CN106400274A - Wilton stereoscopic woven carpet and production process thereof - Google Patents
Wilton stereoscopic woven carpet and production process thereof Download PDFInfo
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- CN106400274A CN106400274A CN201510452774.2A CN201510452774A CN106400274A CN 106400274 A CN106400274 A CN 106400274A CN 201510452774 A CN201510452774 A CN 201510452774A CN 106400274 A CN106400274 A CN 106400274A
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Abstract
The invention discloses a wilton stereoscopic woven carpet and production process thereof. The wilton stereoscopic woven carpet has following beneficial effects: by controlling warp and weft density of yarns on the carpet and comparison effect with different densities, single jacquard and double jacquard processes are utilized to ensure weft yarns can pass through the fell of cloth without any trouble; in combination with convex-concave patterns, an easy and novel stereoscopic carpet surface is made so that market demands are satisfied; further, concavity and convexity and the three-dimensional sense are enhanced in combination with material of yarns.
Description
Technical field
The present invention relates to a kind of woven carpet, the woven stereo carpet of more particularly, to a kind of Wilden, is one
Plant by controlling thread count on carpet for the yarn, the carpet with stereoeffect of formation.
Background technology
The general woven wall-to-wall carpet of Wilden, is usually used a kind of material, and carpet surface is flat cut pile, existing
Technique on it is impossible to form the pile performance of stereo concave-convex, if reaching stereoeffect, conventional technique
It is after the completion of Final finishing, realized by artificial clipping and carving although can achieve the goal, but also bring
Attached effect：1st, improve cost of labor；2nd, low production efficiency；3rd, the skill and technique of clipping and carving workman is different,
Effect is different, affects outward appearance；Because the presence of these problems is it is impossible on commercial Man Pu market.
In prior art (CN203947250U), disclose a kind of thermal contraction carpet, including warp thread,
Weft yarn and pile yams；Described warp thread and weft yarn interweave along warp, broadwise respectively；Described pile yams are knitted along it
Make path to be woven on weft yarn, it is characterized in that described pile yams different multiple of material respectively；Various materials
Pile yams heat shrinkage factor different；Same material pile yams are immediately adjacent to each other, and constitute on carpet breadth
Area of the pattern.This technology passes through changing combination, coordinating interpolation of Technology for Heating Processing etc. of material, realizes
A kind of novel three-dimensional carpet surface.But this technical requirements use the yarn of different materials, and yarn is necessary
There is certain percent thermal shrinkage, and the percent thermal shrinkage of the yarn of different materials must difference can be only achieved vertical
The technique effect of body carpet；Material requirement to yarn is higher, more complicated.
Content of the invention
In order to overcome above-mentioned technical problem, the present invention passes through to control thread count on carpet for the yarn,
By the contrast effect of different densities, using singly carrying, empty latitude, the technique such as double jacquard weave, cooperation is concavo-convex
The setting of pattern part；Can achieve a kind of simple novel three-dimensional carpet surface, meet the needs in market,
The material of yarn further can also be coordinated, more highlight its concavity and convexity and third dimension.
The technical solution adopted for the present invention to solve the technical problems is as follows：
The pile of carpet surface is to be constituted suede between two layers of base fabric through navigating within the control of jacquard
, the lifting rule of suede warp is：The middle level fell by upper strata, makes upper strata bottom tissue form " U " word
Shape buckles, and then by middle level, lower floor's fell is then organized the formation of with base fabric " U " font knot reed.Two
There is individual altimetry device, through there being the segmentation of a certain distance, this distance is two at the bottom making two-layer between layer
The height sum of pile, cutter, in middle cut-out, is voluntarily peeled off.Coloured suede yarn by jacquard control,
Change the color code of suede yarn in company with the fell conversion of bottom warp, allow the suede yarn of setting to be lifted and form pile loop emersion,
And do not lifted or temporarily unwanted suede yarn stay bottom lower floor as heavy yarn, multiple again when having to be used
Go out.
The two-sided cut pile weave of all of Wilden all comprises single double cut piles, in the double cut pile of weaving,
Will be changed by CSS specialty loom switching software using special color in pattern, corresponding
Ji Se area, such as on 6 color machines, is converted into BMP form using software the mistake of EP file
Cheng Zhong, 1-6 kind color can weave into common single pile, and 7-21 kind color can be made into double piles,
7th kind of color is combined by 1+2 and is made into, and the 8th kind of color is made into by 1+3 combination, etc..?
In weaving process, if containing the 7th kind of color in EP file, jacquard can lift 1+2 automatically；If
Color gamut in 16, that is, forms and singly carries；If being set as sky latitude not put-down color, jacquard can select
Select and do not carry.Thus realize singly carrying, double jacquard weave, the technique of empty latitude.
A kind of woven stereo carpet of Wilden of the present invention, the concavity and convexity according to needed for pattern carries out jacquard weave
Technique is distinguished；The pattern part not needing projection is using singly putting forward jacquard process；Need raised drafting department
Divide and all put forward jacquard process using double；Need the raised Pile density of pattern part and do not need projection
The ratio of the Pile density of pattern part is 2：1；Need the friendship in raised pattern partly adjacent region
, using empty latitude technique, the pile making the raised pattern portion outer layer yarn of needs can on interface for junction
To form nature lodging, more show the concavity and convexity of pattern, lodging angle is in the range of 20-40 degree.
A kind of woven stereo carpet of Wilden, the concavity and convexity according to needed for pattern carries out jacquard process differentiation；
The pattern part not needing projection is using singly putting forward jacquard process；Raised pattern part is needed to employ double
Put forward the jacquard process technique superimposed with singly putting forward jacquard process, that is, raised pattern part has double carrying
Flower process, also has and singly puies forward jacquard process；So that needing the Pile density of raised pattern part to be more than not
Need the Pile density of raised pattern part；Need the friendship in raised pattern partly adjacent region
, using empty latitude technique, the pile making the raised pattern portion outer layer yarn of needs can on interface for junction
To form nature lodging, more show the concavity and convexity of pattern, lodging angle is in the range of 20-40 degree.
By controlling thread count on carpet for the yarn, by the contrast effect of different densities, utilize
Singly carry, empty latitude, the technique such as double jacquard weave, the setting of cooperation relief pattern part, thus display pattern
Concavity and convexity on the basis of it is also possible to select the pile yams of unlike material, double by density and material
Control to strengthen the concavity and convexity of pattern again；According to the concavity and convexity of pattern, need raised pattern part with
Raised pattern part is not needed to be respectively adopted the pile yams of unlike material；The pile of described unlike material
The heat shrinkage factor of yarn differs at 10-150 times.
Need the yarn of the raised drafting department sorting little material of pre- percent thermal shrinkage it is not necessary to projection
The yarn of the big material of the heat shrinkage factor of the pile yams of pattern part.
It is preferably：Need the raised pile yams of pattern part heat shrinkage factor be 0.1% it is not necessary to
The heat shrinkage factor of the raised pile yams of pattern part is 12～15%.
The production technology of the woven stereo carpet of above-mentioned Wilden, comprises the following steps：
Step 1：Design：Carry out line as in Top, Ps, Ttexcelle in special designs software
Sample designs
A () sets double color and ratios carrying part grain pattern
B () sets the color singly carrying part grain pattern
C () sets the color of different densities Pile density
D () sets empty latitude grain pattern position and width, empty latitude width is 5-7.5mm；
E () is changed by CSS specialty loom switching software, corresponding Ji Se area, such as at one
On 6 color machines, using software, BMP form is converted into the process of EP file
Step 2：Material prepares：The fiber number of pile yarns is 3200Dtex；The fiber number of weft material is
278TEX, and the material selection PP (polypropylene fibre) of weft yarn；The polyester of 20N/4 selected by warp thread；
Step 3：Make woven：Control through close as 320/M, filling density is 500/M, a height of 9.5mm of suede,
Fabric width is 4 meters, and color number is more than 6 colors and 6 colors；
Step 4：Gluing：Glue side's attribute is acetic acid, selects glue amount to be 450 grams/m；Control glue
Roller rotating speed is 2.5 revs/min；Control and dry barrel temperature for 130 DEG C；Control drying temperature be：120-130℃；
Control cloth transmission speed be：1.5-1.8 m/min
Step 5：Flat hair step, control hair-consuming amount is 0.5mm, controls cloth speed to be 2m/ minute
Step 6：The examination and test of products, carries out routine inspection by GB GB/T14252 to finished carpet.
Brief description
Fig. 1 is that the empty latitude-mono- of the present invention carries-bis- jacquard weave-structural representations.
Fig. 2 is the pattern setting structure schematic diagram of the woven stereo carpet of the present invention.
Wherein 1 puies forward jacquard process for double, and 2 is empty latitude technique, and 3 is singly to put forward jacquard process, and 4 is upper strata
Blanket, 5 is lower floor's blanket, and 8 for needing raised pattern part, and 7 is empty latitude region, and 6 is convex for not needing
The pattern part rising, 9 is background color, and 10 is also empty latitude region.
Specific embodiment
Embodiment 1：
Referring to Fig. 1 and Fig. 2,
A kind of woven stereo carpet of Wilden,：Concavity and convexity according to needed for pattern carries out jacquard process area
Point；The pattern part 6 not needing projection is using singly putting forward jacquard process 3；Need raised pattern part 8
All put forward jacquard process 1 using double；Need the raised Pile density of pattern part 8 and do not need projection
The ratio of the Pile density of pattern part 6 is 2：1；
9 is background color, and the pattern part 8 due to needing raised puies forward technique using double, so 9 actual are also
Do not need the pattern part of projection, 9 are also adopted by singly putting forward technique to distinguish background color 9 and to need raised pattern
Part 8, needs the raised Pile density of pattern part 8 to be 2 with the ratio of the Pile density of background color 9：
1.
The interface 7 and 10 needing the raised adjacent region of pattern part 8 (6 and 9) is all adopted
With empty latitude technique 2, make the pile of the raised pattern part 8 outermost layer yarn of needs can form nature and fall
Volt, more shows the concavity and convexity of pattern, and lodging angle is in the range of 20-40 degree.
Embodiment 2：
Referring to Fig. 1 and Fig. 2,
A kind of woven stereo carpet of Wilden, the concavity and convexity according to needed for pattern carries out jacquard process differentiation；
Concavo-convex area of the pattern can be set with oneself, and background color 9 puies forward technique from double, controls background color 9 density relatively
Greatly, the region selection closing on background color 9 singly puies forward technique with background color 9 different densities, recursion successively.
Embodiment 3：
A kind of woven stereo carpet it is characterised in that：Concavity and convexity according to needed for pattern carries out jacquard weave
Technique is distinguished；The pattern part 6 not needing projection is using singly putting forward jacquard process 3；Need raised pattern
Part 8 employ double put forward jacquard process 1 technique superimposed with singly putting forward jacquard process 3, that is, need convex
The pattern part 8 rising have double put forward jacquard process 1, also have and singly put forward jacquard process 3；So that needing projection
Pattern part 8 Pile density be more than do not need projection pattern part Pile density；
9 is background color, due to needing raised pattern part 8 to carry and singly put forward the technique combining using double,
So the 9 actual pattern parts being also not need projection, 9 are also adopted by singly putting forward technique, to distinguish background color 9
With the pattern part 8 needing projection, need the suede of the raised Pile density of pattern part 8 and background color 9
The ratio of head density is 2：1.
The interface 7 and 10 needing the raised adjacent region of pattern part 8 (6 and 9) is all adopted
With empty latitude technique 2, make the pile of the raised pattern part 8 outermost layer yarn of needs can form nature and fall
Volt, more shows the concavity and convexity of pattern, and lodging angle is in the range of 20-40 degree；
Embodiment 4：
It is also possible to select the pile yams of unlike material further, by close on the basis of embodiment 1-3
The concavity and convexity to strengthen pattern for the two ore control of degree and material；According to the concavity and convexity of pattern, need projection
Pattern part be respectively adopted the pile yams of unlike material with the pattern part not needing projection；Described not
The heat shrinkage factor of the pile yams of same material differs at 10-150 times；Raised drafting department sorting is needed to use
The yarn of the little material of pre- percent thermal shrinkage is it is not necessary to the heat of the pile yams of pattern part of projection is shunk
The yarn of the big material of rate.
Embodiment 5：
On the basis of embodiment 4, need raised pattern part 8 and the drafting department not needing projection
Divide 6 pile yams being respectively adopted unlike material；The heat shrinkage factor phase of the pile yams of described unlike material
Difference is at 10-150 times.
Embodiment 6：
On the basis of embodiment 5, the heat shrinkage factor of the raised pile yams of pattern part of needs is
0.1% it is not necessary to the heat shrinkage factor of the pile yams of pattern part of projection is 12～15%.
Additionally, the production technology of the woven stereo carpet of above-mentioned Wilden, comprise the following steps：
Step 1：Design：Carry out line as in Top, Ps, Ttexcelle in special designs software
Sample designs
A () sets double color and ratios carrying part grain pattern
B () sets the color singly carrying part grain pattern
C () sets the color of different densities Pile density
D () sets empty latitude grain pattern position and width, empty latitude width is 5-7.5mm；
E () is changed by CSS specialty loom switching software, corresponding Ji Se area, such as at one
On 6 color machines, using software, BMP form is converted into the process of EP file
Step 2：Material prepares：The fiber number of pile yarns is 3200Dtex；The fiber number of weft material is
278TEX, and the material selection PP (polypropylene fibre) of weft yarn；The polyester of 20N/4 selected by warp thread；
Step 3：Make woven：Control through close as 320/M, filling density is 500/M, a height of 9.5mm of suede,
Fabric width is 4 meters, and color number is more than 6 colors and 6 colors；
Step 4：Gluing：Glue side's attribute is acetic acid, selects glue amount to be 450 grams/m；Control glue
Roller rotating speed is 2.5 revs/min；Control and dry barrel temperature for 130 DEG C；Control drying temperature be：120-130℃；
Control cloth transmission speed be：1.5-1.8 m/min
Step 5：Flat hair step, control hair-consuming amount is 0.5mm, controls cloth speed to be 2m/ minute
Step 6：The examination and test of products, carries out routine inspection by GB GB/T14252 to finished carpet.
Claims (6)
1. a kind of woven stereo carpet of Wilden it is characterised in that：Concavity and convexity according to needed for pattern enters
Row jacquard process is distinguished；The pattern part not needing projection is using singly putting forward jacquard process；Need projection
Pattern partly all puies forward jacquard process using double；Need the raised Pile density of pattern part and do not need
The ratio of the raised Pile density of pattern part is 2：1；Need raised pattern partly adjacent area
, using empty latitude technique, the pile making the raised pattern portion outer layer yarn of needs is in handing-over for the interface in domain
Nature lodging can be formed on face, more show the concavity and convexity of pattern, lodging angle is 20-40 degree scope
Interior.
2. a kind of woven stereo carpet of Wilden it is characterised in that：Concavity and convexity according to needed for pattern enters
Row jacquard process is distinguished；The pattern part not needing projection is using singly putting forward jacquard process；Need projection
Pattern part employ double put forward the jacquard process technique superimposed with singly putting forward jacquard process, i.e. the figure of projection
Case part have double put forward jacquard process, also have and singly put forward jacquard process；So that needing raised pattern part
Pile density be more than do not need projection pattern part Pile density；Need raised pattern part
The interface in adjacent region, using empty latitude technique, makes the raised pattern portion outer layer yarn of needs
Pile can form nature lodging on interface, more shows the concavity and convexity of pattern, and lodging angle is
In the range of 20-40 degree.
3. woven stereo carpet according to claim 1 and 2 it is characterised in that：Need projection
Pattern part be respectively adopted the pile yams of unlike material with the pattern part not needing projection；Need convex
The drafting department sorting yarn of the little material of pre- percent thermal shrinkage that rises is it is not necessary to the pattern part of projection
The yarn of the big material of the heat shrinkage factor of pile yams.
4. woven stereo carpet according to claim 1 and 2 is it is characterised in that the figure of projection
Case part is respectively adopted the pile yams of unlike material with not raised design part；The suede of described unlike material
The heat shrinkage factor of gauze kerchief worn on a woman's head differs at 10-150 times.
5. according to the woven stereo carpet described in claim 1 or 2 it is characterised in that：Need projection
The heat shrinkage factor of the pile yams of pattern part is 0.1% it is not necessary to the pile yams of the pattern part of projection
Heat shrinkage factor be 12～15%.
6. a kind of production technology of the woven stereo carpet as described in claim 1-5, walks including following
Suddenly：
Step 1：Design：Carry out line as in Top, Ps, Ttexcelle in special designs software
Sample designs
A () sets double color and ratios carrying part grain pattern；
B () sets the color singly carrying part grain pattern；
C () sets the color of different densities Pile density；
D () sets empty latitude grain pattern position and width, empty latitude width is 5-7.5mm；
E () is changed by CSS specialty loom switching software, corresponding Ji Se area, such as at one 6
On color machine, using software, BMP form is converted into the process of EP file；
Step 2：Material prepares：The fiber number of pile yarns is 3200Dtex；The fiber number of weft material is
278TEX, and the material selection PP (polypropylene fibre) of weft yarn；The polyester of 20N/4 selected by warp thread；
Step 3：Make woven：Control through close as 320/M, filling density is 500/M, a height of 9.5mm of suede,
Fabric width is 4 meters, and color number is more than 6 colors and 6 colors；
Step 4：Gluing：Glue side's attribute is acetic acid, selects glue amount to be 450 grams/m；Rubber roll is controlled to turn
Speed is 2.5 revs/min；Control and dry barrel temperature for 130 DEG C；Drying temperature is：120-130℃；The biography of cloth
Dynamic speed is：1.5-1.8 m/min；
Step 5：Flat hair step, control hair-consuming amount is 0.5mm, controls cloth speed to be 2m/ minute；
Step 6：The examination and test of products, carries out routine inspection by GB GB/T14252 to finished carpet.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510452774.2A CN106400274B (en) | 2015-07-28 | 2015-07-28 | A kind of woven stereo carpet of Wilden and its production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510452774.2A CN106400274B (en) | 2015-07-28 | 2015-07-28 | A kind of woven stereo carpet of Wilden and its production technology |
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| CN106400274A true CN106400274A (en) | 2017-02-15 |
| CN106400274B CN106400274B (en) | 2018-05-11 |
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| CN201510452774.2A Active CN106400274B (en) | 2015-07-28 | 2015-07-28 | A kind of woven stereo carpet of Wilden and its production technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019109599A1 (en) * | 2017-12-07 | 2019-06-13 | 滨州亚光家纺有限公司 | Method of producing towel with long-lasting softness |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB383104A (en) * | 1932-01-09 | 1932-11-10 | Bigelow Sanford Carpet Co Inc | Improvements in or relating to woven pile fabrics |
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | ANKER-Teppichboden Gebr. Schoeller GmbH + Co.KG, 52353 Düren | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
| CN203475046U (en) * | 2013-07-16 | 2014-03-12 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet |
-
2015
- 2015-07-28 CN CN201510452774.2A patent/CN106400274B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB383104A (en) * | 1932-01-09 | 1932-11-10 | Bigelow Sanford Carpet Co Inc | Improvements in or relating to woven pile fabrics |
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | ANKER-Teppichboden Gebr. Schoeller GmbH + Co.KG, 52353 Düren | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
| CN203475046U (en) * | 2013-07-16 | 2014-03-12 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019109599A1 (en) * | 2017-12-07 | 2019-06-13 | 滨州亚光家纺有限公司 | Method of producing towel with long-lasting softness |
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| CN106400274B (en) | 2018-05-11 |
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