CN106437070B - 隔音陶瓷砖 - Google Patents

隔音陶瓷砖 Download PDF

Info

Publication number
CN106437070B
CN106437070B CN201610827771.7A CN201610827771A CN106437070B CN 106437070 B CN106437070 B CN 106437070B CN 201610827771 A CN201610827771 A CN 201610827771A CN 106437070 B CN106437070 B CN 106437070B
Authority
CN
China
Prior art keywords
parts
ceramic tiles
layer
diatomite
thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610827771.7A
Other languages
English (en)
Other versions
CN106437070A (zh
Inventor
刘小燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Tianpin Technology Co ltd
Original Assignee
Guangxi Tianpin Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Tianpin Technology Co Ltd filed Critical Guangxi Tianpin Technology Co Ltd
Priority to CN201610827771.7A priority Critical patent/CN106437070B/zh
Publication of CN106437070A publication Critical patent/CN106437070A/zh
Application granted granted Critical
Publication of CN106437070B publication Critical patent/CN106437070B/zh
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/36—Reinforced clay-wares
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61—Coating or impregnation
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/15—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass characterised by the use of glass elements, i.e. wherein an outer layer is not of glass
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244—Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5208—Fibers
    • C04B2235/5216—Inorganic
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5208—Fibers
    • C04B2235/5216—Inorganic
    • C04B2235/524—Non-oxidic, e.g. borides, carbides, silicides or nitrides
    • C04B2235/5248—Carbon, e.g. graphite
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

Abstract

本发明公开了一种隔音陶瓷砖，包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层，所述陶瓷砖基层包括以下重量份材料制成：高岭土50‑100份、二氧化锆20‑30份、膨润土60‑80份、玻璃纤维10‑20份、碳纤维5‑15份；所述第一、第二真空钢化玻璃层的真空厚度为0.2‑0.5厘米，钢化玻璃厚度为0.2‑0.5厘米；本发明真空钢化玻璃层作为隔音层，硅藻土板层作为消音吸音层具有显著的消音吸音，本发明具有双重隔音层与消音吸音层相互配合作用，显著隔绝噪音、降低噪音，同时本发明抗拉伸强度与抗压强度高。

Description

隔音陶瓷砖
技术领域
本发明涉及建筑领域，具体涉及一种隔音陶瓷砖。
背景技术
近年来，人们越来越注重自己的家居环境，在入住前的装修过程中，每个细节都严格要求。在屋内铺设陶瓷砖是装修中的一项重要环节，陶瓷砖是由粘土和其他无机非金属原料，经成型、烧结等工艺生产的板状或块状陶瓷制品，用于装饰与保护建筑物、构筑物的墙面和地面。通常在室温下通过干压、挤压或其他成型方法成型，然后干燥，在一定温度下烧成。陶瓷砖按吸水率可分为五大类，即瓷质砖、炻瓷砖、细炻砖、炻质砖、陶质砖。按成型方法陶瓷砖分为挤压成型陶瓷砖和干压成型陶瓷砖。目前，陶瓷砖一般作为装饰与保护墙体或地面的材料，陶瓷砖的作用单一，少数陶瓷砖具有隔音效果，隔音效果不理想，或是由于隔音带来的陶瓷砖强度降低，导致陶瓷砖寿命短。
发明内容
本发明的一个目的是针对上述问题，提供一种隔音陶瓷砖，本发明包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层，真空钢化玻璃层作为隔音层，硅藻土板层作为消音吸音层具有显著的消音吸音，本发明具有双重隔音层与消音吸音层相互配合作用，显著隔绝噪音、降低噪音，同时本发明抗拉伸强度与抗压强度高。
本发明提供的技术方案为：
一种隔音陶瓷砖，包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层；所述陶瓷砖基层包括以下重量份材料：高岭土50-100份、二氧化锆20-30份、膨润土60-80份、玻璃纤维10-20份、碳纤维5-15份；所述第一、第二真空钢化玻璃层的真空厚度为0.2-0.5厘米，钢化玻璃厚度为0.2-0.5厘米；所述硅藻土板层包括以下重量份材料：硅藻土100-200份、石膏50-80份、酚醛树脂100-150份、魔芋50-80份、锯末30-60份，其中所述酚醛树脂由有机硅改性酚醛树脂与硼改性酚醛树脂按重量比1:1.5-2组成，所述硅藻土板层为蜂窝状；所述陶瓷砖釉面层包括以下重量份材料：颜料10-20份、高岭土150-300份、凹凸棒土55-88份、二氧化钛20-30份、甲基硅酸钠15-25份、氧化铝5-10份、有机硅改性酚醛树脂20-30份。
优选的是，所述陶瓷砖基层由以下重量份材料制成：高岭土55份、二氧化锆26份、膨润土72份、玻璃纤维13份、碳纤维12份、木质磺酸钠12份、水235份；所述陶瓷砖基层由以下方法制成：将高岭土、二氧化锆、膨润土经过粗粉碎后，过50目筛，得到细粉末，将细粉末与玻璃纤维、碳纤维、木质磺酸钠、水混合进行球磨，球磨1-2小时后，过200目滤网，得到滤液，将滤液干燥至水分含量为30％后，进行压制成模，最后进行烧结得到所述陶瓷砖基层。
优选的是，所述第一、第二真空钢化玻璃层的真空厚度为0.3厘米，钢化玻璃厚度为0.3厘米。
优选的是，所述硅藻土板层由以下重量份材料制成：硅藻土150份、石膏75份、有机硅改性酚醛树脂40份、硼改性酚醛树脂80份、魔芋70份、锯末45份、乙醇150份、水100份；所述硅藻土板层由以下方法制成：魔芋清洗干净切成块，加入水采用搅拌机粉碎，过滤，将第一滤渣与第一滤液分离，将滤液与锯末、石膏混合超声粉碎1-2小时过滤得到第二滤渣与第二滤液，将有机硅改性酚醛树脂与硼改性酚醛树脂粉碎后加入乙醇加热至90℃，不断搅拌至澄清得到液体A，将第二滤液缓慢倒入液体A中，倒入的过程中不断搅拌，得到混合液体B，将第一滤渣、第二滤渣与硅藻土混合再将混合液体B缓慢倒入，不断搅拌1-2小时，减压干燥去除乙醇，将其中水分干燥至含量为40％，进行压制成蜂窝状，最后进行干燥得到所述硅藻土板层。
优选的是，所述陶瓷砖釉面层由以下重量份材料制成：颜料15份、高岭土220份、凹凸棒土62份、二氧化钛25份、甲基硅酸钠22份、氧化铝8份、有机硅改性酚醛树脂23份、5A分子筛10份、水300份，所述陶瓷砖釉面层由以下方法制成：将以下原料混合进行球磨：高岭土、凹凸棒土、二氧化钛、甲基硅酸钠、氧化铝、有机硅改性酚醛树脂、5A分子筛、水，球磨1-2小时后过300目滤网，得到滤液，将滤液干燥至35％，进行压制成模将颜料涂在表层，最后进行干燥得到所述陶瓷砖釉面层。
优选的是，所述陶瓷砖基层厚度为2-3厘米。
优选的是，所述硅藻土板层厚度为2-3厘米。
优选的是，所述陶瓷砖釉面层厚度为2-3厘米。
优选的是，所述陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层分别通过粘结层烧结连接，所述粘结层由硅藻土、高岭土、丙烯酸树脂组成，所述粘结层厚度均为0.5厘米。
本发明的有益效果如下：
本发明陶瓷砖基层中添加的二氧化锆、玻璃纤维、碳纤维形成了一层致密的网状结构增强了陶瓷砖的抗拉伸强度与抗压强度高；真空钢化玻璃作为隔音层能显著提高本发明的隔音效果；硅藻土层中魔芋含有丰富的纤维素及淀粉与硅藻土、改性酚醛树脂相结合能提高陶瓷砖的阻燃性能并且形成疏密一致的结构，具有显著的吸音消音功能；陶瓷砖釉面层有机硅改性酚醛树脂与甲基硅酸钠形成一层防水层，提高了陶瓷砖的防水功能；同时本发明不仅具有装饰和保护功能，本发明的另一个有益效果是可以作为建筑砖块直接砌到建筑物上作为建筑物的组体，减少了单独陶瓷砖铺贴的过程。
具体实施方式
下面结合具体实施例对本发明做进一步的详细说明，以令本领域技术人员参照说明书文字能够据以实施。
实施例1：
一种隔音陶瓷砖，包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层；所述陶瓷砖基层包括以下重量份材料：高岭土50份、二氧化锆20份、膨润土60份、玻璃纤维10份、碳纤维5份；所述第一、第二真空钢化玻璃层的真空厚度为0.2厘米，钢化玻璃厚度为0.2厘米；所述硅藻土板层包括以下重量份材料：硅藻土100份、石膏50份、酚醛树脂100份、魔芋50份、锯末30份，其中所述酚醛树脂由有机硅改性酚醛树脂与硼改性酚醛树脂按重量比1:1.5组成，所述硅藻土板层为蜂窝状；所述陶瓷砖釉面层包括以下重量份材料：颜料10份、高岭土150份、凹凸棒土55份、二氧化钛20份、甲基硅酸钠15份、氧化铝5份、有机硅改性酚醛树脂20份。
实施例2
一种隔音陶瓷砖，陶瓷砖结构依次包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层，所述陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层依次通过粘结层烧结连接，所述粘结层由硅藻土、高岭土、丙烯酸树脂组成，所述粘结层厚度均为0.5厘米；所述陶瓷砖基层包括以下重量份材料：高岭土100份、二氧化锆30份、膨润土80份、玻璃纤维20份、碳纤维15份；所述第一、第二真空钢化玻璃层的真空厚度为0.5厘米，钢化玻璃厚度为0.5厘米；所述硅藻土板层包括以下重量份材料：硅藻土200份、石膏80份、酚醛树脂150份、魔芋80份、锯末60份，其中所述酚醛树脂由有机硅改性酚醛树脂与硼改性酚醛树脂按重量比1:2组成，所述硅藻土板层为蜂窝状；所述陶瓷砖釉面层包括以下重量份材料：颜料20份、高岭土300份、凹凸棒土88份、二氧化钛30份、甲基硅酸钠25份、氧化铝10份、有机硅改性酚醛树脂30份；所述陶瓷砖基层厚度为2厘米，所述硅藻土板层厚度为2厘米，所述陶瓷砖釉面层厚度为2厘米。
实施例3
一种隔音陶瓷砖，包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层，所述陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层分别通过粘结层烧结连接，所述粘结层由硅藻土、高岭土、丙烯酸树脂组成，所述粘结层厚度均为0.5厘米；所述陶瓷砖基层由以下重量份材料制成：高岭土55份、二氧化锆26份、膨润土72份、玻璃纤维13份、碳纤维12份、木质磺酸钠12份、水235份；所述陶瓷砖基层由以下方法制成：将高岭土、二氧化锆、膨润土经过粗粉碎后，过50目筛，得到细粉末，将细粉末与玻璃纤维、碳纤维、木质磺酸钠、水混合进行球磨，球磨1小时后，过200目滤网，得到滤液，将滤液干燥至水分含量为30％后，进行压制成模，最后进行烧结得到所述陶瓷砖基层；所述第一、第二真空钢化玻璃层的真空厚度为0.3厘米，钢化玻璃厚度为0.3厘米；所述硅藻土板层由以下重量份材料制成：硅藻土150份、石膏75份、有机硅改性酚醛树脂40份、硼改性酚醛树脂80份、魔芋70份、锯末45份、乙醇150份、水100份；所述硅藻土板层由以下方法制成：魔芋清洗干净切成块，加入水采用搅拌机粉碎，过滤，将第一滤渣与第一滤液分离，将滤液与锯末、石膏混合超声粉碎1小时过滤得到第二滤渣与第二滤液，将有机硅改性酚醛树脂与硼改性酚醛树脂粉碎后加入乙醇加热至90℃，不断搅拌至澄清得到液体A，将第二滤液缓慢倒入液体A中，倒入的过程中不断搅拌，得到混合液体B，将第一滤渣、第二滤渣与硅藻土混合再将混合液体B缓慢倒入，不断搅拌1小时，减压干燥去除乙醇，将其中水分干燥至含量为40％，进行压制成蜂窝状，最后进行干燥得到所述硅藻土板层；所述陶瓷砖釉面层由以下重量份材料制成：颜料15份、高岭土220份、凹凸棒土62份、二氧化钛25份、甲基硅酸钠22份、氧化铝8份、有机硅改性酚醛树脂23份、5A分子筛10份、水300份，所述陶瓷砖釉面层由以下方法制成：将以下原料混合进行球磨：高岭土、凹凸棒土、二氧化钛、甲基硅酸钠、氧化铝、有机硅改性酚醛树脂、5A分子筛、水，球磨1-2小时后过300目滤网，得到滤液，将滤液干燥至35％，进行压制成模将颜料涂在表层，最后进行干燥得到所述陶瓷砖釉面层；所述陶瓷砖基层厚度为3厘米，所述硅藻土板层厚度为3厘米，所述陶瓷砖釉面层厚度为3厘米。
实施例4
一种隔音陶瓷砖，包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层；所述陶瓷砖基层由以下重量份材料制成：高岭土55份、二氧化锆26份、膨润土72份、玻璃纤维13份、碳纤维12份、木质磺酸钠12份、水235份；所述陶瓷砖基层由以下方法制成：将高岭土、二氧化锆、膨润土经过粗粉碎后，过50目筛，得到细粉末，将细粉末与玻璃纤维、碳纤维、木质磺酸钠、水混合进行球磨，球磨1-2小时后，过200目滤网，得到滤液，将滤液干燥至水分含量为30％后，进行压制成模，最后进行烧结得到所述陶瓷砖基层；所述第一、第二真空钢化玻璃层的真空厚度为0.3厘米，钢化玻璃厚度为0.3厘米；所述硅藻土板层由以下重量份材料制成：硅藻土150份、石膏75份、有机硅改性酚醛树脂40份、硼改性酚醛树脂80份、魔芋70份、锯末45份、乙醇150份、水100份；所述硅藻土板层由以下方法制成：魔芋清洗干净切成块，加入水采用搅拌机粉碎，过滤，将第一滤渣与第一滤液分离，将滤液与锯末、石膏混合超声粉碎2小时过滤得到第二滤渣与第二滤液，将有机硅改性酚醛树脂与硼改性酚醛树脂粉碎后加入乙醇加热至90℃，不断搅拌至澄清得到液体A，将第二滤液缓慢倒入液体A中，倒入的过程中不断搅拌，得到混合液体B，将第一滤渣、第二滤渣与硅藻土混合再将混合液体B缓慢倒入，不断搅拌2小时，减压干燥去除乙醇，将其中水分干燥至含量为40％，进行压制成蜂窝状，最后进行干燥得到所述硅藻土板层；所述陶瓷砖釉面层由以下重量份材料制成：颜料15份、高岭土220份、凹凸棒土62份、二氧化钛25份、甲基硅酸钠22份、氧化铝8份、有机硅改性酚醛树脂23份、5A分子筛10份、水300份，所述陶瓷砖釉面层由以下方法制成：将以下原料混合进行球磨：高岭土、凹凸棒土、二氧化钛、甲基硅酸钠、氧化铝、有机硅改性酚醛树脂、5A分子筛、水，球磨2小时后过300目滤网，得到滤液，将滤液干燥至35％，进行压制成模将颜料涂在表层，最后进行干燥得到所述陶瓷砖釉面层。
尽管本发明的实施方案已公开如上，但其并不仅仅限于说明书和实施方式中所列运用，它完全可以被适用于各种适合本发明的领域，对于熟悉本领域的人员而言，可容易地实现另外的修改，因此在不背离权利要求及等同范围所限定的一般概念下，本发明并不限于特定的细节和这里示出与描述的实施例。

Claims (9)

1.一种隔音陶瓷砖，其特征在于，包括陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层；所述陶瓷砖基层包括以下重量份材料：高岭土50-100份、二氧化锆20-30份、膨润土60-80份、玻璃纤维10-20份、碳纤维5-15份；所述第一、第二真空钢化玻璃层的真空厚度为0.2-0.5厘米，钢化玻璃厚度为0.2-0.5厘米；所述硅藻土板层包括以下重量份材料：硅藻土100-200份、石膏50-80份、酚醛树脂100-150份、魔芋50-80份、锯末30-60份，其中所述酚醛树脂由有机硅改性酚醛树脂与硼改性酚醛树脂按重量比1:1.5-2组成，所述硅藻土板层为蜂窝状；所述陶瓷砖釉面层包括以下重量份材料：颜料10-20份、高岭土150-300份、凹凸棒土55-88份、二氧化钛20-30份、甲基硅酸钠15-25份、氧化铝5-10份、有机硅改性酚醛树脂20-30份。
2.如权利要求1所述的隔音陶瓷砖，其特征在于，所述陶瓷砖基层由以下重量份材料制成：高岭土55份、二氧化锆26份、膨润土72份、玻璃纤维13份、碳纤维12份、木质磺酸钠12份、水235份；所述陶瓷砖基层由以下方法制成：将高岭土、二氧化锆、膨润土经过粗粉碎后，过50目筛，得到细粉末，将细粉末与玻璃纤维、碳纤维、木质磺酸钠、水混合进行球磨，球磨1-2小时后，过200目滤网，得到滤液，将滤液干燥至水分含量为30％后，进行压制成模，最后进行烧结得到所述陶瓷砖基层。
3.如权利要求1所述的隔音陶瓷砖，其特征在于，所述第一、第二真空钢化玻璃层的真空厚度为0.3厘米，钢化玻璃厚度为0.3厘米。
4.如权利要求1所述的隔音陶瓷砖，其特征在于，所述硅藻土板层由以下重量份材料制成：硅藻土150份、石膏75份、有机硅改性酚醛树脂40份、硼改性酚醛树脂80份、魔芋70份、锯末45份、乙醇150份、水100份；所述硅藻土板层由以下方法制成：魔芋清洗干净切成块，加入水采用搅拌机粉碎，过滤，将第一滤渣与第一滤液分离，将滤液与锯末、石膏混合超声粉碎1-2小时过滤得到第二滤渣与第二滤液，将有机硅改性酚醛树脂与硼改性酚醛树脂粉碎后加入乙醇加热至90℃，不断搅拌至澄清得到液体A，将第二滤液缓慢倒入液体A中，倒入的过程中不断搅拌，得到混合液体B，将第一滤渣、第二滤渣与硅藻土混合再将混合液体B缓慢倒入，不断搅拌1-2小时，减压干燥去除乙醇，将其中水分干燥至含量为40％，进行压制成蜂窝状，最后进行干燥得到所述硅藻土板层。
5.如权利要求1所述的隔音陶瓷砖，其特征在于，所述陶瓷砖釉面层由以下重量份材料制成：颜料15份、高岭土220份、凹凸棒土62份、二氧化钛25份、甲基硅酸钠22份、氧化铝8份、有机硅改性酚醛树脂23份、5A分子筛10份、水300份，所述陶瓷砖釉面层由以下方法制成：将以下原料混合进行球磨：高岭土、凹凸棒土、二氧化钛、甲基硅酸钠、氧化铝、有机硅改性酚醛树脂、5A分子筛、水，球磨1-2小时后过300目滤网，得到滤液，将滤液干燥至35％，进行压制成模将颜料涂在表层，最后进行干燥得到所述陶瓷砖釉面层。
6.如权利要求1或2所述的隔音陶瓷砖，其特征在于，所述陶瓷砖基层厚度为2-3厘米。
7.如权利要求1或4所述的隔音陶瓷砖，其特征在于，所述硅藻土板层厚度为2-3厘米。
8.如权利要求1或5所述的隔音陶瓷砖，其特征在于，所述陶瓷砖釉面层厚度为2-3厘米。
9.如权利要求1所述的隔音陶瓷砖，其特征在于，所述陶瓷砖基层、第一真空钢化玻璃层、硅藻土板层、第二真空钢化玻璃层及陶瓷砖釉面层分别通过粘结层烧结连接，所述粘结层由硅藻土、高岭土、丙烯酸树脂组成，所述粘结层厚度均为0.5厘米。
CN201610827771.7A 2016-09-18 2016-09-18 隔音陶瓷砖 Expired - Fee Related CN106437070B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610827771.7A CN106437070B (zh) 2016-09-18 2016-09-18 隔音陶瓷砖

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610827771.7A CN106437070B (zh) 2016-09-18 2016-09-18 隔音陶瓷砖

Publications (2)

Publication Number Publication Date
CN106437070A CN106437070A (zh) 2017-02-22
CN106437070B true CN106437070B (zh) 2019-01-29

Family

ID=58169254

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610827771.7A Expired - Fee Related CN106437070B (zh) 2016-09-18 2016-09-18 隔音陶瓷砖

Country Status (1)

Country Link
CN (1) CN106437070B (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207863364U (zh) * 2017-09-30 2018-09-14 许志军 一种采用低温陶瓷釉料和玻璃烧制的新型板材

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200452226Y1 (ko) * 2008-09-02 2011-02-14 아이에스동서 주식회사 세라믹 경량타일
CN101830725B (zh) * 2010-04-13 2012-12-26 北京盛康宁科技开发有限公司 一种轻质保温陶瓷砖及其制备方法
CN102503534B (zh) * 2011-11-10 2013-06-19 许庆华 圆球形凹凸棒建筑垃圾陶粒
CN103553564B (zh) * 2013-10-12 2015-03-11 营口盼盼环保硅藻材料有限公司 一种以硅藻土为主要成分制作具有吸放性功能的瓷砖的方法
CN104003755B (zh) * 2014-05-21 2016-05-18 佛山市东鹏陶瓷有限公司 一种利用抛光废渣制备呼吸砖的工艺
CN105601321A (zh) * 2015-12-24 2016-05-25 重庆乐乎科技有限公司 环保瓷砖及其制造方法
CN105884348A (zh) * 2016-04-12 2016-08-24 陈雪琴 一种能够祛除异味的高强度陶瓷砖及其制备方法

Also Published As

Publication number Publication date
CN106437070A (zh) 2017-02-22

Similar Documents

Publication Publication Date Title
CN106116688B (zh) 一种具有多层结构的陶瓷的制作方法
CN101244951B (zh) 釉药组成物
CN102910935B (zh) 一种多孔陶瓷复合砖的制备方法
TW583079B (en) Composite building material
CN102311274B (zh) 一种轻质保温蜂窝陶瓷及其制备方法
WO2006017676A3 (en) Method for fabricating ceramic articles and ceramic articles produced thereby
CN1927576A (zh) 玻璃纤维水泥刨花板
CN101786844B (zh) 一种轻质保温砖及其制造方法
CN106431199B (zh) 多功能陶瓷砖
CN106437070B (zh) 隔音陶瓷砖
CN109608180A (zh) 一种装饰墙板及其一次烧成方法和应用
CN104343219A (zh) 无机聚合物复合板
CN203257027U (zh) 一种微晶泡沫陶瓷复合砖
RU2334719C1 (ru) Керамическая масса для изготовления облицовочной плитки
KR101165623B1 (ko) 폐자재를 이용한 점토벽돌 및 이의 제조방법
CN101229972A (zh) 建筑陶瓷石
CN106747380A (zh) 轻质保温陶瓷装饰线条及其制备方法
JP4343617B2 (ja) 軽量無機質板および該無機質板の製造方法
CN103161278A (zh) 一种微晶泡沫陶瓷复合砖
CN102086113B (zh) 一种水泥浆料及由其制造水泥工艺品的方法
CN108316586A (zh) 一种兼具吸声/吸附功能的抗污陶瓷砖及其制备方法
KR101815649B1 (ko) 건축용 실내 내장재의 제조방법
CN109231832B (zh) 一种釉料、釉面、装饰砖及其制作方法
CN208329468U (zh) 一种复合陶瓷板材
CN110195501A (zh) 一种墙体用多功能装饰板及其制备方法

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right

Effective date of registration: 20181210

Address after: 530007 Xinwei Street, Xixiangtang District, Nanning City, Guangxi Zhuang Autonomous Region

Applicant after: Guangxi Tianpin Technology Co.,Ltd.

Address before: 530023 Unit 905, Building 5, Shengtian Green, 179 Changdao Road, Xingning District, Nanning City, Guangxi Zhuang Autonomous Region

Applicant before: GUANGXI ZONGHAI LANDSCAPE ENGINEERING CO.,LTD.

TA01 Transfer of patent application right
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190129

Termination date: 20210918

CF01 Termination of patent right due to non-payment of annual fee