CN105668223A - Rotation type ceramic tile picking machine and rotation handover type ceramic tile picking method - Google Patents
Rotation type ceramic tile picking machine and rotation handover type ceramic tile picking method Download PDFInfo
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- CN105668223A CN105668223A CN201610193823.XA CN201610193823A CN105668223A CN 105668223 A CN105668223 A CN 105668223A CN 201610193823 A CN201610193823 A CN 201610193823A CN 105668223 A CN105668223 A CN 105668223A
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- Prior art keywords
- ceramic tile
- brick
- frame
- tile
- pallet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/904—Devices for picking-up and depositing articles or materials provided with rotary movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a rotation type ceramic tile picking machine. The rotation type ceramic tile picking machine comprises a rack, a two-section type conveying belt, a supporting and transferring mechanism and a tile receiving and stacking mechanism, wherein the two-section type conveying belt is arranged in the middle portion of the rack, two sections are disconnected, and an interval space is formed in a manner of keeping a certain distance; the supporting and transferring mechanism is arranged on the rack and can penetrate the interval space to support ceramic tiles on the upper side so as to transfer the ceramic tiles; and the tile receiving and stacking mechanism is arranged on the rack, receives the ceramic tiles delivered from the supporting and transferring mechanism and enables the ceramic tiles to be stacked on a tile support. The supporting and transferring mechanism and the tile receiving and stacking mechanism synchronously conduct tile taking and transferring and tile receiving in a rotation manner, continuous tile picking is carried out, the reset time is saved, the tile picking efficiency is improved, the linear velocity of the ceramic tiles is obviously decreased, motion is soft so as to reduce damage to the ceramic tiles, abrasion on the equipment is reduced, and the energy consumption is reduced. The invention further discloses a rotation handover type ceramic tile picking method which is high in tile receiving speed, soft and free of damage to the ceramic tiles, and step-by-step circulated tile receiving and circulated tile stacking are achieved.
Description
Technical field
The present invention relates to ceramic tile and receive folded technology, brick machine picked up by the rotary ceramic tile particularly relating to the folded ceramic tile of a kind of quick receipts. Brick method picked up by the rotation handing-over formula ceramic tile that the present invention also relates to the folded ceramic tile of a kind of quick receipts.
Background technology
At present, the existing brick machine that picks is all pick the form that block assembly moves back and forth or swing to be transferred on brick frame from conveying belt by ceramic tile. After ceramic tile has been placed, picking block assembly needs to return to get brickwork position and could again pick brick. Picking in brick process, picking the work that block assembly palpus complete independently gets brick, transfer, placement and reset, and can only be operated by single-piece ceramic tile simultaneously, therefore, the efficiency picking brick continuously is lower. In addition, pick brick speed to improve, pick the speed that block assembly moves or swing often very fast, significantly accelerate at it, deceleration process easily cause ceramic tile to collide with cause two injuries. Meanwhile, also accelerate the abrasion speed of relative motion parts, cause the use cost of equipment and the rising of maintenance cost.
Summary of the invention
For the deficiencies in the prior art, the technical problem to be solved in the present invention be to provide a kind of shift reset synchronization carry out and more than one piece ceramic tile can be picked simultaneously brick operation rotary ceramic tile pick up brick machine. The another one technical problem that the present invention to be solved be to provide a kind of shift reset synchronization carry out and more than one piece ceramic tile can be picked simultaneously brick operation rotation handing-over formula ceramic tile pick up brick method.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: brick machine picked up by a kind of rotary ceramic tile, it comprises frame, the middle part being located at frame disconnects and keeps certain spacing to form the two-part conveying belt of clearance space, be located at frame and can through clearance space holder get upside ceramic tile carry out shift transmit Tuo Di mechanism, it is located at frame to access ceramic tile that Tuo Di mechanism passs and receive the brick that connects folded in pivoted frame and stack mechanism, described Tuo Di mechanism comprises the rotatable supporting axle being installed on described frame, it is installed on the front wheel driving motor that frame drives supporting axle to rotate, the support spiral arm that center portion is fixedly connected with described supporting axle and each outstanding end can swing through from clearance space, it is articulated with support spiral arm end and maintains just to pallet upward, the described brick that connects stacks mechanism and comprises the turning axle being installed on described frame, it is installed on the rear drive motor that frame drives turning axle to rotate, symmetrical and spline orienting cover is located at turning axle and is had couple's clamping frame that at least two radial directions arrange the uniform grip shank of circumference separately, it is located at the outstanding end inner side of grip shank alsoScalable and upsetClamping head, promote clamping head move as axial stretching thruster, control clamping head upset turning device.
Pick up a kind of improvement of the technical scheme of brick machine as the rotary ceramic tile of the present invention, described support spiral arm be that two holder straight-bar type or three holder triadius types or four hold in the palm cross formulas,Before and after described pallet, both sides of the edge are provided with the on-slip limit raised up.
Pick up a kind of improvement of the technical scheme of brick machine as the rotary ceramic tile of the present invention, described conveying belt both sides are provided with can stretch up and down and stop ceramic tile reach to make the block piece of ceramic tile stop on the upside of clearance space.
Pick up a kind of improvement of the technical scheme of brick machine as the rotary ceramic tile of the present invention, described clamping frame be pair handle one font or three handle trident or four handle cruciforms.
A kind of improvement of the technical scheme of brick machine is picked up as the rotary ceramic tile of the present invention, described Tuo Di mechanism is provided with and makes pallet reversion and maintain just to levelling device upward, described levelling device comprises the leveling being connected with frame spline and be sheathed on supporting axle and takes turns the reversing wheel being connected with the installation shaft spline of pallet, be installed on support spiral arm linkage connection leveling wheel and the synchronous interaction device of reversing wheel, and the specification that described reversing wheel is taken turns with leveling is identical.
Pick up a kind of improvement of the technical scheme of brick machine as the rotary ceramic tile of the present invention, described turning device comprise be positioned at outside clamping frame and spline be socketed on turning axle synchronous disk, be positioned at outside synchronous disk and be rotatably sheathed on described turning axle turning gear, be installed on outside synchronous disk and with the sun and planet gear of turning gear engagement, the upset clutch being installed on grip shank linkage and being connected sun and planet gear with clamping head and install rotating shaft and synchronize them upset, be installed on and select to stop with frame lock or lock with synchronous disk stop for controlling turning gear outside turning gearSelect clutch coupling.
A kind of improvement of the technical scheme of brick machine is picked up as the rotary ceramic tile of the present invention,Described selection clutch couplingCompriseIt is fixedly connected with turning gear and it is provided with the extension set of axial slide, be sheathed on described extension set and be provided with synchronous disk synchronized links and outside lock only groove rotary locking cover, be sheathed on described extension set and be fixedly connected with frame and inner side be provided with lock only groove spline lock sleeve, between rotary locking cover and spline lock sleeve and be provided with the clutch ring of annular groove, the shift fork being intercalated in described annular groove, be installed on frame and be connected the horizontal sliding device promoting shift fork and clutch ring to move axially along turning axle with shift fork, the both sides of clutch ring are equipped with the pluggable lock in lock only groove and stop projection and be provided with the spline slide block being embedded in axial slide.
A kind of improvement of the technical scheme of brick machine is picked up as the rotary ceramic tile of the present invention, the synchronous axle that described upset clutch comprises with sun and planet gear spline connects, spline is connected to the phantom gear of synchronous axle, the median straight angle reverser engaged with phantom gear by neutral gear, the outside right angle reverser being in transmission connection by the output shaft of torsion shaft and median straight angle reverser, the output shaft of outside right angle reverser is installed rotating shaft synchrodrive with clamping head and is connected, torsion shaft is connected with the input shaft of outside right angle reverser, neutral gear is installed on the input shaft of median straight angle reverser.
Accordingly, the present invention also provides process technology scheme: brick method picked up by a kind of handing-over formula ceramic tile that rotates, and arranges middle part in the frame front that brick machine picked up by rotary ceramic tile and disconnects and the two-part conveying belt that keeps certain spacing formation clearance space; The Tuo Di mechanism arranged by central rackGet the ceramic tile above it through clearance space holder and maintainJust to direction upward along semicircumference path, topShift, it is passed toHanding-over station;FrameRearSetting connects brick and stacks mechanism and access ceramic tile at handing-over station and by its side-lower rotary oscillation backward, go on the brick frame on the mobile dolly arranged below frame, during rotary oscillation, and the clamping head spline of clamping ceramic tile or overturn half cycle; Mobile dolly stepped start-stop system retreats, and brick stacks the continuous cycle operation pickup ceramic tile of mechanism with connecing in Tuo Di mechanism; Wherein, join station in Tuo Di mechanism and to connect brick and stack between mechanism.
Picking up a kind of improvement of the technical scheme of brick method as the rotation handing-over formula ceramic tile of the present invention, picking up in brick process, the support spiral arm of Tuo Di mechanism rotates and pallet is done to support the circumferential motion centered by axle, and pallet rises holder below conveying belt to be gotGet brickCeramic tile on station is also transferred toHanding-overStation, period pallet remain on just to state upward by levelling device; Meanwhile, connect the clamping frame that brick stacks mechanism correspondingly to rotate one group of grip shank and arriveHanding-over station, clamping head stretches out the ceramic tile that gripping is on the pallet of handing-over station; Dai Tuodi mechanism rotates again gets brick, and after pallet leaves handing-over station certain distance, and clamping frame rotates 90 ° and transferred to by ceramic tile and to put brickwork position on brick frame, unclamps clamping head and is vertically placed on by ceramic tile on brick frame; Correspondingly, mobile dolly corresponding movement brick position, clear sky puts brickwork position;
Ceramic tile is just to placement: stacking mechanism and rotate 90 ° of periods connecing brick, clamping head keeps original state constant;
Ceramic tile is oppositely placed: stacking mechanism and rotate 90 ° of periods connecing brick, clamping head overturns 180 ° under switching mechanism control, makes ceramic tile rotation 180 °;
In support spiral arm single direction rotation process, each pallet holds in the palm in turn successively and gets ceramic tile; In clamping frame single direction rotation process, each group grip shank puts brickwork position what clamping ceramic tile in transfer station also rotated to bottom successively in turn.
The one rotating the technical scheme that brick method picked up by handing-over formula ceramic tile as the present invention is improved, and described support spiral arm is two direct rod shape, and described clamping frame is four handle cruciforms.
The useful effect of the present invention is: in the process picking brick, Tuo Di mechanism and connect brick and stack mechanism and make ceramic tile shift transmission between each station in rotary manner, pick up brick continuously, cycle reset, by suitably arranging the quantity of pallet and grip shank, such as two pallets and four groups of grip shank, realize ceramic tile transmission and reset and synchronously carry out, save the reset time that tradition picks brick mode, it is to increase pick the efficiency of brick. Especially when picking brick continuously, by Tuo Di mechanism and connect brick stack mechanism synchronously carry out getting brick transfer brick and connect brick place, it is possible to two blocks of ceramic tiles are operated simultaneously, thus significantly improve and pick brick efficiency continuously. Pick with tradition compared with brick machine, under identical ceramic tile transport velocity, significantly improve the speed picking brick; And identical pick brick rate request under, the linear velocity of ceramic tile transfer significantly reduces so that receive folded brick action soft thus reduce the infringement to ceramic tile, also reduces the abrasion of equipment simultaneously, and energy consumption is also minimized. Use two groups of parts division of labor operations to complete to receive brick and folded brickwork work, ensure the circulation continuity of circulation continuity and the folded brick receiving brick so that receive folded brick process and continuously smoothly carry out.
Accompanying drawing explanation
Fig. 1 is the first perspective view that brick machine embodiment picked up by a kind of rotary ceramic tile of the present invention.
Fig. 2 is the forward structure schematic diagram that brick machine embodiment picked up by a kind of rotary ceramic tile of the present invention.
Fig. 3 is the 2nd perspective view that brick machine embodiment picked up by a kind of rotary ceramic tile of the present invention.
Fig. 4 is that a kind of rotary ceramic tile of the present invention is picked up brick machine embodiment Zhong Tuodi mechanism and connects the perspective view that brick stacks mechanism.
Fig. 5 is the perspective view that brick machine embodiment Zhong Tuodi mechanism picked up by a kind of rotary ceramic tile of the present invention.
Fig. 6 is that a kind of rotary ceramic tile of the present invention is picked up and connect the perspective view that brick stacks mechanism in brick machine embodiment.
Fig. 7 is that a kind of rotary ceramic tile of the present invention is picked up and connect the exploded perspective view that brick stacks mechanism in brick machine embodiment.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Fig. 1 ~ Fig. 4, brick machine picked up by a kind of rotary ceramic tile of the present invention, it comprises frame 11, be located at the middle part of frame 11 disconnects and keep certain spacing formed clearance space two-part conveying belt 12, be located at frame 11 and can get that the ceramic tile 19 on the upside of it carries out shifting the Tuo Di mechanism 21 transmitted through clearance space holder, the ceramic tile being located at frame 11 and access Tuo Di mechanism and pass also the receipts brick that connects folded in brick frame stack mechanism 51. The object arranging clearance space is to provide the space that support spiral arm rotates and pallet rises so that follow-up circulation action is achieved, and changes the reciprocation action mode that tradition picks up brick, saves time and power. Wherein brick frame 95 is placed on mobile dolly 96, mobile dolly 96 is embedded on the guide rail 97 on ground by castor, it is arranged with walk help bar 98 in parallel with guide rail 97, it is located between mobile dolly 96 and walk help bar 98 fine adjustment and moves the position of dolly 96 and stepper drive moves the pusher 99 of dolly 96.
Shown in figure 5, described Tuo Di mechanism 21 comprises the rotatable supporting axle 22 being installed on described frame 11, it is installed on the front wheel driving motor 23 that frame 11 drives supporting axle 22 to rotate, the support spiral arm 31 that center portion is fixedly connected with described supporting axle 22 and each outstanding end can swing through from clearance space, it is articulated with support spiral arm 31 end and maintains just to pallet 33 upward, pallet is for holding up ceramic tile 19, and substantially maintain level, support spiral arm 31 rotates and ceramic tile 19 is shifted, the installation shaft of pallet by rotary regulating structure in support spiral arm 31 rotary course reverse rotation, offset the angle of upset, thus realize maintaining just to upward, preferably level balance. rotary regulating structure can be the levelling device of mechanical linkage, it is also possible to be that electronic monitoring collocation motor driving realizes balance adjustment.
Shown in figure 6, Fig. 7, described in connect that brick stacks rear drive motor 53 that mechanism 51 comprises the turning axle 52 being installed on described frame 11, is installed on frame 11 and drives turning axle 52 to rotate, symmetrical and spline orienting cover is located at turning axle 52 and there is one couple clamping frame 55 of the uniform grip shank 56 of at least two extended circumferences of radial direction, outstanding end inner side of being located at grip shank 56 separately alsoScalable and upsetClamping head 58, promote clamping head 58 as axial stretching move and clamp or unclamp ceramic tile thruster 57, control clamping head 58 overturn turning device 61. Clamping frame 55 synchronous rotary of both sides, grip shank 56 corresponding rotation in pairs that angle position is corresponding, corresponding clamping head 58 is scalable, drives by thruster 57, it is achieved clamp and unclamp. Thruster wherein can be cylinder, hydro-cylinder or straight line motor, usually factory building adopt that cost compare is low and also gas source than more rich cylinder. Clamping head 58 can also rotate, thus regulate the direction of ceramic tile, make ceramic tile in certain direction rule stack, as the 80X80 ceramic tile of three one packaging, two positive one counter stack, realizing, by rotating the direction of clamping head, the adjustment that ceramic tile stacks direction exactly, turning device 61 is exactly the device in control clamping head 58 direction, it is possible to be mechanical transmission structure, clamping head 58 can also be driven to rotate in the appropriate time by the motor that the control of electron device selectivity is corresponding, carry out overturning folded brick.
Stack mechanism 51 and divide the work by arranging Tuo Di mechanism 21 and connect brick and receive brick and folded brickwork work, stack mobile dolly 96 and brick frame 95 are set below mechanism 51 connecing brick, Tuo Di mechanism 21 picks up ceramic tile from conveying belt and transports the handing-over station of ceramic tile to middle part in a rotative pattern, transfer process ceramic tile maintains plateau substantially, connect brick to stack mechanism 51 corresponding rotation one group of grip shank and receive ceramic tile to transfer station, realize the transfer of ceramic tile, then grip shank 56 clamp ceramic tile rotate to downside and erect be positioned over brick frame. Receive brick and folded brick to be operated in Tuo Di mechanism and connect brick and stack in the rotary course of mechanism and complete, in rotary course, ceramic tile is collected at least two support position circulations continuously, grip shank is circulated continuous gripping ceramic tile by least two, the more time is saved without the need to reset without the need to moving back and forth, thus improve the speed receiving brick and folded brick, identical stroke has more time and completes so that receive folded brick process softly do not damage ceramic tile, reducing two injuries of folded brick process, rotary work is saved power and is made equipment energy consumption low-loss little. Use two groups of parts division of labor operations to complete to receive brick and folded brickwork work, ensure the circulation continuity of circulation continuity and the folded brick receiving brick so that receive folded brick process and continuously smoothly carry out.
In the process picking brick, Tuo Di mechanism and connect brick and stack mechanism and make ceramic tile shift transmission between each station in rotary manner, pick up brick continuously, cycle reset, by suitably arranging the quantity of pallet and grip shank, such as two pallets and four groups of grip shank, realize ceramic tile transmission and reset and synchronously carry out, save the reset time that tradition picks brick mode, it is to increase pick the efficiency of brick. Especially when picking brick continuously, by Tuo Di mechanism and connect brick stack mechanism synchronously carry out getting brick transfer brick and connect brick place, it is possible to two blocks of ceramic tiles are operated, thus double raising picks brick efficiency continuously simultaneously. Pick with tradition compared with brick machine, under identical ceramic tile transport velocity, significantly improve the speed picking brick; And identical pick brick rate request under, the linear velocity of ceramic tile transfer significantly reduces so that receive folded brick action soft thus reduce the infringement to ceramic tile, also reduces the abrasion of equipment simultaneously, and energy consumption is also minimized.
More preferably, described support spiral arm 31 is two holder straight-bar type or three holder triadius types or four holder cross formulas, correspondingly two pieces or three or four ceramic tiles 19 can be picked brick transfer transmission operation simultaneously, usually adopt the simply two holder straight rod-shaped of structure. Before and after described pallet 33, both sides of the edge are provided with the on-slip limit 36 raised up and prevent ceramic tile from drift of sliding occurring in transfer process, and reserved position, edge, the left and right sides clamps for clamping head. Pallet is exactly the bracket holding up ceramic tile, and pallet has to be greater than carries the U shape opening 32 of bandwidth to span, it is possible to rises from clearance space and conveying belt both sides, thus provides more multi-support area, holds up ceramic tile stablely. Two outstanding joists of pallet can also between two parallel conveying belt, and now outstanding joist can be connected as a single entity and become outstanding trailing arm plate, rises between conveying belt, and the close support spiral arm place of pallet establishes slightly short spacing on-slip limit; Two outstanding joists of pallet can with parallel two conveying belt staggered arrangement, the outstanding joist kept to the side arranges on-slip limit, and relative side stops one jiao of ceramic tile arranging limiting section near support spiral arm place, prevents ceramic tile from sliding.
More preferably, described conveying belt 12 both sides are provided with can stretch up and down and stop ceramic tile 19 reach to make ceramic tile stop the block piece 13 on the upside of clearance space, the selected ceramic tile by originally picking up the pickup of brick machine is tackled so that it is staying on the upside of clearance space, waiting tray carries out holder and gets.
More preferably, described clamping frame 55 is two handle one font or three handle trident or four handle cruciforms. Usually it is set as that four handle cruciforms are the most practical structure, coordinates the support spiral arm of two holder straight-bar type both arms. When adopting two holder straight-bar type support spiral arm 31, brickwork position and handing-over station respectively there is a pallet 33 getting. When getting brick and shift, being positioned at the pallet 33 getting brickwork position toward handing-over station transfer, meanwhile, another pallet 33 being positioned at handing-over station is toward getting the transfer of brickwork position. Support spiral arm rotates 180 degree, and two pallets 33 complete getting transfer between brickwork position and handing-over station, and ceramic tile 19 shifts and pallet 33 reset synchronization completes. After cruciform clamping frame 55 clamping is positioned at the ceramic tile 19 of delivery position, when support spiral arm 31 gets brick rotation again, after pallet 33 leaves handing-over station one segment distance, clamping frame 55 is rotated down 90 degree, ceramic tile 19 is transferred to from handing-over station and puts brickwork position, and complete ceramic tile 19 and place. Period, clamping frame 55 another grip shank 56 synchronously transferred to connect brickwork position, ceramic tile 19 shifts and completes with grip shank 56 reset synchronization. Support spiral arm overturns 180 ° and ceramic tile is shifted a station, and path is semicircumference, and the ceramic tiles to be picked up such as clearance space are transferred in another swing arm that support spiral arm is relative accordingly, it is achieved cycle operation, it is not necessary to move back and forth; After cruciform clamping frame clamping ceramic tile, correspondence turns over 90 ° of arcs and namely quadrntnt week arrives next station, and namely discharging stops station, simultaneously next to grip shank rotation to ceramic tiles to be held such as transfer stations, it is achieved cycle operation, it is not necessary to move back and forth. Therefore, support spiral arm half revolution, clamping frame turns over and namely completes in quadrntnt week once to receive the folded brick process of brick.
More preferably, described Tuo Di mechanism 21 is provided with and makes pallet 33ReversionAnd maintain just to levelling device upward, described levelling device comprises and is connected with frame 11 spline and is sheathed on reversing wheels 35 that the leveling wheel 25 of supporting axle 22 is connected with the installation shaft spline of pallet 33, is installed on support spiral arm 31 linkage and connects leveling wheel 25 and the synchronous interaction devices of reversing wheel 35, and described reversing wheel 35 is identical with the specification of leveling wheel 25. Leveling wheel 25 is connected by synchronous interaction device with reversing wheel 35 so that leveling wheel 25 and reversing wheel 35 can synchronous rotaries in the same way. The angle of adjustment leveling wheel 25 and frame 11 so that pallet 33 is in just to state upward, is preferably horizontality, then lock only leveling wheel 25 so that it is spline is connected to frame 11. Support spiral arm 31 rotates forward so that pallet 33 is done to support the circumferential motion centered by axle 22. Correspondingly, leveling wheel 25 does reverse rotation relative to support spiral arm 31, and namely reversing wheel 35 does reverse rotation relative to support spiral arm 31, and forward and reverse angle of rotation is cancelled out each other so that pallet 33 remains horizontality. Leveling wheel 25 can be synchronous wheel or sprocket wheel or gear with reversing wheel 35, corresponding, and synchronous interaction device can be synchronously be with or chain or the suitable gear unit of function.
More preferably, described turning device 61 comprise be positioned at outside clamping frame 55 and spline be socketed on turning axle 52 and with the synchronous disk 62 of turning axle synchronous axial system, it is positioned at outside synchronous disk 62 and it is sheathed on the turning gear 63 of described turning axle 52 rotationally, it is installed on the sun and planet gear 66 engaged outside synchronous disk 62 and with turning gear 63, it is installed on grip shank 56 linkage to connect the installation rotating shaft of sun and planet gear 66 and clamping head and make clamping head and the upset clutch of the synchronous rotating in same direction of sun and planet gear 66, it is installed on and selects only or with synchronous disk only to lock with frame lock for controlling turning gear outside turning gearSelect clutch coupling.When selecting clutch coupling ceramic tile to need just to placement, turning gear 63 and synchronous disk 62 are only locked by lock-up clutch, and during clamping frame 55 rotates transfer ceramic tile 19, brick turning gear 63 and sun and planet gear 66 are without being subjected to displacement, clamping head 58 keeps original angle, and ceramic tile 19 is just to being positioned on brick frame 95; When ceramic tile needs oppositely to place, turning gear 63 and frame 11 are only locked by lock-up clutch, and during clamping frame 55 rotates transfer ceramic tile 19, brick turning gear 63 and sun and planet gear 66 are subjected to displacement, and clamping head 58 overturns 180 degree, and ceramic tile 19 is oppositely positioned on brick frame. Turning gear 63 follows the tooth of sun and planet gear 66 to determine at a distance of angle than between the grip shank 56 according to clamping frame 55, as: cruciform clamping frame, the angle apart between its grip shank 56 is 90 degree, and overturns the minimum upset of ceramic tile 19 180 degree. Therefore, turning gear 63 and the tooth of sun and planet gear 66 are than being 2:1. Brick turning gear 63 can change synchronous wheel or sprocket wheel into sun and planet gear 66, correspondingly, by synchronously with or being connected of chain realize identical turn over function.
More preferably, described inSelect clutch couplingCompriseIt is fixedly connected with turning gear 63 and it is provided with the extension set 65 of axial slide 64, it is sheathed on described extension set 65 and it is provided with, with synchronous disk 62 synchronized links and outside, the cover of the rotary locking with turning axle synchronous axial system 82 that lock stops groove 85, it is sheathed on described extension set 65 and it is fixedly connected with frame 11 and inner side is provided with the spline lock sleeve 83 of lock only groove 85, overlap at rotary locking between 82 and spline lock sleeve 83 and it is provided with the clutch ring 87 of annular groove 88, it is intercalated in the shift fork 89 of described annular groove 88, it is installed on frame 11 and it is connected the horizontal sliding device 91 promoting shift fork 89 and clutch ring 87 to move axially along turning axle with shift fork 89, the both sides of clutch ring 87 are equipped with the pluggable lock in locking only groove 85 and stop projection 86 and be provided with the spline slide block 92 being embedded in axial slide 64. horizontal sliding device 91 promotes shift fork to make clutch ring 87 select to overlap 82 with spline lock sleeve 83 or selection with rotary locking and docks. the lock of described clutch ring 87 both sides only projection 86 can insert lock only groove 85 realize lock and only and be provided with the spline slide block 92 being embedded in axial slide 64, its can overlap with rotary locking under the promotion of horizontal sliding device 91 82 or fixing lock sleeve 83 lock only, it is achieved ceramic tile 19 just to placement or oppositely place. clutch ring 87 overlaps 82 with rotary locking and docks, then extension set 65 and turning gear 63 overlap 82 and turning axle synchronous axial system with rotary locking, and each component are without relative movement, and clamping head does not rotate, and ceramic tile is just to stacking, clutch ring 87 docks with spline lock sleeve 83, then extension set 65 and turning gear 63 are not only rotated by lock, there is reverse rotation under making the driving that the sun and planet gear engaged with it rotates at turning axle 52 and synchronous disk 62, impel clamping head 58 half revolution to realize ceramic tile and oppositely stack. each grip shank is a corresponding station respectively, each station Equal round round angle, lock only groove 85 and lock only projection 86 circumference is uniform and Equal round round angle corresponding to each station, turning axle often rotates the angle of a station, the lock of clutch ring both sides only projection all to stop groove location with lock corresponding. clamping head 58 rotates when arriving corresponding station, and shift fork 89 just can stir clutch ring 87. lock on lock sleeve stops groove 85 and mutually aligns, and clutch ring 87 only could slide when turning axle 52 is static and can not lock two lock sleeves simultaneously. the quantity that lock stops groove 85 is determined according to the quantity of grip shank 56, as: cruciform clamps frame, it is necessary to four grooves, and each groove is separated by 90 degree.Wherein clutch ring can also pass through its position of magnet control, thus realize locking the clutch stopped with following position and select. Select clutch coupling can also be that electromagnetic adsorption connects or other machinery or clutch couplinges of non-mechanical connection manner, it is achieved the lock of turning gear is only or servo-actuated.
Wherein, described upset clutch can comprise the synchronous axle 67 that connects with sun and planet gear spline, spline is connected to the phantom gear 68 of synchronous axle 67, is set around phantom gear 68 and the synchronous band 28 of clamping head installation shaft synchromesh gear 69, by synchronously making rotation and sun and planet gear 66 synchronous axial system of clamping head with 28 transmissions or do not rotate, rotate and then ceramic tile is oppositely stacked, do not rotate, maintain ceramic tile just to stacking, realize the set direction that ceramic tile stacks, facilitate ceramic tile three group to pack.
More preferably, the synchronous axle 67 that described upset clutch comprises with sun and planet gear spline connects, spline is connected to the phantom gear 68 of synchronous axle 67, the median straight angle reverser engaged with phantom gear 68 by neutral gear, the outside right angle reverser being in transmission connection by the output shaft of torsion shaft and median straight angle reverser, the output shaft of outside right angle reverser is installed rotating shaft synchrodrive with clamping head and is connected, torsion shaft is connected with the input shaft of outside right angle reverser, neutral gear is installed on the input shaft of median straight angle reverser, ceramic tile can be realized equally stack the selection in direction and ensure upset clutch good dustproof effect.
Brick method picked up by a kind of rotation handing-over formula ceramic tile of the present invention, arranges middle part in the frame front that brick machine picked up by rotary ceramic tile and disconnects and the two-part conveying belt that keeps certain spacing formation clearance space; The Tuo Di mechanism arranged by central rackGet the ceramic tile above it through clearance space holder and maintainJust to direction upward along semicircumference path, topShift, it is passed toHanding-over station; FrameRearSetting connects brick and stacks mechanism and access ceramic tile at handing-over station and by its side-lower rotary oscillation backward, go on the brick frame on the mobile dolly arranged below frame, during rotary oscillation, and the clamping head spline of clamping ceramic tile or overturn half cycle; Mobile dolly stepped start-stop system retreats, and brick stacks the continuous cycle operation pickup ceramic tile of mechanism with connecing in Tuo Di mechanism; Wherein, join station in Tuo Di mechanism and to connect brick and stack between mechanism.
Above-mentioned technological process can by the folded brick of two positive anti-modes.
Receiving support spiral arm orientation rotation in the folded brick process of brick makes pallet upwards hold up ceramic tile and cycle rotation, each pallet works successively, clamping frame rotates and makes clamping head and grip shank access ceramic tile in the transfer station of correspondence and rotation to the brick frame of lower section carries out folded brick, each group grip shank and clamping head cycle operation successively, it is to increase degradation in efficiency energy consumption. Rotation process clamping head is rotatable and realizes oppositely folding brick, otherwise just to folded brick. Substep the folded brick process of the receipts brick of the action that circulates are raised the efficiency and are slowed down action and still can receive brick softly folded brick fast, avoid injuring for ceramic tile two times.
More preferably, it may also be useful to brick machine picked up by the rotary ceramic tile in aforementioned base embodiment, picking up in brick process, the support spiral arm of Tuo Di mechanism rotates and pallet is done to support the circumferential motion centered by axle, and pallet rises holder below conveying belt to be gotGet brickCeramic tile on station is also transferred toHanding-overStation, period pallet remain on just to state upward by levelling device so that ceramic tileWithPlateau is track transfer circumferentially; Meanwhile, connect the clamping frame that brick stacks mechanism correspondingly to rotate one group of grip shank and arriveHanding-over station, clamping head stretch out gripping be in handing-over station pallet on ceramic tile, complete from Tuo Di mechanism to connect brick stack mechanism ceramic tile handing-over;Dai Tuodi mechanism rotates again gets brick, and after pallet leaves handing-over station certain distance, and clamping frame rotates 90 ° and transferred to by ceramic tile and to put brickwork position on brick frame, unclamps clamping head and is vertically placed on by ceramic tile on brick frame; Correspondingly, mobile dolly corresponding movement brick position, clear sky puts brickwork position;
Ceramic tile is just to placement: stacking mechanism and rotate 90 ° of periods connecing brick, clamping head keeps original state constant, can by ceramic tile just to being placed on brick frame;
Ceramic tile is oppositely placed: stacking mechanism and rotate 90 ° of periods connecing brick, clamping head overturns 180 ° under switching mechanism control, makes ceramic tile rotation 180 °, can is oppositely placed on by ceramic tile on brick frame;
In support spiral arm single direction rotation process, each pallet holds in the palm in turn successively and gets ceramic tile; In clamping frame single direction rotation process, each group grip shank puts brickwork position what clamping ceramic tile in transfer station also rotated to bottom successively in turn, it is achieved that transfer and reset synchronization carry out and more than one piece ceramic tile can pick brick simultaneously operating.
More preferably, described support spiral arm is two direct rod shape, and described clamping frame is four handle cruciforms, and pallet is positioned at relative two, and each grip shank and clamping head etc. point circumferential angle of clamping frame is 90 °. One of them pallet holder is got while ceramic tile goes to transfer station, and next head rest dish prepares to hold up next block ceramic tile; Now clamping head gripping ceramic tile, the first rotated away of pallet, grip shank continues to unclamp clamping head bottom rotation arrival and is erected by ceramic tile to stacking, and grip shank is rotated to next block ceramic tiles to be held such as transfer stations by next simultaneously. Circulation non-shuttle like this transports pattern, thus greatly increases work efficiency, when identical linear velocity shifts ceramic tile, and the efficiency of the folded brick of the receipts brick significantly improved.
Above disclosed being only the preferred embodiments of the present invention, certainly can not limit the interest field of the present invention with this, the equivalent variations therefore done according to the present patent application patent scope, still belongs to the scope that the present invention is contained.
Claims (10)
1. brick machine picked up by a rotary ceramic tile, it is characterized in that: comprise frame, the middle part being located at frame disconnects and keeps certain spacing to form the two-part conveying belt of clearance space, be located at frame and can through clearance space holder get upside ceramic tile carry out shift transmit Tuo Di mechanism, it is located at frame to access ceramic tile that Tuo Di mechanism passs and receive the brick that connects folded in pivoted frame and stack mechanism, described Tuo Di mechanism comprises the rotatable supporting axle being installed on described frame, it is installed on the front wheel driving motor that frame drives supporting axle to rotate, the support spiral arm that center portion is fixedly connected with described supporting axle and each outstanding end can swing through from clearance space, it is articulated with support spiral arm end and maintains just to pallet upward, the described brick that connects stacks mechanism and comprises the turning axle being installed on described frame, it is installed on the rear drive motor that frame drives turning axle to rotate, symmetrical and spline orienting cover is located at turning axle and is had couple's clamping frame that at least two radial directions arrange the uniform grip shank of circumference separately, it is located at the outstanding end inner side of grip shank alsoScalable and upsetClamping head, promote clamping head move as axial stretching thruster, control clamping head upset turning device.
2. brick machine picked up by rotary ceramic tile according to claim 1, it is characterised in that: described support spiral arm is that two holder straight-bar type or three holder triadius types or four hold in the palm cross formulas,Before and after described pallet, both sides of the edge are provided with the on-slip limit raised up.
3. brick machine picked up by rotary ceramic tile according to claim 1, it is characterised in that: described conveying belt both sides are provided with can stretch up and down and stop ceramic tile reach to make ceramic tile stop the block piece on the upside of clearance space.
4. brick machine picked up by rotary ceramic tile according to claim 1, it is characterised in that: described clamping frame is two handle one font or three handle trident or four handle cruciforms.
5. brick machine picked up by rotary ceramic tile according to claim 1, it is characterized in that: described Tuo Di mechanism is provided with and makes pallet reversion and maintain just to levelling device upward, described levelling device comprises the leveling being connected with frame spline and be sheathed on supporting axle and takes turns the reversing wheel being connected with the installation shaft spline of pallet, be installed on support spiral arm linkage connection leveling wheel and the synchronous interaction device of reversing wheel, and the specification that described reversing wheel is taken turns with leveling is identical.
6. brick machine picked up by rotary ceramic tile according to claim 1, it is characterised in that: described turning device comprise be positioned at outside clamping frame and spline be socketed on turning axle synchronous disk, be positioned at outside synchronous disk and be rotatably sheathed on described turning axle turning gear, be installed on outside synchronous disk and with the sun and planet gear of turning gear engagement, the upset clutch being installed on grip shank linkage and being connected sun and planet gear with clamping head and install rotating shaft and synchronize them upset, be installed on and select to stop with frame lock or lock with synchronous disk stop for controlling turning gear outside turning gearSelect clutch coupling.
7. brick machine picked up by rotary ceramic tile according to claim 6, it is characterised in that:Described selection clutch coupling deviceCompriseIt is fixedly connected with turning gear and it is provided with the extension set of axial slide, be sheathed on described extension set and be provided with synchronous disk synchronized links and outside lock only groove rotary locking cover, be sheathed on described extension set and be fixedly connected with frame and inner side be provided with lock only groove spline lock sleeve, between rotary locking cover and spline lock sleeve and be provided with the clutch ring of annular groove, the shift fork being intercalated in described annular groove, be installed on frame and be connected the horizontal sliding device promoting shift fork and clutch ring to move axially along turning axle with shift fork, the both sides of clutch ring are equipped with the pluggable lock in lock only groove and stop projection and be provided with the spline slide block being embedded in axial slide.
8. brick machine picked up by rotary ceramic tile according to claim 6, it is characterized in that: the synchronous axle that described upset clutch comprises with sun and planet gear spline connects, spline is connected to the phantom gear of synchronous axle, the median straight angle reverser engaged with phantom gear by neutral gear, the outside right angle reverser being in transmission connection by the output shaft of torsion shaft and median straight angle reverser, the output shaft of outside right angle reverser is installed rotating shaft synchrodrive with clamping head and is connected, torsion shaft is connected with the input shaft of outside right angle reverser, neutral gear is installed on the input shaft of median straight angle reverser.
9. one kind rotates handing-over formula ceramic tile and picks up brick method, it is characterised in that: middle part is set in the frame front that brick machine picked up by rotary ceramic tile and disconnects and the two-part conveying belt that keeps certain spacing formation clearance space; The Tuo Di mechanism arranged by central rackGet the ceramic tile above it through clearance space holder and maintainJust to direction upward along semicircumference path, topShift, it is passed toHanding-over station; FrameRearSetting connects brick and stacks mechanism and access ceramic tile at handing-over station and by its side-lower rotary oscillation backward, go on the brick frame on the mobile dolly arranged below frame, during rotary oscillation, and the clamping head spline of clamping ceramic tile or overturn half cycle; Mobile dolly stepped start-stop system retreats, and brick stacks the continuous cycle operation pickup ceramic tile of mechanism with connecing in Tuo Di mechanism; Wherein, join station in Tuo Di mechanism and to connect brick and stack between mechanism.
10. brick method picked up by rotation handing-over formula ceramic tile according to claim 9, it is characterised in that: picking up in brick process, the support spiral arm of Tuo Di mechanism rotates and pallet is done to support the circumferential motion centered by axle, and pallet rises holder below conveying belt to be gotGet brickCeramic tile on station is also transferred toHanding-overStation, period pallet remain on just to state upward by levelling device;Meanwhile, connect the clamping frame that brick stacks mechanism correspondingly to rotate one group of grip shank and arriveHanding-over station, clamping head stretches out the ceramic tile that gripping is on the pallet of handing-over station; Dai Tuodi mechanism rotates again gets brick, and after pallet leaves handing-over station certain distance, and clamping frame rotates 90 ° and transferred to by ceramic tile and to put brickwork position on brick frame, unclamps clamping head and is vertically placed on by ceramic tile on brick frame; Correspondingly, mobile dolly corresponding movement brick position, clear sky puts brickwork position;
Ceramic tile is just to placement: stacking mechanism and rotate 90 ° of periods connecing brick, clamping head keeps original state constant;
Ceramic tile is oppositely placed: stacking mechanism and rotate 90 ° of periods connecing brick, clamping head overturns 180 ° under switching mechanism control, makes ceramic tile rotation 180 °;
In support spiral arm single direction rotation process, each pallet holds in the palm in turn successively and gets ceramic tile; In clamping frame single direction rotation process, each group grip shank puts brickwork position what clamping ceramic tile in transfer station also rotated to bottom successively in turn.
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Application publication date: 20160615 |