CN106348024B - A kind of disc stack machine - Google Patents

A kind of disc stack machine Download PDF

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Publication number
CN106348024B
CN106348024B CN201610974402.0A CN201610974402A CN106348024B CN 106348024 B CN106348024 B CN 106348024B CN 201610974402 A CN201610974402 A CN 201610974402A CN 106348024 B CN106348024 B CN 106348024B
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CN
China
Prior art keywords
chuck
connect
rack
cylinder
disc
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Application number
CN201610974402.0A
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CN106348024A (en
Inventor
唐德权
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GUANGZHOU LINE-AUTOMATION Co.,Ltd.
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GUANGZHOU LINE-AUTOMATION Co Ltd
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Priority to CN201610974402.0A priority Critical patent/CN106348024B/en
Publication of CN106348024A publication Critical patent/CN106348024A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • B65G57/035Stacking of articles by adding to the top of the stack from above with a stepwise downward movement of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • De-Stacking Of Articles (AREA)

Abstract

The invention discloses a kind of disc stack machines, including rack, positioning mechanism, chuck mechanism, connect disc mechanism, elevating mechanism and output mechanism, the positioning mechanism, chuck mechanism and connect the upper end that disc mechanism is mounted on rack, one end of the chuck mechanism is connect with positioning mechanism, and the other end of the chuck mechanism is connect with disc mechanism is connect;The elevating mechanism is installed on the lower end of rack, and the elevating mechanism is installed on the lower section for connecing disc mechanism, and the elevating mechanism is connect with output mechanism.The present invention carries out automatic disc stack using mechanical equipment, this replaces the disc stack mode of traditional artificial snatch baking tray, and high degree of automation, disc stack speed is fast, substantially increases the speed of bakeware for food disc stack.

Description

A kind of disc stack machine
Technical field
The present invention relates to food processing equipment, a kind of specifically disc stack machine.
Background technique
The food such as moon cake, flower cake are in the operation process of various manufacturing procedures, and after product is demoulded, empty baking tray is logical It often needs disc stack together, designated position is delivered to by pipeline, in order to which subsequent station is recycled.Traditional is flat The operation of bottom baking tray disc stack, product is after demoulding, usually by manually being superimposed one by one by empty baking tray, by artificial Be transported to designated position carry out using;However, these operation modes have following defects that
1, baking tray need to be superimposed and convey after demoulding by food, according to the disc stack mould of artificial snatch baking tray Formula, manpower Long Term Contact to baking tray are easy to produce bacterium and are retained on baking tray, thus greatly reduce the safe and healthy of food Property;
2, under the higher plan of production capacity, the working frequency of each process is also accordingly accelerated, according to artificial snatch baking tray Disc stack mode, disc stack speed can be slow, subsequent post it is accordingly slack-off for disk speed, thus greatly reduce food plus Work efficiency rate;
3, since the quantity of baking tray superposition is more, according to the disc stack mode of artificial snatch baking tray, it is difficult to avoid manually folded The fault of disk causes baking tray to be superimposed irregular, to influence the conveying and use of subsequent work stations;
4, according to the disc stack mode of artificial snatch baking tray, need it is a large amount of artificial carry out disc stack operation, cost of labor compared with It is high.
Summary of the invention
It is an object of the invention to overcome above the shortcomings of the prior art, provides one kind and improve food production line Efficiency and food hygiene and safety disc stack machine.
In order to achieve the above object, the invention adopts the following technical scheme: a kind of disc stack machine, including rack, positioning mechanism, Chuck mechanism connects disc mechanism, elevating mechanism and output mechanism, the positioning mechanism, chuck mechanism and connects disc mechanism and is mounted on One end of the upper end of rack, the chuck mechanism is connect with positioning mechanism, and the other end of the chuck mechanism connects with disc mechanism is connect It connects;The elevating mechanism is installed on the lower end of rack, and the elevating mechanism is installed on the lower section for connecing disc mechanism, the elevating mechanism It is connect with output mechanism.
Preferably, the positioning mechanism includes mounting rack, positioning cylinder and block, and the mounting rack is installed on the upper of rack End, the cylinder body of the positioning cylinder are fixed on mounting rack, and the block is installed on the end of the telescopic rod of positioning cylinder.
Preferably, the chuck mechanism includes two chuck units, this two chuck units are respectively arranged in the upper of rack The two sides at end, and two chuck units are oppositely arranged;The positioning mechanism is located between two chuck units;
Preferably, the chuck unit includes chuck frame, chuck motor, chuck belt, chuck driving wheel, chuck driven wheel With the first rocker arm, the chuck frame is installed on the side of the upper end of rack, and the chuck driving wheel and chuck driven wheel are pacified respectively Both ends loaded on chuck frame, chuck motor peace half is on chuck frame, and the chuck motor is connect with chuck driving wheel;Institute The one end for stating chuck belt is connect with chuck driving wheel, and the other end of the chuck belt is connect with chuck driven wheel;Described One end of one rocker arm is connect with rack, and the other end of first rocker arm is connect with chuck frame.
Preferably, first rocker arm includes the first cylinder and the first rocking lever, and the cylinder body of first cylinder is articulated with The telescopic rod of rack, first cylinder is connect by the first rocking lever with chuck frame.
Preferably, it is described connect disc mechanism and include two connect disk unit, this two connect that disk unit is opposite to be installed on rack, and two A disk unit that connects is respectively positioned between elevating mechanism and chuck mechanism;
Preferably, the disk unit that connects includes shaft, bearing plate and the second rocker arm, and the shaft is installed on by bearing block Rack, the bearing plate are fixed on shaft on one side, and one end of second rocker arm and one end of shaft connect, and described second shakes The other end of arm is connect with rack.
Preferably, second rocker arm includes the second cylinder and the second rocking lever, the cylinder body and rack of second cylinder Hingedly, the telescopic rod of second cylinder is connected by one end of the second rocking lever and shaft.
Preferably, the elevating mechanism includes lifting cylinder, crane, elevator and bearing platform, the crane peace Loaded in rack, the cylinder body of the lifting cylinder is connect with rack, and the telescopic rod of the lifting cylinder is connect with crane;It is described Bearing platform is installed on crane by elevator.
Preferably, the crane includes support plate and two groups of support components, and the lower end of the support component and rack connect It connects, the upper end of two groups of support components is connect with the both sides of support plate respectively;The telescopic rod of the lifting cylinder is connect with support plate.
Preferably, the output mechanism includes connection frame, two chain kits, feeder motor and transplants platform, described One end of connection frame is equipped with stabilizer blade, and the other end of the connection frame is connect with rack;Two chain kits are respectively arranged in company The two sides of frame are connect, the feeder motor is connect with two chain kits;The two sides of the transplanting platform are passed with two chains respectively Dynamic component connection.
Preferably, the two sides of the rack are equipped with protective plate.
The present invention compared with the existing technology, have following advantages and effects
1, this disc stack machine carries out automatic disc stack using mechanical equipment, this replaces the disc stack mode of traditional artificial snatch baking tray, High degree of automation, disc stack speed is fast, substantially increases the speed of bakeware for food disc stack.
2, this disc stack machine carries out automatic disc stack using mechanical equipment, this replaces the disc stack mode of traditional artificial snatch baking tray, Manpower operation contact baking tray is avoided completely and generates bacterium, improves the wholesomeness of food.
3, this disc stack machine carries out automatic disc stack using mechanical equipment, this replaces the disc stack mode of traditional artificial snatch baking tray, Full-automatic disc stack operation, saves a large amount of cost of labor.
4, this disc stack machine carries out automatic disc stack using mechanical equipment, can be neatly complete with pipelines all kinds of in production line At docking, operation is convenient, disc stack speed is fast, high degree of automation.
Detailed description of the invention
Fig. 1 is the side view of disc stack machine of the present invention.
Fig. 2 is the front view of disc stack machine of the present invention.
Fig. 3 is the top view of disc stack machine of the present invention.
Fig. 4 is the front view of positioning mechanism of the present invention.
Fig. 5 is the side view of positioning mechanism of the present invention.
Fig. 6 is the structural schematic diagram of positioning mechanism of the present invention.
Fig. 7 is the structural schematic diagram of chuck unit of the present invention.
Fig. 8 is the front view of chuck unit of the present invention.
Fig. 9 is the top view of chuck unit of the present invention.
Figure 10 is the enlarged diagram in Fig. 9 at A.
Figure 11 is the structural schematic diagram that the present invention connects disk unit.
Figure 12 is the top view that the present invention connects disk unit.
Figure 13 is the front view of elevating mechanism of the present invention.
Figure 14 is the side view of elevating mechanism of the present invention.
Figure 15 is the top view of elevating mechanism of the present invention.
Figure 16 is the structural schematic diagram of output mechanism of the present invention.
Figure 17 is the top view of output mechanism of the present invention.
Figure 18 is the side view of output mechanism of the present invention.
Figure 19 is the front view of output mechanism of the present invention.
Specific embodiment
In order to facilitate the understanding of those skilled in the art, the present invention is made further specifically with reference to the accompanying drawings and embodiments It is bright.
As shown in Figure 1 to Figure 3, this disc stack machine, including rack 1, positioning mechanism 2, chuck mechanism 3, connect disc mechanism 4, lifting Mechanism 5 and output mechanism 6, the positioning mechanism 2, chuck mechanism 3 and connect the upper end that disc mechanism 4 is mounted on rack 1, the folder One end of disc mechanism 3 is connect with positioning mechanism 2, and the other end of the chuck mechanism 3 is connect with disc mechanism 4 is connect;The elevator Structure 5 is installed on the lower end of rack 1, and the elevating mechanism 5 is installed on the lower section for connecing disc mechanism 4, the elevating mechanism 5 and output Mechanism 6 connects.Specifically, empty baking tray, which first passes through positioning mechanism 2, to be determined when empty baking tray is delivered to disc stack machine from upstream equipment Position stops sky baking tray in position, then chuck mechanism 3 again clamps empty baking tray, and this sky baking tray is transmitted to and connects disk Mechanism 4, and connect after disc mechanism 4 catches sky baking tray, the bearing platform 502 of elevating mechanism 5 rises to accept to be located at and connect in disc mechanism 4 Empty baking tray;After elevating mechanism 5 accepts a certain number of empty baking trays, the bearing platform 502 of elevating mechanism 5 declines, these are empty Baking tray is sent to the transplanting platform 604 of output mechanism 6, then empty baking tray is transported to upstream device again by conveying mechanism 6, to realize The work of automation.
As shown in Figures 4 to 6, the positioning mechanism 2 includes mounting rack 201, positioning cylinder 202 and block 203, the peace 201 upper ends for being installed on rack 1 are shelved, the cylinder body of the positioning cylinder 202 is fixed on mounting rack 201, and the block 203 is installed In the end of the telescopic rod of positioning cylinder 202.When empty baking tray is sent to disc stack machine, the telescopic rod of positioning cylinder stretches out, and drives gear Block rises, and block is stopped this sky baking tray, stayed in empty baking tray, to facilitate the clamping of chuck mechanism.To stablize gear Stability when block 203 is gone up and down, the both ends of block also pass through guide rod 204 and connect with mounting rack 201.L is presented in the section of block 203 Shape is equipped with gusset 205 in the inside at 203 both ends of block for the intensity for guaranteeing block 203.
As shown in Figure 7 to 9, the chuck mechanism 3 includes two chuck units, this two chuck units are respectively arranged in The two sides of the upper end of rack 1, and two chuck units are oppositely arranged;The positioning mechanism 2 is located between two chuck units;Institute Stating chuck unit includes chuck frame 301, chuck motor 302, chuck belt 303, chuck driving wheel 304,305 and of chuck driven wheel First rocker arm 306, the chuck frame 301 are installed on the side of the upper end of rack 1, and the chuck driving wheel 304 and chuck are driven The both ends that wheel 305 is respectively arranged in chuck frame 301, the peace of chuck motor 302 half is on chuck frame 301, and chuck electricity Machine 302 is connect with chuck driving wheel 304;One end of the chuck belt 303 is connect with chuck driving wheel 304, the chuck skin The other end with 303 is connect with chuck driven wheel 305;One end of first rocker arm 306 is connect with rack 1, and described first shakes The other end of arm 306 is connect with chuck frame 301.First rocker arm 306 includes the first cylinder 3061 and the first rocking lever 3062, the cylinder body of first cylinder 3061 is articulated with rack 1, and the telescopic rod of first cylinder 3061 passes through the first rocking lever 3062 connect with chuck frame 301.Chuck belt 303 is driven by chuck motor 302 to rotate, and will be pressed from both sides from positioning mechanism 2 One end of the empty baking tray from the chuck mechanism 3 that take is transmitted to the other end.And when empty baking tray is transferred to the other end of chuck mechanism 3 When, the starting of the first cylinder 3061, i.e. the telescopic rod of the first cylinder 3061 does expanding-contracting action, so that under the other end of chuck frame 301 Pendulum, even if 3 bottom of chuck mechanism, so that the empty baking tray positioned at 3 another end of chuck mechanism can be caught by connecing disc mechanism 4.As shown in Figure 10, For the functional reliability for improving chuck mechanism 3, the adjusting for 303 tightness of chuck belt is equipped in one end of chuck frame 3 Two slots 8.
As is illustrated by figs. 11 and 12, it is described connect disc mechanism 4 and include two connect disk unit, this two connect that disk unit is opposite to be installed In rack 1, and two connect disk unit and are respectively positioned between elevating mechanism 5 and chuck mechanism 3;It is described connect disk unit include shaft 401, Bearing plate 402 and the second Rocker arm 4 03, the shaft 401 are installed on rack 1, one side of the bearing plate 403 by bearing block 9 Be fixed on shaft 401, one end of second Rocker arm 4 03 is connect with one end of shaft 401, second Rocker arm 4 03 it is another End is connect with rack 1.Second Rocker arm 4 03 includes the second cylinder 4031 and the second rocking lever 4032, second cylinder 4031 cylinder body and rack 1 is hinged, and the telescopic rod of second cylinder 4032 passes through the second rocking lever 4032 and shaft 401 One end connection.After empty baking tray is transferred to one end of chuck mechanism 3, and the other end bottom of chuck mechanism 3, then two are in water The bearing plate 402 of level state accepts empty baking tray.Then the other end of chuck mechanism 3 resets, and the second cylinder 4031 passes through the The rotation of two rocking levers, 4302 drive shaft 401, makes 402 bottom of bearing plate, then empty baking tray falls on the undertaking for rising to suitable position On platform 502.
The elevating mechanism 5 includes lifting cylinder 501, crane 502, elevator 503 and bearing platform 504, the liter Drop frame 502 is installed in rack 1, and the cylinder body of the lifting cylinder 501 is connect with rack 1, the telescopic rod of the lifting cylinder 501 It is connect with crane 502;The bearing platform 504 is installed on crane 502 by elevator 503.Specifically, elevator can It is directly bought from market, elevator is mainly made of lifting motor and elevating screw.And the crane 502 includes support plate 5021 and two groups of support components 5022, the lower end of the support component 5022 connect with rack 1, two groups of support components 5022 Upper end is connect with the both sides of support plate 5021 respectively;The telescopic rod of the lifting cylinder 501 is connect with support plate 5021.And it supports Component is mainly made of two hinged struts of middle part.
When bearing platform will connect sky baking tray, the flexible stretching of lifting cylinder, then lifting cylinder driving crane movement, with What bearing platform was located at highest point connects disk position.Bearing platform drives bearing platform gradually with the increase for connecing disk quantity, elevator Decline;When the empty baking tray on bearing platform is stacked to specified quantity, bearing platform processing at this time is minimum to connect disk position, then lifting air The telescopic rod of cylinder is shunk, and to drive bearing platform to reset by crane, empty baking tray falls into output mechanism therewith, to will stack Good empty baking tray is transported to upstream device.And in order to guarantee the accuracy of bearing platform adjustable height and connect the accurate of disk quantity Property, it is arranged in rack and goes up and down high sensor for monitoring bearing platform, this sensor is connect with the control system of disc stack machine, is folded The control of disk machine issues instruction control elevator and lifting cylinder.The control system of disc stack machine is mainly by single-chip microcontroller in the present embodiment Or PLC is constituted.
As shown in Figure 16 to Figure 19, the output mechanism 6 includes 601, two chain kits 602 of connection frame, conveying electricity Machine 603 and transplanting platform 604, one end of the connection frame 601 are equipped with stabilizer blade 605, the other end and rack of the connection frame 601 1 connection;Two chain kits 602 are respectively arranged in the two sides of connection frame 601, the feeder motor 603 and two chain conveyers Component 602 connects;The two sides of the transplanting platform 604 are connect with two chain kits 602 respectively.Specifically, transplanting platform 604 can directly buy in market, and feeder motor 603 passes through the driving transplanting platform 604 of chain kit 602.Then bearing platform 502 On empty baking tray be moved to transplanting platform after, transplant platform 604 and empty baking tray be transported to upstream device.And specifically, chain conveyer Component 602 is common drive mechanism, and chain kit 602 is mainly made of chain, drive sprocket and driven sprocket.
The two sides of the rack 1 are equipped with protective plate 7.The empty baking tray that protective plate 7 avoids enter into after disc stack machine drops out, and improves The reliability of work.
Above-mentioned specific embodiment is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed The change or other equivalent substitute modes what is made without departing from technical solution of the present invention, are included in protection of the invention Within the scope of.

Claims (8)

1. a kind of disc stack machine, it is characterised in that: including rack, positioning mechanism, chuck mechanism, connect disc mechanism, elevating mechanism and defeated Mechanism out, the positioning mechanism, chuck mechanism and connects the upper end that disc mechanism is mounted on rack, one end of the chuck mechanism with Positioning mechanism connection, the other end of the chuck mechanism are connect with disc mechanism is connect;The elevating mechanism is installed on the lower end of rack, The elevating mechanism is installed on the lower section for connecing disc mechanism, and the elevating mechanism is connect with output mechanism;The chuck mechanism includes Two chuck units, this two chuck units are respectively arranged in the two sides of the upper end of rack, and two chuck units are oppositely arranged; The positioning mechanism is located between two chuck units;
The chuck unit includes chuck frame, chuck motor, chuck belt, chuck driving wheel, chuck driven wheel and the first rocker arm, The chuck frame is installed on the side of the upper end of rack, and the chuck driving wheel and chuck driven wheel are respectively arranged in chuck frame Both ends, the chuck motor are installed on chuck frame, and the chuck motor is connect with chuck driving wheel;The chuck belt One end is connect with chuck driving wheel, and the other end of the chuck belt is connect with chuck driven wheel;One end of first rocker arm It is connect with rack, the other end of first rocker arm is connect with chuck frame, and first rocker arm includes that the first cylinder and first shakes Armed lever, the cylinder body of first cylinder are articulated with rack, and the telescopic rod of first cylinder passes through the first rocking lever and chuck frame Connection.
2. disc stack machine according to claim 1, it is characterised in that: the positioning mechanism include mounting rack, positioning cylinder and Block, the mounting rack are installed on the upper end of rack, and the cylinder body of the positioning cylinder is fixed on mounting rack, and the block is installed on The end of the telescopic rod of positioning cylinder.
3. disc stack machine according to claim 1, it is characterised in that: it is described connect disc mechanism include two connect disk unit, this two A disk unit that connects is installed on rack relatively, and two connect disk unit and are respectively positioned between elevating mechanism and chuck mechanism;
The disk unit that connects includes shaft, bearing plate and the second rocker arm, and the shaft is installed on rack by bearing block, described to hold Fishplate bar is fixed on shaft on one side, and one end of second rocker arm and one end of shaft connect, the other end of second rocker arm It is connect with rack.
4. disc stack machine according to claim 3, it is characterised in that: second rocker arm includes the second cylinder and the second rocker arm Bar, the cylinder body and rack of second cylinder are hinged, and the telescopic rod of second cylinder passes through the one of the second rocking lever and shaft End connection.
5. disc stack machine according to claim 1, it is characterised in that: the elevating mechanism includes lifting cylinder, crane, liter Drop machine and bearing platform, the crane are installed in rack, and the cylinder body of the lifting cylinder is connect with rack, the lifting air The telescopic rod of cylinder is connect with crane;The bearing platform is installed on crane by elevator.
6. disc stack machine according to claim 5, it is characterised in that: the crane includes support plate and two groups of support groups The lower end of part, the support component is connect with rack, and the upper end of two groups of support components is connect with the both sides of support plate respectively;It is described The telescopic rod of lifting cylinder is connect with support plate.
7. disc stack machine according to claim 1, it is characterised in that: the output mechanism includes connection frame, two chain conveyers Component, feeder motor and transplanting platform, one end of the connection frame are equipped with stabilizer blade, and the other end and rack of the connection frame connect It connects;Two chain kits are respectively arranged in the two sides of connection frame, and the feeder motor is connect with two chain kits;It is described The two sides of transplanting platform are connect with two chain kits respectively.
8. disc stack machine according to claim 1, it is characterised in that: the two sides of the rack are equipped with protective plate.
CN201610974402.0A 2016-11-04 2016-11-04 A kind of disc stack machine Active CN106348024B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106976694B (en) * 2017-05-17 2022-12-02 蒋鹏 Positioning adjusting device for glue-applying disc position carrying trolley
CN108116896B (en) * 2018-02-05 2024-05-14 湘潭大学 Automatic disc stacking device for security inspection line storage disc
CN109319509A (en) * 2018-11-08 2019-02-12 侯睿 A kind of rotatably folded skin machine
CN109606817B (en) * 2018-12-10 2020-11-03 温州大学瓯江学院 Equipment for splicing and packaging charging trays

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CN203998134U (en) * 2014-07-31 2014-12-10 广东一鼎科技有限公司 Fast folded brick equipment
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CN204980405U (en) * 2015-06-18 2016-01-20 郑建村 It has storage brick system of folding brick device to fold brick device and use
CN105668223A (en) * 2016-03-31 2016-06-15 黎森华 Rotation type ceramic tile picking machine and rotation handover type ceramic tile picking method

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JP4516067B2 (en) * 2004-03-01 2010-08-04 平田機工株式会社 Substrate carry-in / out device and substrate carry-in / out method
CN203998134U (en) * 2014-07-31 2014-12-10 广东一鼎科技有限公司 Fast folded brick equipment
CN104760830A (en) * 2015-01-28 2015-07-08 华南农业大学 Automatic rice seedling plate overlapping device
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CN105668223A (en) * 2016-03-31 2016-06-15 黎森华 Rotation type ceramic tile picking machine and rotation handover type ceramic tile picking method

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Address after: 510000 Guangdong province Guangzhou city four street bluejade Guangzhou economic and Technological Development Zone No. nine Science Park No. 1 Building 3 floor

Patentee after: GUANGZHOU LINE-AUTOMATION Co.,Ltd.

Address before: 510000 No. 16 Po Bei Road, Whampoa District, Guangdong, Guangzhou

Patentee before: GUANGZHOU LINE AUTOMATION EQUIPMENT Co.,Ltd.