CN106400274B - A kind of woven stereo carpet of Wilden and its production technology - Google Patents
A kind of woven stereo carpet of Wilden and its production technology Download PDFInfo
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- CN106400274B CN106400274B CN201510452774.2A CN201510452774A CN106400274B CN 106400274 B CN106400274 B CN 106400274B CN 201510452774 A CN201510452774 A CN 201510452774A CN 106400274 B CN106400274 B CN 106400274B
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Abstract
The invention discloses a kind of woven stereo carpet of Wilden and its production technology, the present invention is by controlling thread count of the yarn on carpet, by the contrast effect of different densities, using singly carry, empty latitude, the technique such as double jacquard weaves, coordinate the setting of relief pattern part；A kind of simple novel three-dimensional carpet surface can be achieved, meet the needs in market；The material of yarns can also further be matched somebody with somebody, more highlight its concavity and convexity and three-dimensional sense.
Description
Technical field
The present invention relates to a kind of woven carpet, more particularly to a kind of woven stereo carpet of Wilden, is that one kind passes through control
Thread count of the yarn on carpet, the carpet with stereoeffect of formation.
Background technology
The general woven wall-to-wall carpet of Wilden, usually using a kind of material, carpet surface is flat cut pile, in existing technique, no
The pile performance of stereo concave-convex can be formed, if reaching stereoeffect, conventional technique is after the completion of final finishing, by manually cutting
Spend to realize, although can achieve the goal, also bring attached effect：1st, cost of labor is improved；2nd, low production efficiency；3rd, clipping and carving
The skill and technique of worker is different, and effect is different, influences appearance；Due to the presence of these problems, it is impossible to completely spread in the market in commercialization.
In the prior art (CN203947250U), a kind of thermal contraction carpet, including warp thread, weft yarn and pile yams are disclosed；
The warp thread and weft yarn interweave along warp, broadwise respectively；The pile yams are weaved path along it and are woven on weft yarn, it is characterized in that described
Different a variety of of pile yams difference material；The heat shrinking percentage of the pile yams of various materials is different；Same material pile yams are mutually tight
Neighbour, area of the pattern is formed on carpet breadth.Addition for changing combination, coordinating heat treatment process that the technology passes through material etc.,
Realize a kind of novel three-dimensional carpet surface.But this technical requirements use the yarn of different materials, and yarn must have certain heat
Shrinking percentage, and the percent thermal shrinkage of the yarn of different materials must difference can be only achieved the technique effect of stereo carpet；To yarn
Material it is more demanding, more complicated.
The content of the invention
In order to overcome above-mentioned technical problem, the present invention is by controlling thread count of the yarn on carpet, by different close
The contrast effect of degree, using singly carry, empty latitude, the technique such as double jacquard weaves, coordinate the setting of relief pattern part；One kind can be achieved
Simple novel three-dimensional carpet surface, meets the needs in market, can also further match somebody with somebody the material of yarns, more highlight its concavity and convexity
And three-dimensional sense.
The technical solution adopted by the present invention to solve the technical problems is as follows：
The pile of carpet surface is to be formed suede between two layers of base fabric through navigating within the control of jacquard, the liter of suede warp
Dropping rule is：The middle level fell by upper strata, makes upper strata bottom tissue form "U" shaped and buckles, then lower floor's fell by middle level
Then organized the formation of with base fabric " U " font knot reeds.There is a altimetry device between the two layers, make two layers of bottom through there is a certain distance
Segmentation, this distance are the sum of height of two piles, and cutter cuts off in centre, i.e., voluntarily peels off.Coloured suede yarn is by jacquard
Control, converts in company with the fell of bottom warp and replaces the color code of suede yarn, allow the suede yarn of setting to be lifted to form pile loop emersion, and is not lifted
Or temporary transient unwanted suede yarn stay in bottom lower floor as heavy yarn, appear again again when having to be used.
The two-sided cut pile weave of all Wildens, will in pattern in the double cut piles of weaving all comprising single double cut piles
Using special color, changed by CSS specialty loom switching softwares, corresponding Ji Se areas, such as on a 6 color machines,
Using software BMP format conversions into during EP files, 1-6 kind colors can weave into common single pile, 7-21
Kind of color can be made into double piles, and the 7th kind of color is combined by 1+2 and be made into, and the 8th kind of color combines combination by 1+3 and be made into, etc..
In weaving process, if containing the 7th kind of color in EP files, jacquard can lift 1+2 automatically；If color gamut is in 1-6, i.e.,
Formation singly carries；If being set as sky latitude not put-down color, jacquard can select not carry.So as to fulfill singly carry, double jacquard weaves, empty latitude
Technique.
A kind of woven stereo carpet of Wilden of the present invention, the concavity and convexity according to needed for pattern carry out jacquard process differentiation；
It is not required raised pattern part to use and singly puies forward jacquard process；The pattern part of protrusion is needed to put forward jacquard process using double；Need
The ratio of the Pile density of pattern part that will be raised and the Pile density of pattern part that need not be raised is 2：1；Need protrusion
The adjacent region in pattern part interface using empty latitude technique, make the pile of the pattern portion outer layer yarn of needs protrusion
Nature lodging can be formed on interface, more shows the concavity and convexity of pattern, lodging angle is in the range of 20-40 degree.
A kind of woven stereo carpet of Wilden, the concavity and convexity according to needed for pattern carry out jacquard process differentiation；Need not be convex
The pattern part risen uses and singly puies forward jacquard process；Need the pattern part of protrusion to employ and double put forward jacquard process and singly jacquard weave work
The superimposed technique of skill, i.e., raised pattern part have it is double put forward jacquard process, also have and singly put forward jacquard process；So that need protrusion
The Pile density of pattern part be more than the Pile density of pattern part that need not be raised；Need raised pattern part and its
The interface of close region makes the pile of the pattern portion outer layer yarn of needs protrusion can be with interface using empty latitude technique
Nature lodging is formed, more shows the concavity and convexity of pattern, lodging angle is in the range of 20-40 degree.
By controlling thread count of the yarn on carpet, by the contrast effect of different densities, using singly carry, empty latitude,
The techniques such as double jacquard weaves, coordinate the setting of relief pattern part, so that on the basis of the concavity and convexity of display pattern, can also select
The pile yams of unlike material, strengthen the concavity and convexity of pattern by the double control of density and material；According to the concavity and convexity of pattern,
The pattern part of protrusion is needed with being not required raised pattern part that the pile yams of unlike material are respectively adopted；The unlike material
Pile yams heat shrinking percentage differ at 10-150 times.
Need the yarn of the drafting department sorting small material of pre- percent thermal shrinkage of protrusion, it is not necessary to raised pattern part
The yarn of the big material of the heat shrinking percentages of pile yams.
Preferably：The heat shrinking percentage for needing the pile yams of the pattern part of protrusion is 0.1%, it is not necessary to raised pattern
The heat shrinking percentage of partial pile yams is 12~15%.
The production technology of the above-mentioned woven stereo carpet of Wilden, comprises the following steps：
Step 1：Design：As carried out Ridge tracing in Top, Ps, Ttexcelle in special designs software
(a) the double colors and ratio for carrying part grain pattern of setting
(b) setting singly puies forward the color of part grain pattern
(c) color of different densities Pile density is set
(d) it is 5-7.5mm to set empty latitude grain pattern position and width, empty latitude width；
(e) changed by CSS specialty loom switching softwares, corresponding Ji Se areas, such as on a 6 color machines, utilize
Process of the software BMP format conversions into EP files
Step 2：Material prepares：The fiber number of pile yarns is 3200Dtex；The fiber number of weft material is 278TEX, and weft yarn
Material selection PP (polypropylene fibre)；Warp thread selects the polyester of 20N/4；
Step 3：Made woven：Control through it is close be 320/M, filling density 500/M, a height of 9.5mm of suede, breadth is 4 meters, color
Number is more than 6 colors and 6 colors；
Step 4：Gluing：Glue side's attribute is acetic acid, and it is 450 grams/m to select glue amount；Control rubber roller rotating speed for 2.5 turns/
Point；Control and dry barrel temperature for 130 DEG C；The drying temperature is controlled to be：120-130℃；The transmission speed for controlling cloth is：1.5-1.8 meters/
Point
Step 5：Flat hair step, it is 0.5mm to control hair-consuming amount, and it is 2m/ minutes to control cloth speed
Step 6：The examination and test of products, routine inspection is carried out by national standard GB/T14252 to finished carpet.
Brief description of the drawings
Fig. 1 is that the empty latitude-mono- of the present invention carries-bis- jacquard weave-structure diagrams.
Fig. 2 is the pattern setting structure schematic diagram of the woven stereo carpet of the present invention.
Wherein 1 puies forward jacquard process to be double, and 2 be empty latitude technique, and 3 is singly put forward jacquard process, and 4 be upper strata blanket, and 5 be lower floor's blanket, and 8
To need raised pattern part, 7 be empty latitude region, 6 for need not be raised pattern part, 9 be background color, 10 Ye Weikongwei areas
Domain.
Embodiment
Embodiment 1：
Referring to Fig. 1 and Fig. 2,
A kind of woven stereo carpet of Wilden,：Concavity and convexity according to needed for pattern carries out jacquard process differentiation；Need not be convex
The pattern part 6 risen uses and singly puies forward jacquard process 3；The pattern part 8 of protrusion is needed to put forward jacquard process 1 using double；Need convex
The ratio of the Pile density for the pattern part 8 risen and the Pile density of pattern part 6 that need not be raised is 2：1；
9 be background color, due to needing raised pattern part 8 to put forward technique using double, so 9 reality are also need not be raised
Pattern part, 9 also use and singly put forward technique to distinguish background color 9 and need raised pattern part 8, it is necessary to raised pattern part 8
The ratio of Pile density of Pile density and background color 9 be 2：1.
The interface 7 and 10 in 8 adjacent region of pattern part (6 and 9) of protrusion is needed to make using empty latitude technique 2
Nature lodging can be formed by needing the pile of the 8 outermost layer yarn of pattern part of protrusion, more show the concavity and convexity of pattern, lodging
Angle is in the range of 20-40 degree.
Embodiment 2：
Referring to Fig. 1 and Fig. 2,
A kind of woven stereo carpet of Wilden, the concavity and convexity according to needed for pattern carry out jacquard process differentiation；Concavo-convex figure
Case region can oneself setting, background color 9 select it is double put forward technique, control 9 density of background color is larger, is selected with the region that background color 9 closes on
Technique is singly put forward with background color 9 different densities, successively recursion.
Embodiment 3：
A kind of woven stereo carpet, it is characterised in that：Concavity and convexity according to needed for pattern carries out jacquard process differentiation；It is not required to
Want raised pattern part 6 to use and singly put forward jacquard process 3；Need protrusion pattern part 8 employ it is double carry jacquard process 1 with it is single
The superimposed technique of jacquard process 3 is put forward, that is, needs the pattern part 8 of protrusion to have and pair puies forward jacquard process 1, also there is singly jacquard weave work
Skill 3；So that the Pile density of raised pattern part 8 is needed to be more than the Pile density of pattern part that need not be raised；
9 be background color, due to needing raised pattern part 8 to be carried using double and singly put forward the technique being combined, so 9 is actual
Pattern part that need not be raised, 9 also using singly putting forward technique, with distinguish background color 9 and need raised pattern part 8, it is necessary to
The ratio of the Pile density of raised pattern part 8 and the Pile density of background color 9 is 2：1.
The interface 7 and 10 in 8 adjacent region of pattern part (6 and 9) of protrusion is needed to make using empty latitude technique 2
Nature lodging can be formed by needing the pile of the 8 outermost layer yarn of pattern part of protrusion, more show the concavity and convexity of pattern, lodging
Angle is in the range of 20-40 degree；
Embodiment 4：
On the basis of embodiment 1-3, the pile yams of unlike material can also be further selected, pass through density and material
Double control strengthens the concavity and convexity of pattern；According to the concavity and convexity of pattern, it is necessary to which raised pattern part is with being not required protrusion
The pile yams of unlike material are respectively adopted in pattern part；The heat shrinking percentage of the pile yams of the unlike material is differed in 10-150
Times；Need the yarn of the drafting department sorting small material of pre- percent thermal shrinkage of protrusion, it is not necessary to the pile of raised pattern part
The yarn of the big material of the heat shrinking percentage of yarn.
Embodiment 5：
, it is necessary to which raised pattern part 8 is respectively adopted with pattern part 6 that need not be raised on the basis of embodiment 4
The pile yams of unlike material；The heat shrinking percentage of the pile yams of the unlike material is differed at 10-150 times.
Embodiment 6：
, it is necessary to which the heat shrinking percentage of the pile yams of raised pattern part is 0.1% on the basis of embodiment 5, it is not required to
The heat shrinking percentage of the pile yams of pattern part that will be raised is 12~15%.
In addition, the production technology of the above-mentioned woven stereo carpet of Wilden, comprises the following steps：
Step 1：Design：As carried out Ridge tracing in Top, Ps, Ttexcelle in special designs software
(a) the double colors and ratio for carrying part grain pattern of setting
(b) setting singly puies forward the color of part grain pattern
(c) color of different densities Pile density is set
(d) it is 5-7.5mm to set empty latitude grain pattern position and width, empty latitude width；
(e) changed by CSS specialty loom switching softwares, corresponding Ji Se areas, such as on a 6 color machines, utilize
Process of the software BMP format conversions into EP files
Step 2：Material prepares：The fiber number of pile yarns is 3200Dtex；The fiber number of weft material is 278TEX, and weft yarn
Material selection PP (polypropylene fibre)；Warp thread selects the polyester of 20N/4；
Step 3：Made woven：Control through it is close be 320/M, filling density 500/M, a height of 9.5mm of suede, breadth is 4 meters, color
Number is more than 6 colors and 6 colors；
Step 4：Gluing：Glue side's attribute is acetic acid, and it is 450 grams/m to select glue amount；Control rubber roller rotating speed for 2.5 turns/
Point；Control and dry barrel temperature for 130 DEG C；The drying temperature is controlled to be：120-130℃；The transmission speed for controlling cloth is：1.5-1.8 meters/
Point
Step 5：Flat hair step, it is 0.5mm to control hair-consuming amount, and it is 2m/ minutes to control cloth speed
Step 6：The examination and test of products, routine inspection is carried out by national standard GB/T14252 to finished carpet.
Claims (6)
- A kind of 1. woven stereo carpet of Wilden, it is characterised in that：Concavity and convexity according to needed for pattern carries out jacquard process differentiation； It is not required raised pattern part to use and singly puies forward jacquard process；The pattern part of protrusion is needed to put forward jacquard process using double；Need The ratio of the Pile density of pattern part that will be raised and the Pile density of pattern part that need not be raised is 2：1；Need protrusion The adjacent region in pattern part interface using empty latitude technique, make the pile of the pattern portion outer layer yarn of needs protrusion Nature lodging can be formed on interface, more shows the concavity and convexity of pattern, lodging angle is in the range of 20-40 degree.
- A kind of 2. woven stereo carpet of Wilden, it is characterised in that：Concavity and convexity according to needed for pattern carries out jacquard process differentiation； It is not required raised pattern part to use and singly puies forward jacquard process；Need the pattern part of protrusion to employ and double put forward jacquard process and list Put forward the superimposed technique of jacquard process, i.e., raised pattern part have it is double put forward jacquard process, also have and singly put forward jacquard process；So that The Pile density of the pattern part of protrusion is needed to be more than the Pile density of pattern part that need not be raised；Need the pattern of protrusion The interface in the adjacent region in part is joining the pile of the pattern portion outer layer yarn of needs protrusion using empty latitude technique Nature lodging can be formed on face, more shows the concavity and convexity of pattern, lodging angle is in the range of 20-40 degree.
- 3. woven stereo carpet according to claim 1 or 2, it is characterised in that：The pattern part of protrusion is needed with being not required to Want raised pattern part that the pile yams of unlike material are respectively adopted；Need the drafting department sorting of protrusion small with pre- percent thermal shrinkage The yarn of material, it is not necessary to the yarn of the big material of the heat shrinking percentages of the pile yams of raised pattern part.
- 4. woven stereo carpet according to claim 1 or 2, it is characterised in that raised pattern part and not raised figure The pile yams of unlike material are respectively adopted in case part；The heat shrinking percentage of the pile yams of the unlike material is differed in 10-150 Times.
- 5. according to the woven stereo carpet described in claim 1 or 2, it is characterised in that：Need the pile yams of the pattern part of protrusion Heat shrinking percentage be 0.1%, it is not necessary to the heat shrinking percentage of the pile yams of raised pattern part be 12~15%.
- 6. a kind of production technology of woven stereo carpet as described in claim 1-5, comprises the following steps：Step 1：Design：Ridge tracing is carried out in Top, Ps, Ttexcelle in special designs software(a) the double colors and ratio for carrying part grain pattern of setting；(b) setting singly puies forward the color of part grain pattern；(c) color of different densities Pile density is set；(d) it is 5-7.5mm to set empty latitude grain pattern position and width, empty latitude width；(e) changed by CSS specialty loom switching softwares, corresponding Ji Se areas, using software BMP format conversions into EP The process of file；Step 2：Material prepares：The fiber number of pile yarns is 3200Dtex；The fiber number of weft material is 278TEX, and the material of weft yarn Material selects PP (polypropylene fibre)；Warp thread selects the polyester of 20N/4；Step 3：Made woven：Control through it is close be 320/M, filling density 500/M, a height of 9.5mm of suede, breadth is 4 meters, color number More than 6 colors and 6 colors；Step 4：Gluing：Glue side's attribute is acetic acid, and it is 450 grams/m to select glue amount；It is 2.5 revs/min to control rubber roller rotating speed； Control and dry barrel temperature for 130 DEG C；Drying temperature is：120-130℃；The transmission speed of cloth is：1.5-1.8 m/min；Step 5：Flat hair step, it is 0.5mm to control hair-consuming amount, and it is 2m/ minutes to control cloth speed；Step 6：The examination and test of products, routine inspection is carried out by national standard GB/T14252 to finished carpet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510452774.2A CN106400274B (en) | 2015-07-28 | 2015-07-28 | A kind of woven stereo carpet of Wilden and its production technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510452774.2A CN106400274B (en) | 2015-07-28 | 2015-07-28 | A kind of woven stereo carpet of Wilden and its production technology |
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| Publication Number | Publication Date |
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| CN106400274A CN106400274A (en) | 2017-02-15 |
| CN106400274B true CN106400274B (en) | 2018-05-11 |
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| CN108588972A (en) * | 2017-12-07 | 2018-09-28 | 滨州亚光家纺有限公司 | A kind of production method of permanent soft towel |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB383104A (en) * | 1932-01-09 | 1932-11-10 | Bigelow Sanford Carpet Co Inc | Improvements in or relating to woven pile fabrics |
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | Anker Teppichboden Gebr Schoel | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
| CN203475046U (en) * | 2013-07-16 | 2014-03-12 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet |
-
2015
- 2015-07-28 CN CN201510452774.2A patent/CN106400274B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB383104A (en) * | 1932-01-09 | 1932-11-10 | Bigelow Sanford Carpet Co Inc | Improvements in or relating to woven pile fabrics |
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | Anker Teppichboden Gebr Schoel | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
| CN203475046U (en) * | 2013-07-16 | 2014-03-12 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet |
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