CN106351021A - 一种幻彩反光提花面料的生产工艺 - Google Patents

一种幻彩反光提花面料的生产工艺 Download PDF

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CN106351021A
CN106351021A CN201611029347.4A CN201611029347A CN106351021A CN 106351021 A CN106351021 A CN 106351021A CN 201611029347 A CN201611029347 A CN 201611029347A CN 106351021 A CN106351021 A CN 106351021A
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jacquard fabric
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王方明
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Suzhou Xingfeng Textile Technology Co Ltd
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Abstract

本发明公开了一种幻彩反光提花面料的生产工艺，涉及反光布技术领域。本发明幻彩反光提花面料的生产工艺，包括如下步骤：1)制备彩色反光纱线：在化纤纤维表面依次涂覆反射层、彩色胶黏剂层、透明胶黏剂层，在透明胶黏剂层植种若干玻璃微珠，玻璃微珠的底部嵌入透明胶黏剂层且与彩色胶黏剂层的上表面点接触，制得彩色反光纱线；2)纺纱：采用棉纤维与彩色反光纱线混合加捻制成纬纱，采用化纤纤维加捻制成经纱；3)织布：采用纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上花式织造，制备具有花纹图案的提花面料；4)将提花面料进行防水透湿后整理工艺，加热干燥后，制得幻彩反光提花面料，其幻彩反光提花面料可反射出彩色光。

Description

一种幻彩反光提花面料的生产工艺
技术领域
本发明涉及反光布技术领域，尤其涉及一种幻彩反光提花面料的生产工艺。
背景技术
随着安全意识的提高，反光布料被广泛应用于交通、民用领域的制服、连体工作服、防护服等服装，还能够应用于外套、雨具、背包、手套等领域中。反光布料能够将远方直射的光线反射回发光处，无论在白天还是晚上效果都非常好，为户外作业人员的人身安全提供了安全保障。
现有技术中的反光布一般是将高折射率的玻璃微珠用涂层或覆膜的工艺做在布基表面，使得普通的布料在灯光的照射下能反射光线。由于玻璃微珠是用二氧化钛和氧化钡为主材所制得的高折射率玻璃而制成，由此制成的反光布一般只能反射单一的光线，即入射光是什么样色只能反射相应的颜色。
发明内容
针对现有技术的不足，本发明的目的在于提供一种幻彩反光提花面料的生产工艺，可制备不同图案的提花面料，其制备的反光提花面料手感好、可反射出不同颜色的彩色光。
为达此目的，本发明采用以下技术方案：
一种幻彩反光提花面料的生产工艺，包括如下步骤：
1)彩色反光纱线的制备：以化纤纤维为原料，在化纤纤维的表面涂覆一层反射层，在所述反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在所述透明胶黏剂层植种若干玻璃微珠，使得所述玻璃微珠的底部嵌入所述透明胶黏剂层，且与所述彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线；
2)纺纱：采用数根棉纤维与步骤1)制得的彩色反光纱线混合加捻得到的纱线作为纬纱，采用数根化纤纤维加捻得到的纱线作为经纱；
3)织布：采用步骤2)制得的纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上进行花式织造，制备具有花纹图案的提花面料；
4)将步骤3)制得的提花面料进行防水透湿后整理工艺，加热干燥后，制得反光提花面料。
优选地，步骤1)中，所述彩色胶黏剂层中彩色胶黏剂的制备过程为：将不同颜色的颜料或染料加入胶黏剂中制备成彩色胶黏剂。
所述颜料为透明颜料，所述染料为透明染料，所述胶黏剂为丙烯酸树脂。
优选地，所述彩色胶黏剂层的厚度为10～30μm，例如10μm、15μm、20μm、25μm、30μm。
优选地，所述透明胶黏剂层为丙烯酸树脂层。
优选地，步骤1)与步骤2)中，所述的化纤纤维为腈纶纤维或涤纶纤维。
优选地，步骤1)中，反射层可以为铝粉层，也可以为银粉层；玻璃微珠可以采用一种折射率的玻璃微珠，也可以采用不同折射率的玻璃微珠，可使反光纱线制成的面料具有不同反光效果；优选地，所述玻璃微珠的折射率为1.9～1.94，例如1.9、1.91、1.92、1.93、1.94。
优选地，步骤3)中，两次打磨工艺使反光纱线的耐磨性能得到提高，使制备的反光纱线的耐磨性能好；吹绕工艺使反光纱线的粗细更加均匀、柔软度更好。优选地，所述提花面料的经向密度为80～90根/cm，例如80根/cm、81根/cm、82根/cm、83根/cm、84根/cm、85根/cm、86根/cm、87根/cm、88根/cm、89根/cm；所述提花面料的纬向密度为30～40根/cm，例如30根/cm、31根/cm、32根/cm、33根/cm、34根/cm、35根/cm、36根/cm、37根/cm、38根/cm、39根/cm、40根/cm。
步骤3)的吹绕工艺中，要得到手感更佳、次品更少的反光提花面料，制备原料反光纱线需要更柔软、粗细更均匀、长度更长，因此要调整纬纱旋绕的速度；优选地，本发明调整纬纱旋绕的转速为100～200r/min，例如100r/min、120r/min、130r/min、140r/min、150r/min、160r/min、170r/min、180r/min、190r/min、200r/min。
步骤4)中，所述防水透湿后整理工艺的过程为，将步骤3)制得的提花面料预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布于提花面料的表面成膜。防水透湿后整理工艺中采用聚丙烯酸酯涂层作为防水透湿层，使反光提花面料获得良好的防水透气性。聚丙烯酸酯成膜时形成大量的的微孔，防水的同时允许0.0004μm的水蒸气分子通过，可形成光泽好而耐水的膜，粘合牢固，不易剥落，在室温下柔韧而有弹性，耐候性好，因此用聚丙烯酸酯整理过的面料及织物，防水透湿效果优良、手感好、外表美观。具体工艺为将基布预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布与于织物表面使其成膜。优选地，所述聚丙烯酸酯涂层的原料为聚丙烯酸酯、MD树脂、防水剂，所述聚丙烯酸酯、所述MD树脂与所述防水剂的质量比为(10～30)：(1～5)：(1～10)，防水剂为本领域常用的环保型防水剂。
步骤4)中，所述干燥的加热温度为150～160℃，例如150℃、151℃、152℃、153℃、154℃、155℃、156℃、157℃、158℃、159℃、160℃。
与现有技术相比，本发明的有益效果为：本发明的幻彩反光提花面料的生产工艺，以化纤纤维为原料，在化纤纤维的表面涂覆一层反射层，在反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在透明胶黏剂层植种若干玻璃微珠，使得所述玻璃微珠的底部嵌入透明胶黏剂层，且与彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线，将制备得到的彩色反光纱线作为原料纱，采用提花织布机的提花工艺制备具有不同花纹图案的提花面料，其制备的幻彩反光提花面料可以反射彩色光；入射光通过玻璃微珠透过彩色胶黏剂层后聚焦在反射层上并反射形成有色光，入射光的其他漫反射光透过玻璃微珠之间的透明胶黏剂层到达彩色胶黏剂层，又通过反射层反射出有色光，因此经玻璃微珠后的反射光会形成成彩色光。
具体实施方式
下面通过具体实施方式来进一步说明本发明的技术方案。
如无具体说明，本发明的各种原料均可市售购得，或根据本领域的常规方法制备得到。
实施例1
一种幻彩反光提花面料的生产工艺，包括如下步骤：
1)彩色反光纱线的制备：以化纤纤维为原料，在化纤纤维的表面涂覆一层银粉层作为反射层，在反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在透明胶黏剂层植种若干玻璃微珠，使得玻璃微珠的底部嵌入透明胶黏剂层，且与彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线，其中，彩色胶黏剂是将红色、蓝色、橙色的颜料加入丙烯酸树脂胶黏剂中制备而成，其厚度为15μm；玻璃微珠的折射率为1.93；
2)纺纱：采用数根棉纤维与步骤1)制得的反光纱线混合加捻得到的纱线作为纬纱，采用数根化纤纤维加捻得到的纱线作为经纱；
3)织布：采用步骤2)制得的纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上进行花式织造，制备具有花纹图案的提花面料，其中，吹绕工艺调节纬纱旋绕的转速为140r/min，提花面料的经向密度为85根/cm，纬向密度为34根/cm；
4)将步骤3)制得的提花面料预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布于提花面料的表面进行防水透湿后整理工艺，其中，聚丙烯酸酯、MD树脂与防水剂的质量比为20：5：7；158℃加热干燥后，制得幻彩反光提花面料。
实施例2
一种幻彩反光提花面料的生产工艺，包括如下步骤：
1)彩色反光纱线的制备：以化纤纤维为原料，在化纤纤维的表面涂覆一层银粉层作为反射层，在反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在透明胶黏剂层植种若干玻璃微珠，使得玻璃微珠的底部嵌入透明胶黏剂层，且与彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线，其中，彩色胶黏剂是将红色、黄色的颜料加入丙烯酸树脂胶黏剂中制备而成，其厚度为20μm；玻璃微珠的折射率为1.92；
2)纺纱：采用数根棉纤维与步骤1)制得的反光纱线混合加捻得到的纱线作为纬纱，采用数根化纤纤维加捻得到的纱线作为经纱；
3)织布：采用步骤2)制得的纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上进行花式织造，制备具有花纹图案的提花面料，其中，吹绕工艺调节纬纱旋绕的转速为150r/min，提花面料的经向密度为90根/cm，纬向密度为40根/cm；
4)将步骤3)制得的提花面料预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布于提花面料的表面进行防水透湿后整理工艺，其中，聚丙烯酸酯、MD树脂与防水剂的质量比为15：3：4；150℃加热干燥后，制得幻彩反光提花面料。
实施例3
一种幻彩反光提花面料的生产工艺，包括如下步骤：
1)彩色反光纱线的制备：以化纤纤维为原料，在化纤纤维的表面涂覆一层银粉层作为反射层，在反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在透明胶黏剂层植种若干玻璃微珠，使得玻璃微珠的底部嵌入透明胶黏剂层，且与彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线，其中，彩色胶黏剂是将蓝色、黄色的颜料加入丙烯酸树脂胶黏剂中制备而成，其厚度为20μm；玻璃微珠采用两种不同折射率的玻璃微珠，折射率分别为1.92、1.93；
2)纺纱：采用数根棉纤维与步骤1)制得的反光纱线混合加捻得到的纱线作为纬纱，采用数根化纤纤维加捻得到的纱线作为经纱；
3)织布：采用步骤2)制得的纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上进行花式织造，制备具有花纹图案的提花面料，其中，吹绕工艺调节纬纱旋绕的转速为180r/min，提花面料的经向密度为82根/cm，纬向密度为33根/cm；
4)将步骤3)制得的提花面料预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布于提花面料的表面进行防水透湿后整理工艺，其中，聚丙烯酸酯、MD树脂与防水剂的质量比为12：5：8；155℃加热干燥后，制得幻彩反光提花面料。
实施例4
一种幻彩反光提花面料的生产工艺，包括如下步骤：
1)彩色反光纱线的制备：以化纤纤维为原料，在化纤纤维的表面涂覆一层银粉层作为反射层，在反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在透明胶黏剂层植种若干玻璃微珠，使得玻璃微珠的底部嵌入透明胶黏剂层，且与彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线，其中，彩色胶黏剂是将红色、紫色的颜料加入丙烯酸树脂胶黏剂中制备而成，其厚度为30μm；玻璃微珠的折射率为1.94；
2)纺纱：采用数根棉纤维与步骤1)制得的反光纱线混合加捻得到的纱线作为纬纱，采用数根化纤纤维加捻得到的纱线作为经纱；
3)织布：采用步骤2)制得的纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上进行花式织造，制备具有花纹图案的提花面料，其中，吹绕工艺调节纬纱旋绕的转速为200r/min，提花面料的经向密度为86根/cm，纬向密度为38根/cm；
4)将步骤3)制得的提花面料预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布于提花面料的表面进行防水透湿后整理工艺，其中，聚丙烯酸酯、MD树脂与防水剂的质量比为22：2：9；160℃加热干燥后，制得幻彩反光提花面料。
综上所述，本发明的幻彩反光提花面料的生产工艺，可制备不同图案的提花面料，其制备的反光提花面料手感好、可反射出不同颜色的彩色光，比传统的面料更具时尚感和安全感。
申请人声明，本发明通过上述实施例来说明本发明的详细工艺设备和工艺流程，但本发明并不局限于上述详细工艺设备和工艺流程，即不意味着本发明必须依赖上述详细工艺设备和工艺流程才能实施。所属技术领域的技术人员应该明了，对本发明的任何改进，对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等，均落在本发明的保护范围和公开范围之内。

Claims (10)

1.一种幻彩反光提花面料的生产工艺，其特征在于，包括如下步骤：
1)彩色反光纱线的制备：以化纤纤维为原料，在化纤纤维的表面涂覆一层反射层，在所述反射层的表面涂覆一层彩色胶黏剂层，然后在彩色胶黏剂层的表面涂覆一层透明胶黏剂层，在所述透明胶黏剂层植种若干玻璃微珠，使得所述玻璃微珠的底部嵌入所述透明胶黏剂层，且与所述彩色胶黏剂层的上表面点接触，制备得到可反射不同颜色光的彩色反光纱线；
2)纺纱：采用数根棉纤维与步骤1)制得的彩色反光纱线混合加捻得到的纱线作为纬纱，采用数根化纤纤维加捻得到的纱线作为经纱；
3)织布：采用步骤2)制得的纬纱经两次打磨工艺和吹绕工艺，与经纱在提花织布机上进行花式织造，制备具有花纹图案的提花面料；
4)将步骤3)制得的提花面料进行防水透湿后整理工艺，加热干燥后，制得幻彩反光提花面料。
2.根据权利要求1所述的生产工艺，其特征在于，步骤1)中，所述彩色胶黏剂层中彩色胶黏剂的制备过程为：将不同颜色的颜料或染料加入胶黏剂中制备成彩色胶黏剂；
优选地，所述颜料为透明颜料，所述染料为透明染料，所述胶黏剂为丙烯酸树脂；
优选地，所述彩色胶黏剂层的厚度为10～30μm。
3.根据权利要求1或2所述的生产工艺，其特征在于，步骤1)中，所述玻璃微珠的折射率为1.9～1.94。
4.根据权利要求1所述的生产工艺，其特征在于，所述透明胶黏剂层为丙烯酸树脂层。
5.根据权利要求1所述的生产工艺，其特征在于，步骤1)与步骤2)中，所述的化纤纤维为腈纶纤维或涤纶纤维。
6.根据权利要求1所述的生产工艺，其特征在于，步骤3)中，所述提花面料的经向密度为80～90根/cm，所述提花面料的纬向密度为30～40根/cm。
7.根据权利要求1所述的生产工艺，其特征在于，步骤3)的吹绕工艺中，调整纬纱旋绕的转速为100～200r/min。
8.根据权利要求1所述的生产工艺，其特征在于，步骤4)中，所述防水透湿后整理工艺的过程为，将步骤3)制得的提花面料预热平整后，利用压辊将聚丙烯酸酯涂层均匀涂布于提花面料的表面成膜。
9.根据权利要求8所述的生产工艺，其特征在于，所述聚丙烯酸酯涂层的原料为聚丙烯酸酯、MD树脂、防水剂，所述聚丙烯酸酯、所述MD树脂与所述防水剂的质量比为(10～30)：(1～5)：(1～10)。
10.根据权利要求1所述的生产工艺，其特征在于，步骤4)中，所述干燥的加热温度为150～160℃。
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Application publication date: 20170125