necessary to by multiple process flows such as heated baking, insulation, stretching shapings, the mistake that coil is changed in each station
, it is necessary to which what is repeated removes from tool and coil is installed into another tool up in journey, tool conversion each time, have
Winding deformation, wire rod may be caused to come off and the harmful effect such as wire rod scratch, so as to reduce the yields of production coil, improved
Production cost.
The content of the invention
Compared with prior art, the present invention provides a kind of six axle flying fork type coil winding machines, solves existing production coil yields
Deficiency, and reduce production cost.
The invention discloses a kind of six axle flying fork type coil winding machines, including changed for station six axis mechanisms, for coiling
The flying fork type winding mechanism of coil, the gas shearing machine structure for trimming, the cutting agency for releasing coil；
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of gears for being used to tighten coil lead
Piece module；
Six indexing rotary table modules include the index dial of rotating shaft vertical direction arrangement, the line in the index dial rotating shaft
Enclose rotating disk；
Coil stuck-module include root be arranged on the coil rotating disk on fixed main shaft, for finely tuning outside fixed main shaft
The regulation annulus of elongation, can along corresponding fixed main shaft in axial sliding sliding sleeve, resetted for sliding sleeve sliding sleeve spring, be used for
The die head and the supporting release ring of the die head of coil sizing, it is close that the regulation annulus is arranged on the fixed main shaft
On the outer shroud of root, the fixed main shaft is being provided with baffle ring one, gear close to the regulation annulus and close to the position of end respectively
Ring two, the fixed main shaft are provided with a chute vertically between baffle ring one and baffle ring two, and the sliding sleeve inwall is provided with insertion and slided
The latch one of groove, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, sliding sleeve bullet
Sliding sleeve is pressed on the baffle ring one by spring close to fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from turning
Disk one end, for the other end to open porose semiclosed face, die head root is fixed on the fixed main shaft end tip, and end is from pushing away
The hole for going out the semiclosed face of ring passes；
Catch module includes the catch stock that root is arranged on rotating disk, is fixed on the catch of the long boom end of catch, catch
Cable clamping interface is provided with away from the coil rotating disk side；
Angle is 60 ° between two adjacent groups coil stuck-module, and catch module is arranged on two adjacent groups coil stuck-module
Between, the angle between adjacent windings stuck-module is 30 °；
The sub-degree angle of index dial is arranged to 60 °, and each coil stuck-module is successively in direction one, direction two, direction
3rd, circulation is changed and stopped between direction four, direction five, direction six, and angle is 60 ° between adjacent two direction；
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, energy
The support frame module that is axially moved along corresponding coil stuck-module, the translation drive device for driving support frame as described above block motion,
Can be around the flying trident rotary axis module of main shaft module axis rotation, the device of rotation driving of the driving flying trident rotary axis module rotation, edge
The main shaft striping module of the coil stuck-module axial movement, the demoulding drive device of driving mould emptier motion；
Coiling base bottom is fixed on board；
Support frame module include two along the axial arranged slide rail of corresponding coil stuck-module, be slidably mounted on two respectively
Sliding block one, sliding block two and bobbin support, the slide rail on slide rail are fixed on base, the bobbin support bottom surface and institute
State sliding block one, sliding block two is fixedly connected；
Flying trident rotary axis module includes the live spindle around corresponding coil stuck-module axis rotation, resetted for live spindle
Main shaft spring, with the collar bush of main shaft synchronous axial system, collar bush bearing, the bearing holder (housing, cover) fixed for the collar bush bearing,
For rotating the flying trident of coiling wire rod；The bearing holder (housing, cover) is through support frame as described above and is fixed on support frame as described above, collar bush axle
Hold outer shroud to be connected with bearing holder (housing, cover) inner ring surface, collar bush bearing inner ring is connected with collar bush outer ring surface；Live spindle is worn
Cross and be slidably mounted in the collar bush, live spindle is being fixed with screens away from the direction end of corresponding coil stuck-module
Nut, top cover is being provided with close to corresponding coil stuck-module one end end, the live spindle is provided with close to top cover one end
Back-up ring one and it is provided with chute vertically between back-up ring one and collar bush, the collar bush inner surface setting has latch to be stuck in institute
State in the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident
Bottom fixed cover in collar bush towards one end of corresponding coil stuck-module, the bifurcation ostium end of the flying trident towards top cover simultaneously
And two divergent ends are arranged in top cover both sides, sheave, the circular groove tangent line of the sheave are provided with one of divergent ends
Direction and the live spindle axis are at grade；
Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped de-
Two divergent ends of mold be arranged on live spindle between the outer ring surface both sides of screens nut location, two divergent ends away from
It is fixed on from the external diameter more than the live spindle and less than the external diameter of the screens nut, the slide bar both ends on support frame, U
The basal sliding of type stripper is arranged on the slide bar；
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, including gas cuts base, two gas
Dynamic scissors, support frame can be cut along the gas that the catch module axis direction moves, driving gas cuts support frame and moves gas and cuts driving dress
Put, gas, which cuts support frame and is slidably mounted on gas, to be cut on base, and two pneumatic scissors are fixed on the gas and cut on support frame, and two pneumatic
The work head of scissors is located at the catch module both sides respectively；
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including the corresponding line of bifurcated mouth direction
Enclose stuck-module the vertically movable screens drive device of U-shaped card position device, driving U-shaped card position device and driving U-shaped card position device along
The release drive device that corresponding coil stuck-module is axially moved；Convex shoulder is provided with the sliding sleeve outer shroud of the coil stuck-module
First, the distance between convex shoulder two, two bifurcated mouths of U-shaped card position device are more than the external diameter of the non-convex shoulders of the sliding sleeve, small
External diameter in convex shoulder position, when when screens drive module driving U-shaped card position, device moves up, two points of U-shaped card position device
Prong is between convex shoulder one, convex shoulder two.
Preferably, flying fork type winding mechanism is arranged on the outside of second directional coils stuck-module, and gas shearing machine structure is arranged in the
On the outside of catch module between four direction and the 5th directional coils stuck-module, cutting agency is arranged in the 5th direction line
Enclose the lower section of stuck-module.
Preferably, the live spindle axis, the flying trident axis, the axis three of corresponding coil stuck-module are total to
Line.
Preferably, the bore dia released on ring is bigger than die head outer end diameter 0.1~0.5 millimeter.
Preferably, the catch deviates from rotating disk side, is provided with cable clamping interface, cable clamping interface is with coil stuck-module axis same
On one horizontal plane.
Preferably, translation drive arrangement is axial below bobbin support, including along the coil stuck-module
Arrange screw mandrel, the screw mandrel contiguous block of the first servomotor, shaft coupling, axis and the first servomotor rotation conllinear, first
Servomotor body is fixed on base, and the one end of shaft coupling both ends respectively with the first servomotor rotating shaft and screw mandrel is connected, silk
The other end of bar is fixed on the base side relative with the first servomotor, and screw mandrel contiguous block ring set is on the screw mandrel, silk
The upper surface of bar contiguous block is fixedly connected with the bobbin support；
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, dynamic for transmitting
Main pulley, belt, the secondary belt pulley of power, the second servomotor body are fixed on support frame, and main pulley is fixed on
In the rotating shaft of second servomotor, on the secondary fixed live spindle outer ring surface of belt pulley installation, belt sleeve is in main pulley and secondary skin
On the tooth of belt wheel outline；
Being stripped drive device includes demoulding cylinder along corresponding coil stuck-module axis arrangement, demoulding cylinder be fixed on around
On line support frame, U-shaped card position device bottom and the piston rod of the demoulding cylinder are connected；
The axial arranged trimming drive cylinder of wire shearing driving device enclosed mass catch module corresponding to, trimming drive cylinder sheet
Body is fixed on the gas and cut on base, and the piston rod of the trimming drive cylinder is cut support frame with the gas and is connected；
Screens drive device includes, along screens cylinder, the screens cylinder contiguous block arranged vertically, releasing drive module bag
Include and release base, consolidate through the release base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along corresponding coil
The axial arranged release cylinder of cover half block, cylinder connecting plate is released, the release base is fixed on board, the optical axis both ends
It is connected respectively with the release cylinder connecting plate, screens cylinder contiguous block, the screens cylinder body and the U-shaped card position
Device is connected, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, and the release cylinder body pushes away with described
Go out the connection of cylinder connecting plate, the piston rod for releasing cylinder is connected with the release base, the release cylinder connection
Plate is additionally provided with the limited screw along the release cylinder direction.
Preferably, the wire rod of the six axles flying fork type coiling coiling is alcohol enamel-covered wire, and flying fork type winding mechanism also includes
Vial, the vial are arranged on the bobbin support of coiling module.
Flying fork type winding mechanism can coiling, six axis mechanisms can be by coilings on the coil stuck-module of six axis mechanisms
Good coil is transferred to other stations from coil winding station, carries out the procedures such as trimming, blanking, whole process
In, blanking is expected from above, is all by full automatic working, in addition to initial setting, it is no longer necessary to it is manually operated, and from line
Blanking is expected on circle, is on same die head, so as to reduce the defective products caused by die change, is improved good
Product rate, the six axles flying fork type coil winding machine also have the characteristics that speed is fast, formed coil quality is good.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the graphics of six axle flying fork type coil winding machines in the embodiment of the present invention.
Fig. 2 is the graphics of six axis mechanisms in the embodiment of the present invention.
Fig. 3 is the graphics of six indexing rotary table modules in the embodiment of the present invention.
Fig. 4 is the three-dimensional explosive view of the coil stuck-module in the embodiment of the present invention.
Fig. 5 is the profile of the coil stuck-module in the embodiment of the present invention.
Fig. 6 is the graphics of the catch module in the embodiment of the present invention.
Fig. 7 is the graphics of the winding mechanism in the embodiment of the present invention.
Fig. 8 is the graphics of the base in the embodiment of the present invention.
Fig. 9 is the graphics of the support frame module and base in the embodiment of the present invention.
Figure 10 is that the support frame module in the embodiment of the present invention removes the graphics after supporting plate.
Figure 11 is the graphics of the flying trident main shaft module in the embodiment of the present invention.
Figure 12 is the profile of the flying trident main shaft module in the embodiment of the present invention.
Figure 13 is the graphics of the striping module in the embodiment of the present invention.
Figure 14 is the graphics of the gas shearing machine structure in the embodiment of the present invention.
Figure 15 is the graphics of the ejecting mechanism in the embodiment of the present invention.
Figure 16 is that six axle flying fork type coil winding machines in the embodiment of the present invention overlook workflow schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Clearer in order to express, part explanation is with reference to respective coordinates system X, Y, Z-direction.
As shown in Fig. 1 and Figure 16, a kind of six axle flying fork type coil winding machines, including six axis mechanisms changed for station
(1001), the flying fork type winding mechanism (1002) for coiling, the gas shearing machine structure (1003) for trimming, for releasing line
The cutting agency (1004) of circle；Six axis mechanisms are arranged in the centre of board (1000), the coil stuck-module point in six axis mechanisms
Other correspondence direction one, direction two, direction three, direction four, direction five, direction six, flying fork type winding mechanism are arranged in direction one
On the outside of coil stuck-module, on the outside of the catch module between gas shearing machine structure arranged direction three and direction four, cutting agency is arranged in
Below the coil stuck-module in direction five.
As shown in Fig. 2 the present invention provides six axis mechanisms that station is changed in a kind of processing for coil, including six indexing turn
Disk module (150), six groups of coil stuck-modules (151), six groups be used for tighten the catch module (152) of coil lead, for pushing away
Go out the cutting module (153) of coil；
As shown in figure 3, the index dial that the sub-degree angle that six indexing rotary table modules include rotating shaft vertical direction arrangement is 60 °
(101), the rotating disk in index dial rotating shaft (102), in order that processing is simpler, rotating disk (102) is divided into catch turns
Disk (104) and fixing axle rotating disk (103) are processed respectively, are further provided with bottom (107), upper lid (106), rotating disk bolt (105),
Bottom (107) is fixed on the upper surface of index dial (101), and upper lid (106) is close to catch rotating disk (104) upper surface, rotating disk spiral shell
Bolt (105) is connected, by catch rotating disk (104) and fixing axle rotating disk (103) through upper lid (106) by screw thread with lower cover (107)
It is locked between lid (106) and lower cover (107)；
As shown in Figure 4 and Figure 5, coil stuck-module includes fixed main shaft (108), the use that root is horizontally arranged on rotating disk
Sliding sleeve (113) on fixed main shaft of regulation annulus (109), ring set in fine setting fixed main shaft extension, answer for sliding sleeve
The spring (111) of position, the die head (115) for coil positioning and the supporting release ring (114) of die head, adjust annulus
(109) tightened by screw thread on outer shroud of the fixed main shaft close to root, in order to reach preferably regulation and fixed effect, this
Two regulation annulus (109) are set, and fixed main shaft is being provided with baffle ring close to regulation annulus and close to the position of end respectively
One (110), baffle ring two (112), in order to simplify installation steps, one-level step is machined with to replace baffle ring one (110) outside fixing axle,
Reach spacing purpose, fixed main shaft (108) is provided with a chute vertically between baffle ring one (110) and baffle ring two (112), sliding
The latch (116) that inwall is provided with insertion chute is covered, spring (111) both ends in compressive state withstand on baffle ring two (112) respectively
On latch (116), sliding sleeve is pressed on baffle ring one close to fixed main shaft root end, because latch abrasion needs to change,
For the convenience of replacing, mill out one-level step in sliding sleeve (113) inwall and be used for that spring (111) to be spacing, and original design spring top exists
It may be embodied as withstanding on described in sliding sleeve inwall on step in the spring practical operation at latch (116) end, die head (115) passes through spiral shell
Nail is fixed on fixed main shaft (108) end tip, releases ring (115) ring set in die head (115) outside, and be fixed by screws in
Sliding sleeve (113) is towards on the outer ring surface of fixing axle (108) end one end.
As shown in fig. 6, catch module include root be arranged on rotating disk on catch stock (119), be fixed on catch stock
The catch (120) of end, catch (120) are provided with cable clamping interface, cable clamping interface and die head (115) away from one side of coil stuck-module
In same level；
As shown in fig. 7, a kind of flying fork type winding mechanism, from base, along X to move support frame module, the driving branch
Translation drive device, the rotary shaft of support device motion be X to flying trident rotary axis module, the driving flying trident turning gear rotates
Device of rotation driving, can be formed along X to the main shaft striping module that moves, the demoulding drive device that move of driving mould emptier；
As shown in figure 8, in order to which base machine-shaping is more simple, base can be molded by following component combination, wherein wrapping
Include base body (200), motor support plate one (201), motor fixing frame one (202), slide rail catch one (203), slide rail catch two
(204), base body (200) is fixed on board with modes such as screw, welding, and motor support plate one (201) screw locking is the bottom of at
The top of seat body (200) X forward direction one sides, motor fixing frame one (202) are fixed on support plate one (201), slide rail catch one
(203), slide rail catch two (204) is separately fixed at the both sides of the positive one side tops of base body (200) X.
As shown in Figure 9 and Figure 10, support frame module include two X to the slide rail one (207) of arrangement, slide rail two (210), point
The sliding block and support frame not being slidably mounted on two slide rails (201)；
If being integrally formed processing method process support frame using casting, CNC etc., cost can be very high, and therefore, support frame can
To be made up of following part, including bottom plate one (218), side plate one (219), electric machine support two (220), motor support plate two (221),
Side plate two (223), cover plate one (222), gas bar support plate one (224), side plate one (219) are fixed on the one of bottom plate one (218) X negative senses
Side, electric machine support two (220) are fixed in the X forward direction one sides of side plate one (219), and motor support plate two (221) fixes electric machine support
The positive one sides of the X of two (220), side plate two (223) are fixed on the Y-direction forward direction side of bottom plate one (218), cylinder support plate one (224)
The X for being fixed on side plate two (223) is arranged in side plate one (219), side plate two (223), cylinder support plate one to side, cover plate (222)
(224) upper surface and by screw connection together, support frame is provided with iron plate in Y forward directions；
Slide rail one (207), slide rail two (210) are separately fixed at base upper surface both sides and catch one is close in one end respectively
(203), catch two (204), it is more steady when for support movements, two sliding blocks, sliding block are installed on every slide rail
One (205), sliding block two (206) are arranged on slide rail one, and sliding block three (212), sliding block four (214) are arranged on slide rail two (210),
The bottom plate (218) of support frame is on sliding block one (205), sliding block two (206), sliding block three (212), sliding block four (215)；
Translation drive arrangement below the support frame bottom plate (218), including the first servomotor (216) from X to arrangement,
Shaft coupling (217), the screw mandrel (208) of axis and the first servomotor (216) rotation conllinear, screw mandrel contiguous block (217), it is
The convenience of processing and installation, the first servomotor (216) body are fixed on electric machine support one (202), shaft coupling (217)
In electric machine support one (202), the one end of both ends respectively with (216) rotating shaft of the first servomotor and screw mandrel (208) is connected,
The other end of screw mandrel (208) is fixed on base (200) and the relative side of the first servomotor (216), screw mandrel contiguous block ring
(209) it is enclosed on the screw mandrel, the upper surface of screw mandrel contiguous block (209) is fixedly connected with the bottom plate (218) of support frame, and first watches
Taking motor can drive support frame to be moved along slide rail one (207), slide rail two (210) direction；
On the Y forward directions side of base (200), proximity switch one (211), proximity switch two (213) are installed, approaches and opens
Three (215) are closed, in support movements, iron plate can be approached switch one (211), proximity switch two (213), proximity switch three
(215) sense.
As is illustrated by figs. 11 and 12, flying trident turning gear include rotating shaft be X to live spindle (235), for rotating master
Main shaft spring (242) that axle resets, with the collar bush (241) of main shaft synchronous axial system, collar bush bearing (232), for collar bush
Bearing cylinder (233), the flying trident (231) for rotating coiling wire rod of bearing fixation；Axis X to bearing cylinder (233) wear
Cross side plate one (219) and by the convex shoulder set outside cylinder, be screwed in side plate one (219) X negative senses side, main shaft
Set bearing (232) outer shroud is connected with bearing cylinder (233) inwall, and collar bush bearing (232) inner ring and collar bush (241) are outside
Anchor ring is connected, and by calculating and examining, considers further that the factor of accessory size, collar bush bearing (232) quantity is set
It is set to four；(241, live spindle (235) is in (219) X forward directions side of side plate one through collar bush for live spindle (235)
End is fixed with a nut (236), top cover (229) is provided with the side plate (219) X negative senses one end end, due to top cover (229)
Die head is withstood at work, and in order to reduce abrasion, top cover (229) is slidably mounted on rotation master by top cover bearing (243)
On axle (235), in working condition, top cover (229) presses die head, and the rotary motion of live spindle (235) is not transferred to
Top cover (229), top cover (229) and die head geo-stationary, so as to reduce abrasion；Live spindle (235) is close to top cover
(229) one end is provided with back-up ring one (244) and is provided with chute vertically between back-up ring one (244) and collar bush (241), institute
Stating collar bush (241) inner surface setting has latch (238) to be stuck in the chute of the main shaft, main shaft spring (242) both ends
It is connected respectively with the back-up ring one (244), the latch (238), because latch (238) easily wears, it is necessary to more frequently
Change, in order to change the convenience of latch, in one step of collar bush (241) inwall processing, former main shaft spring (242) and latch
(238) one end of connection can be fixed on the step, and the bottom of flying trident (231) is screwed in the collar bush
(2241) on the outer ring surface of the side plate (219) X negative senses, two divergent ends of flying trident (231) towards X negative senses and are set
In top cover (229) both sides, sheave (230), the tangential direction of the sheave and the rotation are provided with one of divergent ends
The gyroaxis of main shaft is at grade；
Rotating driving device includes second servomotor (225), main pulley for passing power of the X to arrangement
(226), belt (227), secondary belt pulley (228), the second servomotor (225) body are fixed on motor support plate two (221),
Main pulley (226) is fixed in the rotating shaft of the second servomotor (207), the secondary fixed rotation master of belt pulley (228) installation
On axle (235) outer ring surface, belt (227) is enclosed on the tooth of main pulley (226) and secondary belt pulley (228) outline；
As shown in figs. 7 and 13, in order to preferably observe, Fig. 7 is not drawn into cover plate, main shaft mould emptier include along X to
Optical axis one (252), optical axis two (254) of the U-shaped stripper (251), X of motion to arrangement, two points of U-shaped stripper (255)
Fork is arranged in the live spindle close to the position both sides of screens nut (256), and court is additionally provided with two divergent ends
The distance between screens wheel one (255), screens wheel two (256) to live spindle direction, two screens wheels are more than the rotation
The external diameter of main shaft and less than the external diameter of the screens nut, during in order to move, U-shaped stripper (251) is more steady, sets up one
Individual fixed block (250), U-shaped stripper (251) are fixed on fixed block (250), and optical axis one (252), optical axis two (254) are through admittedly
Determine block (250) and both ends are separately fixed at residing side plate one (219), on cylinder support plate (224).
Being stripped drive device includes the demoulding cylinder (253) along X to arrangement, and demoulding cylinder (253) is fixed on cylinder support plate
(224) on, U-shaped stripper (251) bottom and the piston rod of the demoulding cylinder (253) are connected.
As shown in fig. 7, if the wire rod of flying fork type winding mechanism coiling is alcohol enamel-covered wire, flying fork type winding mechanism is also set
Vial (257) is equipped with, the vial (257) is arranged on the vial support plate (258) of coiling module, vial support plate
(258) it is fixed on bottom plate；
As shown in figure 14, gas shearing machine structure including gas cut base (300), pneumatic scissors one (304), pneumatic scissors two (306),
Support frame can be cut along the gas that the catch module axis direction moves, driving gas cuts support frame and moves trimming drive module, in order to
Process convenience, support frame as described above include support base (301), contiguous block one (302), pole one (303), pole two (308),
Contiguous block two (305), contiguous block three (307)；Gas is cut base (300) and is fixed on board, optical axis three (310), optical axis four (311)
Base (300) is cut through gas, both ends are separately fixed on the biside plate of support base (301), and contiguous block one (302) is fixed on branch
On the top plate for supportting base (301), pole one (302), pole two (308) bottom are fixed in the internal holes of contiguous block one (302),
It is pneumatic scissors one (304), pneumatic and by screw locking, top is respectively fixed with contiguous block two (305), contiguous block three (307)
Scissors two (306) is separately fixed at contiguous block two (305), on contiguous block three (307), the work head difference position of two pneumatic scissors
In the catch module both sides, trimming drive module can drive support frame as described above to be moved axially towards catch module, pneumatic scissors
Start, cut coil the end of a thread on the coil line tail and the 5th station on the 4th station；
The axial arranged trimming drive cylinder (309) of trimming drive module enclosed mass axis module corresponding to, trimming driving
Cylinder (309) body is fixed on gas and cut on base (300), the piston rod and support base of the trimming drive cylinder (309)
(301) connect；
As shown in figure 15, cutting module includes U-shaped card position device (127), driving U-shaped card position device of the bifurcated mouth towards fixed main shaft
The screens drive device and driving U-shaped card position device of vertical direction motion push away along what corresponding coil stuck-module axis direction moved
Go out drive device, screens drive device includes along screens cylinder (128), the screens cylinder contiguous block (126) arranged vertically, pushed away
Go out drive device include release hollow, rectangular base (121), through base two opposite sides plate and be slidably mounted in side plate two
Root slide bar (122), the release cylinder (125) along corresponding fixed main shaft axis direction arrangement, release cylinder contiguous block
(124), hollow, rectangular base (121) is fixed on above the shell of index dial (100), and slide bar (122) both ends are respectively with releasing gas
Cylinder contiguous block (126), screens cylinder contiguous block (124) are connected, and are ground to reduce slide bar (122) resistance of motion and reduce
Damage, slide bar (122) are connected by supporting sleeve (123) with hollow, rectangular base (121), and screens cylinder (128) body is fixed
Installed in screens cylinder contiguous block (126) away from hollow, rectangular base (121) side on, the piston rod of screens cylinder with it is U-shaped
Screens device (126) connects, and device two divergent ends in U-shaped card position pass vertically through screens cylinder contiguous block (126), releases cylinder body
(125) it is connected with releasing cylinder contiguous block (124), the piston rod and the hollow, rectangular base (121) for releasing cylinder (125) connect
Fixation is connect, gas bar contiguous block (124) is released and is additionally provided with along the limited screw (129) for releasing cylinder moving direction, due to spacing
Screw (129) can collide in motion process with hollow, rectangular base (121) so that and hollow, rectangular base (121) wears, in order to
Part exchanging is simpler, on hollow, rectangular base (121) and the relative face of limited screw (129), is provided with cushion block
(130)。
As shown in figure 16, the operational process of the six axles flying fork type coil winding machine is as follows：Under original state, die head (259) with
Top cover (229) does not contact, and wire rod (260) initially passes through vial (257), is subsequently passed through mainshaft nut (236) and live spindle
(235) groove on, from flying trident (231) bottom, outer shroud passes, and is stuck on sheave (230), after machine startup, the electricity of the first servo first
Machine starts, and drives support frame to be moved towards the coil stuck-module in direction one, and at this moment, die head (259) contacts with top cover (229),
Main shaft spring stress compresses, and die head (259), top cover (229) are close together, and moves to outside corresponding and postpones, the second servo electricity
Machine starts, and driving flying trident (231) rotates, the coiling on die head (259), after the completion of first coil of coiling, is stripped gas
Cylinder starts, and mainshaft nut (236) is blocked by U-shaped stripper (251), and die head (259) separates with top cover (229), and now six
The axis mechanism inverse time rotates 60 °, and the coil stuck-module direction two, coil carries out related station processing, then six axles
Mechanism is rotated further 60 ° counterclockwise, the coil stuck-module direction three, the pneumatic scissors one (304) of gas shearing machine structure by
Drive module driving is cut to gas, is translated toward catch (121) direction between direction three and direction four, then pneumatic scissors one
(304) start, pneumatic scissors are closed after cutting the end of a thread, and gas, which is cut drive module driving gas and cut, exits station, and six axis mechanisms continue inverse
Hour hands rotate 60 °, and the coil stuck-module comes direction four, and the pneumatic scissors two (308) of gas shearing machine structure are cut driving by gas
Module drive, toward the catch direction translation between direction three and direction four, then pneumatic scissors startup, cut pneumatic clipper after line tail
Knife is closed, and then six axis mechanisms continue to rotate counterclockwise 60 °, and the coil stuck-module direction five, ejecting mechanism is first
U-shaped card position device (127) is released toward fixed axle module direction, device (127) two divergent ends in U-shaped card position are stuck in the convex shoulder one of sliding sleeve
(117), between convex shoulder two (118), then ejecting mechanism releases U-shaped card position device (127) toward away from the direction of rotating disk, sliding sleeve band
Dynamic ring of releasing releases the coil fixed on die head, and then ejecting mechanism resets.
The axle flying fork type coil winding machine of one kind six provided above the embodiment of the present invention is described in detail, and herein should
The principle and embodiment of the present invention are set forth with specific case, the explanation of above example is only intended to help and managed
Solve the method and its core concept of the present invention；Meanwhile for those of ordinary skill in the art, according to the thought of the present invention,
There will be changes in embodiment and application, in summary, this specification content should not be construed as to this hair
Bright limitation.
Claims (7)
- A kind of 1. six axle flying fork type coil winding machines, it is characterised in that：Including changed for station six axis mechanisms, for coiling Flying fork type winding mechanism, the gas shearing machine structure for trimming, the cutting agency for releasing coil；Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of catch moulds for being used to tighten coil lead Block；Six indexing rotary table modules include the index dial of rotating shaft vertical direction arrangement, the coil in the index dial rotating shaft turns Disk；Coil stuck-module includes the fixed main shaft that root is arranged on the coil rotating disk, extended for finely tuning outside fixed main shaft The regulation annulus of degree, can along corresponding fixed main shaft in axial sliding sliding sleeve, resetted for sliding sleeve sliding sleeve spring, for coil The die head of sizing and the supporting release ring of the die head, the regulation annulus are arranged on the fixed main shaft close to root Outer shroud on, the fixed main shaft respectively close to it is described regulation annulus and close to end position be provided with baffle ring one, baffle ring two, The fixed main shaft is provided with a chute vertically between baffle ring one and baffle ring two, and the sliding sleeve inwall is provided with inserting for insertion chute Pin one, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, and sliding sleeve spring will be sliding Set is pressed on the baffle ring one close to fixed main shaft root end, and release ring one end is fixed on the sliding sleeve and deviates from rotating disk one End, for the other end to open porose semiclosed face, die head root is fixed on the fixed main shaft end tip, and end is from releasing ring The hole in semiclosed face passes；Catch module includes the catch stock that root is arranged on rotating disk, is fixed on the catch of the long boom end of catch, and catch deviates from The coil rotating disk side is provided with cable clamping interface；Angle is 60 ° between two adjacent groups coil stuck-module, and catch module is arranged between two adjacent groups coil stuck-module, Angle between adjacent windings stuck-module is 30 °；The sub-degree angle of index dial is arranged to 60 °, and each coil stuck-module is successively in direction one, direction two, direction three, side Circulation is changed and stopped between Xiang Si, direction five, direction six, and angle is 60 ° between adjacent two direction；Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, can be along right Answer support frame module that coil stuck-module is axially moved, drive support frame as described above block motion translation drive device, can be around Device of rotation driving that flying trident rotary axis module that main shaft module axis rotates, the driving flying trident rotary axis module rotate, along described The main shaft striping module of coil stuck-module axial movement, the demoulding drive device of driving mould emptier motion；Coiling base bottom is fixed on board；Support frame module include two along the axial arranged slide rail of corresponding coil stuck-module, be slidably mounted on two slide rails respectively On sliding block one, sliding block two and bobbin support, the slide rail is fixed on base, the bobbin support bottom surface and the cunning Block one, sliding block two are fixedly connected；Flying trident rotary axis module includes the live spindle rotated around corresponding coil stuck-module axis, the master resetted for live spindle Axle spring, with the collar bush of main shaft synchronous axial system, collar bush bearing, for the collar bush bearing fix bearing holder (housing, cover), be used for Rotate the flying trident of coiling wire rod；The bearing holder (housing, cover) is through support frame as described above and is fixed on support frame as described above, outside collar bush bearing Ring is connected with bearing holder (housing, cover) inner ring surface, and collar bush bearing inner ring is connected with collar bush outer ring surface；Live spindle is through simultaneously It is slidably mounted in the collar bush, live spindle is being fixed with screens spiral shell away from the direction end of corresponding coil stuck-module Mother, top cover is being provided with close to corresponding coil stuck-module one end end, the live spindle is being provided with gear close to top cover one end Enclose one and be provided with chute vertically between back-up ring one and collar bush, it is described that the collar bush inner surface setting has latch to be stuck in In the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident Bottom fixed cover in collar bush towards one end of corresponding coil stuck-module, the bifurcation ostium end of the flying trident towards top cover and Two divergent ends are arranged in top cover both sides, and sheave, the circular groove tangent line side of the sheave are provided with one of divergent ends To with the live spindle axis at grade；Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped stripper Two divergent ends be arranged on live spindle close to the outer ring surface both sides of screens nut location, the distance between two divergent ends are big External diameter in the live spindle and the external diameter less than the screens nut, the slide bar both ends are fixed on support frame, U-shaped de- Mold basal sliding is arranged on the slide bar；Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, including gas cuts base, two pneumatic clippers Knife, support frame can be cut along the gas that the catch module axis direction moves, driving gas cuts support frame and moves gas and cuts drive device, gas Cut support frame and be slidably mounted on gas and cut on base, two pneumatic scissors are fixed on the gas and cut on support frame, two pneumatic scissors Work head be located at the catch module both sides respectively；Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including bifurcated mouth is consolidated towards corresponding coil The U-shaped card position device of cover half block, the screens drive device of driving U-shaped card position device vertical motion and driving U-shaped card position device are along correspondingly The release drive device that coil stuck-module is axially moved；Be provided with the sliding sleeve outer shroud of the coil stuck-module convex shoulder one, The distance between convex shoulder two, two bifurcated mouths of U-shaped card position device is more than the external diameter of the non-convex shoulders of the sliding sleeve, less than convex The external diameter of shoulders, when when screens drive module driving U-shaped card position, device moves up, two bifurcated mouths of U-shaped card position device It is between convex shoulder one, convex shoulder two.
- 2. six axles flying fork type coil winding machine as claimed in claim 1, it is characterised in that：Flying fork type winding mechanism arranges first side On the outside of to coil stuck-module, gas shearing machine structure is arranged in the 3rd catch between direction and four direction coil stuck-module On the outside of module, cutting agency is arranged in the lower section of the 5th directional coils stuck-module.
- 3. six axles flying fork type coil winding machine as claimed in claim 2, it is characterised in that：The live spindle axis, the flying trident Axis, the axis three of corresponding coil stuck-module are conllinear.
- 4. six axles flying fork type coil winding machine as claimed in claim 3, it is characterised in that：The bore dia on ring is released than mould head end Portion's external diameter is big 0.1~0.5 millimeter.
- 5. six axles flying fork type coil winding machine as claimed in claim 4, it is characterised in that：The catch deviates from rotating disk side, sets There is cable clamping interface, cable clamping interface is with coil stuck-module axis in same level.
- 6. six axles flying fork type coil winding machine as claimed in claim 5, it is characterised in that：Translation drive arrangement supports in coiling Below frame, including along axial arranged first servomotor of the coil stuck-module, shaft coupling, axis and the first servomotor Screw mandrel, the screw mandrel contiguous block of rotation conllinear, the first servomotor body are fixed on base, and shaft coupling both ends are respectively with One servomotor rotating shaft connects with one end of screw mandrel, and the other end of screw mandrel is fixed on the base side relative with the first servomotor On, on the screw mandrel, the upper surface of screw mandrel contiguous block is fixedly connected screw mandrel contiguous block ring set with the bobbin support；Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, for passing power Main pulley, belt, secondary belt pulley, the second servomotor body are fixed on support frame, and main pulley is fixed on second In the rotating shaft of servomotor, on the secondary fixed live spindle outer ring surface of belt pulley installation, belt sleeve is in main pulley and secondary belt pulley On the tooth of outline；The demoulding cylinder that drive device includes arranging along corresponding coil stuck-module axis is stripped, demoulding cylinder is fixed on coiling branch On support, U-shaped card position device bottom and the piston rod of the demoulding cylinder are connected；The axial arranged trimming drive cylinder of wire shearing driving device enclosed mass catch module corresponding to, trimming drive cylinder body are consolidated It is scheduled on the gas to cut on base, the piston rod of the trimming drive cylinder is cut support frame with the gas and is connected；Screens drive device is included along screens cylinder, the screens cylinder contiguous block arranged vertically, and releasing drive module includes pushing away Go out base, through the release base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along corresponding coil stent The axial arranged release cylinder of block, cylinder connecting plate is released, the release base is fixed on board, the optical axis both ends difference It is connected with the release cylinder connecting plate, screens cylinder contiguous block, the screens cylinder body connects with U-shaped card position device Connect, the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, the release cylinder body and the release gas Cylinder connecting plate connects, and the piston rod for releasing cylinder is connected with the release base, and the release cylinder connecting plate is also Provided with the limited screw along the release cylinder direction.
- 7. flying fork type coil winding machine as claimed in claim 5, it is characterised in that：The wire rod of the six axles flying fork type coiling coiling is Alcohol enamel-covered wire, flying fork type winding mechanism also include vial, and the vial is arranged on the bobbin support of coiling module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611072520.9A CN106783141B (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type coil winding machines |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611072520.9A CN106783141B (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type coil winding machines |
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| CN106783141A CN106783141A (en) | 2017-05-31 |
| CN106783141B true CN106783141B (en) | 2018-03-02 |
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| CN201611072520.9A Expired - Fee Related CN106783141B (en) | 2016-11-28 | 2016-11-28 | A kind of six axle flying fork type coil winding machines |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107276341A (en) * | 2017-08-03 | 2017-10-20 | 温州北工汽车电器有限公司 | A kind of whole-automatic subcoil coil winding machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102683000A (en) * | 2012-06-01 | 2012-09-19 | 唐德红 | Winding machine |
| CN205602821U (en) * | 2016-03-31 | 2016-09-28 | 深圳市星特科技有限公司 | Six coiling machines of high efficiency |
| CN206271553U (en) * | 2016-11-28 | 2017-06-20 | 华南智能机器人创新研究院 | A kind of six axle flying fork type coil winding machines |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4486911B2 (en) * | 2005-06-16 | 2010-06-23 | 日特エンジニアリング株式会社 | Coil winding method and apparatus |
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2016
- 2016-11-28 CN CN201611072520.9A patent/CN106783141B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102683000A (en) * | 2012-06-01 | 2012-09-19 | 唐德红 | Winding machine |
| CN205602821U (en) * | 2016-03-31 | 2016-09-28 | 深圳市星特科技有限公司 | Six coiling machines of high efficiency |
| CN206271553U (en) * | 2016-11-28 | 2017-06-20 | 华南智能机器人创新研究院 | A kind of six axle flying fork type coil winding machines |
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