CN106318590A - 一种机床制造专用型切削液的制备方法 - Google Patents

一种机床制造专用型切削液的制备方法 Download PDF

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CN106318590A
CN106318590A CN201610706207.XA CN201610706207A CN106318590A CN 106318590 A CN106318590 A CN 106318590A CN 201610706207 A CN201610706207 A CN 201610706207A CN 106318590 A CN106318590 A CN 106318590A
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cutting fluid
acid
preparation
mixing
minute
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程康永
程绍华
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Bengbu Jingke Machine Manufacturing Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00—Lubricating compositions containing more than 10% water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08—Inorganic acids or salts thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/123—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/16—Nitriles
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/20—Containing nitrogen-to-oxygen bonds
    • C10M2215/202—Containing nitrogen-to-oxygen bonds containing nitro groups
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22—Heterocyclic nitrogen compounds
    • C10M2215/223—Five-membered rings containing nitrogen and carbon only
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04—Detergent property or dispersant property
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

本发明公开了一种机床制造专用型切削液的制备方法，其具体制备步骤为：（1）将三乙醇胺、皮脂酸、对硝基苯甲酸、山梨酸、钼酸钠混合后加热后，搅拌；（2）再将丙烯腈、苯三唑、乙酸混合搅拌后，再超声；（3）将步骤（1）和（2）中处理好的物料加水混合，加热后充分搅拌得到切削液；本发明的有益效果是：加强了切削液的冷却效果和清洗强度，可以保证长时加工的工况，并且加工时始终保持加工面的界面稳定性。

Description

一种机床制造专用型切削液的制备方法
技术领域
本发明涉及切削液技术领域，特别是一种机床制造专用型切削液的制备方法。
背景技术
切削液是一种用在金属切削、磨加工过程中，用来冷却和润滑刀具和加工件的工业用液体。 切削液各项指标均优于皂化油，它具有良好的冷却、清洗、防锈等特点，并且具备无毒、无味、对人体无侵蚀、对设备不腐蚀、对环境不污染等特点。
但是在机床制造过程中，为了达到机床所规定精度，常常需要长时间打磨加工机床的某些部件，并且需要在制造过程中保持切削打磨的稳定性，但是一般的商品切削液往往无法满足机床制造时长时稳定的要求。
发明内容
本发明的目的是为解决现有技术中的问题，公开了一种机床制造专用型切削液的制备方法。
为实现上述目的，本发明公开了一种机床制造专用型切削液的制备方法，按重量份数取三乙醇胺8-10、皮脂酸1-3、对硝基苯甲酸1-3、山梨酸1-3、钼酸钠2-4、丙烯腈1-3、苯三唑1-3、乙酸1-3、水100-120，其具体制备步骤为：
（1）将三乙醇胺、皮脂酸、对硝基苯甲酸、山梨酸、钼酸钠混合后加热到50-70℃后，搅拌30-40分钟；
（2）再将丙烯腈、苯三唑、乙酸混合搅拌30-40分钟后，再超声15-20分钟；
（3）将步骤（1）和（2）中处理好的物料加水混合，加热至70-90℃后充分搅拌40-60分钟后得到切削液。
本发明的优点和积极效果是：
本发明配方加强了切削液的冷却效果和清洗强度，可以保证长时加工的工况，并且加工时始终保持加工面的界面稳定性。
具体实施方式
具体实施例一：
一种机床制造专用型切削液的制备方法，按重量份数取三乙醇胺8、皮脂酸1、对硝基苯甲酸1、山梨酸1、钼酸钠2、丙烯腈1、苯三唑1、乙酸1、水100，其具体制备步骤为：
（1）将三乙醇胺、皮脂酸、对硝基苯甲酸、山梨酸、钼酸钠混合后加热到50℃后，搅拌30分钟；
（2）再将丙烯腈、苯三唑、乙酸混合搅拌30分钟后，再超声15分钟；
（3）将步骤（1）和（2）中处理好的物料加水混合，加热至70℃后充分搅拌40分钟后得到切削液。
具体实施例二：
一种机床制造专用型切削液的制备方法，按重量份数取三乙醇胺10、皮脂酸3、对硝基苯甲酸3、山梨酸3、钼酸钠4、丙烯腈3、苯三唑3、乙酸3、水120，其具体制备步骤为：
（1）将三乙醇胺、皮脂酸、对硝基苯甲酸、山梨酸、钼酸钠混合后加热到70℃后，搅拌40分钟；
（2）再将丙烯腈、苯三唑、乙酸混合搅拌40分钟后，再超声20分钟；
（3）将步骤（1）和（2）中处理好的物料加水混合，加热至90℃后充分搅拌60分钟后得到切削液。
具体实施例三：
一种机床制造专用型切削液的制备方法，按重量份数取三乙醇胺9、皮脂酸2、对硝基苯甲酸2、山梨酸2、钼酸钠3、丙烯腈2、苯三唑2、乙酸2、水110，其具体制备步骤为：
（1）将三乙醇胺、皮脂酸、对硝基苯甲酸、山梨酸、钼酸钠混合后加热到60℃后，搅拌35分钟；
（2）再将丙烯腈、苯三唑、乙酸混合搅拌35分钟后，再超声18分钟；
（3）将步骤（1）和（2）中处理好的物料加水混合，加热至80℃后充分搅拌50分钟后得到切削液。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (1)

1.一种机床制造专用型切削液的制备方法，按重量份数取三乙醇胺8-10、皮脂酸1-3、对硝基苯甲酸1-3、山梨酸1-3、钼酸钠2-4、丙烯腈1-3、苯三唑1-3、乙酸1-3、水100-120，其特征在于其具体制备步骤为：
（1）将三乙醇胺、皮脂酸、对硝基苯甲酸、山梨酸、钼酸钠混合后加热到50-70℃后，搅拌30-40分钟；
（2）再将丙烯腈、苯三唑、乙酸混合搅拌30-40分钟后，再超声15-20分钟；
（3）将步骤（1）和（2）中处理好的物料加水混合，加热至70-90℃后充分搅拌40-60分钟后得到切削液。
CN201610706207.XA 2016-08-23 2016-08-23 一种机床制造专用型切削液的制备方法 Pending CN106318590A (zh)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103361159A (zh) * 2013-06-21 2013-10-23 马鞍山市恒毅机械制造有限公司 一种水基金属切削液及其制备方法
CN103436343A (zh) * 2013-06-13 2013-12-11 泰山学院 一种水基金属切削液及其制备方法
CN104911014A (zh) * 2015-06-24 2015-09-16 安阳师范学院 一种铸铁切削液

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103436343A (zh) * 2013-06-13 2013-12-11 泰山学院 一种水基金属切削液及其制备方法
CN103361159A (zh) * 2013-06-21 2013-10-23 马鞍山市恒毅机械制造有限公司 一种水基金属切削液及其制备方法
CN104911014A (zh) * 2015-06-24 2015-09-16 安阳师范学院 一种铸铁切削液

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Application publication date: 20170111