CN106396728A - 一种微孔尖晶石的湿法烧结生产方法 - Google Patents

一种微孔尖晶石的湿法烧结生产方法 Download PDF

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CN106396728A
CN106396728A CN201610809724.XA CN201610809724A CN106396728A CN 106396728 A CN106396728 A CN 106396728A CN 201610809724 A CN201610809724 A CN 201610809724A CN 106396728 A CN106396728 A CN 106396728A
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黄克忠
张东方
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HENAN RONGAN HEAT ENGINEERING NEW MATERIAL Co Ltd
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Abstract

本发明属于一种微孔尖晶石的湿法烧结生产方法,包括以下步骤:取主原料,加入主原料重量1.2‑1.5倍的水、主原料重量1‑3%的造孔剂、主原料重量0.1‑0.3%的结合剂,研磨得到泥浆A;泥浆A经脱水、真空练泥、干燥、烧结,即得微孔尖晶石;所述主原料由下述重量百分比的原料组成:γ‑氧化铝(γ‑工业氧化铝)50‑60%、菱镁矿40‑50%。

Description

一种微孔尖晶石的湿法烧结生产方法
技术领域
本发明属于耐火材料生产技术领域,尤其涉及一种微孔尖晶石的湿法烧结生产方法。
背景技术
随着高温行业的发展,在耐火材料、冶金、陶瓷等领域,对镁铝尖晶石的用量也在逐步提高,不仅要有很好的使用性能,而且也需要节能环保,随着国家对节能环保政策的越来越严格,目前广泛使用的镁铝尖晶石由于密度大,热导率高,所造成热损耗大,动力消耗高,严重浪费能源;为此,高温工业急需一种低密度的镁铝尖晶石,起到保温隔热,降低能耗的效果。
发明内容
本发明的目的是提供一种微孔尖晶石的湿法烧结生产方法。
为实现上述目的,本发明采用的技术方案是,一种微孔尖晶石的湿法烧结生产方法,取主原料,加入主原料重量1.2-1.5倍的水、主原料重量1-3%的造孔剂、主原料重量0.1-0.3%的结合剂,研磨得到泥浆A;泥浆A经脱水、真空练泥、干燥、烧结,即得微孔尖晶石;所述主原料由下述重量百分比的原料组成:γ-氧化铝(γ-工业氧化铝)50-60%、菱镁矿40-50%。
所述脱水、真空练泥、干燥具体过程为:将泥浆A泵入压滤机中脱水得泥饼B,采用真空挤泥机对泥饼B进行真空练泥、挤压,切割后形成泥段C,再将泥段C送入链式干燥器干燥得D料。
优选的,压滤机脱水压力≤2.5Mpa,泥饼B水分<25%;真空挤泥机中真空度≥0.085Mpa;D料残余水分<1%(质量)。
所述干燥时的温度为250-280℃,时间60-90min。
所述烧结的温度1650-1700℃,保温时间15-30min,整个烧结时间10-15h。
泥浆A的颗粒粒度筛余为500目<0.05%(质量)。
所述结合剂为木质素磺酸盐或羧甲基纤维素。
所述烧结在回转窑或隧道窑中进行。
所述造孔剂为PMMA材质微球,采购于北京森昌泰和公司。
本发明产生的有益效果是:(1)将γ-氧化铝和菱镁矿加入一定的水进行湿混,由于水分子在研磨中沿着物料毛细管壁或微裂纹扩散至狭窄地区,对裂纹的四壁产生约0.1MPa的压力,使得物料更容易劈裂开,另外还可以促进各种原料和造孔剂分布均匀,使其中菱镁矿不粘磨机壁,从而所磨泥浆粒度更细;(2)采用真空挤泥机成型,可使微孔尖晶石泥料中孔径尺寸由原来的几十微米降低到几微米,同时也使泥料组成更加均匀,可塑性和密度均得到增加,保证了成型后坯体强度;(3)采用本发明烧结生产方法微孔尖晶石生产工艺所得的产品,体积密度可以达到2.40-2.50 g/cm3,气孔率在30%左右,气孔孔径在5-10um左右,这是单纯采用造孔剂法所达不到的;(4)采用本发明湿法烧结生产方法生产微孔尖晶石,解决了传统干法生产生产环境差、劳动强度大等问题;(5)采用本发明湿法烧结生产方法生产微孔尖晶石石,由于加水共磨所得泥浆颗粒较细,使得烧结温度降低50-150℃,大大节约产品成本,从而更具有市场竞争力。
具体实施方式
下面结合具体实施例对本发明作进一步说明,但本发明的保护范围不限于此。以下实施例中的造孔剂为PMMA材质微球,采购于北京森昌泰和公司。
实施例1
一种微孔尖晶石的湿法烧结生产方法,取主原料,加入主原料重量1.5倍的水、主原料重量1-3%的造孔剂、主原料重量0.1%的结合剂(木质素磺酸盐),研磨得到泥浆A,泥浆A的颗粒粒度筛余为500目 0.04%;泥浆A经脱水、真空练泥、干燥、烧结,即得微孔尖晶石;所述主原料由下述重量百分比的原料组成:γ-氧化铝(γ-工业氧化铝)50%、菱镁矿50%。
所述脱水、真空练泥、干燥、烧结具体过程为:将泥浆A泵入压滤机中脱水得泥饼B,压滤机脱水压力2.5MPa,泥饼B水分20%;采用真空挤泥机对泥饼B进行真空练泥、挤压,真空挤泥机中真空度0.085MPa;切割后形成直径为20毫米、长度为50毫米的圆柱形泥段C;再将泥段C送入链式干燥器干燥得D料,D料残余水分0.5%,干燥温度为250℃,时间90min;将D料送入回转窑中烧制,所述烧结的温度1680℃,保温时间30min,整个烧结时间15h。
本实施例制备的微孔尖晶石气孔率为28.8%,体积密度为2.49g/cm3
实施例2
一种微孔尖晶石的湿法烧结生产方法,取主原料,加入主原料重量1.2倍的水、主原料重量3%的造孔剂、主原料重量0.2%的结合剂(羧甲基纤维素),研磨得到泥浆A,泥浆A的颗粒粒度筛余为500目 0.03%;泥浆A经脱水、真空练泥、干燥、烧结,即得微孔尖晶石;所述主原料由下述重量百分比的原料组成:γ-氧化铝(γ-工业氧化铝)60%、菱镁矿40%。
所述脱水、真空练泥、干燥、烧结具体过程为:将泥浆A泵入压滤机中脱水得泥饼B,压滤机脱水压力2.2MPa,泥饼B水分23%;采用真空挤泥机对泥饼B进行真空练泥、挤压,真空挤泥机中真空度0.085MPa;切割后形成直径为20毫米、长度为50毫米的圆柱形泥段C;再将泥段C送入链式干燥器干燥得D料,D料残余水分0.6 %,干燥温度为260℃,时间90min;将D料送入隧道窑中烧制,所述烧结的温度1700℃,保温时间20min,整个烧结时间15h。
本实施例制备的微孔尖晶石体积密度为2.40g/cm3,镁铝尖晶石气孔率为32%。
实施例3
一种微孔尖晶石的湿法烧结生产方法,取主原料,加入主原料重量1.5倍的水、主原料重量1%的造孔剂、主原料重量0.3%的结合剂(羧甲基纤维素),研磨得到泥浆A,泥浆A的颗粒粒度筛余为500目 0.04%;泥浆A经脱水、真空练泥、干燥、烧结,即得微孔尖晶石;所述主原料由下述重量百分比的原料组成:γ-氧化铝(γ-工业氧化铝)55%、菱镁矿45%。
所述脱水、真空练泥、干燥、烧结具体过程为:将泥浆A泵入压滤机中脱水得泥饼B,压滤机脱水压力2.4MPa,泥饼B水分24.5%;采用真空挤泥机对泥饼B进行真空练泥、挤压,真空挤泥机中真空度0.085MPa;切割后形成直径为20毫米、长度为50毫米的圆柱形泥段C;再将泥段C送入链式干燥器干燥得D料,D料残余水分<1%,干燥温度为270℃,时间80min;将D料送入回转窑中烧制,所述烧结的温度1650℃,保温时间30min,整个烧结时间10h。
本实施例制备的微孔尖晶石体积密度为2.43g/cm3,镁铝尖晶石气孔率为30%。

Claims (8)

1.一种微孔尖晶石的湿法烧结生产方法,其特征在于:取主原料,加入主原料重量1.2-1.5倍的水、主原料重量1-3%的造孔剂、主原料重量0.1-0.3%的结合剂,研磨得到泥浆A;泥浆A经脱水、真空练泥、干燥、烧结,即得微孔尖晶石;所述主原料由下述重量百分比的原料组成:γ-氧化铝50-60%、菱镁矿40-50%。
2.如权利要求2所述微孔尖晶石的湿法烧结生产方法,其特征在于,所述脱水、真空练泥、干燥具体过程为:将泥浆A泵入压滤机中脱水得泥饼B,采用真空挤泥机对泥饼B进行真空练泥、挤压,切割后形成泥段C,再将泥段C送入干燥器干燥得D料。
3.如权利要求2所述微孔尖晶石的湿法烧结生产方法,其特征在于,压滤机脱水压力≤2.5Mpa,泥饼B水分<25%;真空挤泥机中真空度≥0.085Mpa;D料残余水分<1%。
4.如权利要求2所述微孔尖晶石的湿法烧结生产方法,其特征在于,所述干燥时的温度为250-280℃,时间60-90min。
5.如权利要求1或2所述微孔尖晶石的湿法烧结生产方法,其特征在于,所述烧结的温度1650-1700℃,保温时间15-30min,整个烧结时间10-15h。
6.如权利要求1或2所述微孔尖晶石的湿法烧结生产方法,其特征在于,泥浆A的颗粒粒度筛余为500目<0.05%。
7.如权利要求1或2所述微孔尖晶石的湿法烧结生产方法,其特征在于,所述结合剂为木质素磺酸盐或羧甲基纤维素。
8.如权利要求1或2所述微孔尖晶石的湿法烧结生产方法,其特征在于,所述烧结在回转窑或隧道窑中进行。
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CN106946585A (zh) * 2017-03-23 2017-07-14 雷法技术控股有限公司 一种利用人工合成的微孔尖晶石制备低导热镁铝尖晶石耐火砖的方法
CN116496101A (zh) * 2023-04-24 2023-07-28 武汉科技大学 一种低导热微闭孔富铝尖晶石材料及其制备方法

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