Summary of the invention
In view of this, the present invention provides a kind of packaging process of composite LED glass base plane, the process
Simply, be suitable for large-scale production and application makes by using the cryogenic glass powder or transparent glass cream of melting as die bond medium
It is transparent for obtaining after it solidifies, and not will form the hot spot for influencing light transmission, and the panel transmission being prepared is not less than 85%, display
Effect and consistency are good, and process costs are low, can satisfy the needs that LED display technique is applied in high density field.
In a first aspect, the present invention provides a kind of packaging process of composite LED glass base plane, comprising:
Glass substrate is prepared, the glass substrate includes the matrix pit slot for being packed into multiple LED wafers;The matrix hole
The section of each pit slot is rectangle or dove-tail form in slot;
Multiple LED wafer positions by the multiple LED wafer according to design and layout at cell array, in the cell array
It sets and is corresponded with the pit slot position of the matrix pit slot;
The barrier structure of matrix pit slot is made, and fills low glass powder solution or saturating into the matrix pit slot with barrier structure
Bright glass cream;
By the suction nozzle of the vacuum slot matrix die head on the male model of heating and cooling system, the multiple LED wafer is picked up,
Move to master mold opposite position, make the light-emitting surface of the multiple LED wafer and the low glass powder solution in corresponding matrix pit slot
Or transparent glass cream combines;
The heating and cooling system cooling is controlled, makes multiple LED wafer die bonds into corresponding matrix pit slot, obtains institute
State composite LED glass base plane.
Preferably, the bottom surface of the pit slot is finished to mirror transparent, and the side of pit slot is rough surface.
Preferably, the barrier structure of the production matrix pit slot, and fill into the matrix pit slot with barrier structure low
Glass powder solution or transparent glass cream specifically include:
The glass substrate is placed in the master mold of the heating and cooling system, is higher than the transparent of low glass powder with melting temperature
Glass cream cooperation limit mold blocks the end of the pit slot, forms the barrier structure;
Glass substrate loads appropriate low glass powder solution or transparent glass cream to 400 DEG C or more in pit slot.
Preferably, the barrier structure of the production matrix pit slot, and fill into the matrix pit slot with barrier structure low
Glass powder solution or transparent glass cream specifically include:
Resistance bonding pretreatment is carried out to the bottom surface of the glass substrate, the barrier structure is formed, retains the pit slot
Side is bonding face;
The glass substrate is placed in the master mold for filling low glass powder melt or transparent glass cream, is made in the matrix pit slot
Fill low glass powder solution or transparent glass cream.
Preferably, in the corresponding position that the multiple LED wafer is packed into the matrix pit slot according to design and layout
Before further include:
Prepare LED wafer;
LED wafer is tested, to be grouped according to different test results to the LED wafer;
Wafer matrix will be formed on the LED wafer reverse mould to expanded film;The light out of the expanded film and the LED wafer
It mutually pastes in face;
The expanded film is stretched, the wafer matrix is carried out to expand crystalline substance, forms the cell array.
It is further preferred that the LED wafer includes multi-colored led chip.
It is further preferred that the multi-colored led chip includes: that red LED chip, blue led chip and green LED are brilliant
Piece;
In the cell array, the red LED chip, blue led chip and green LED chip are equidistant at equal intervals
Arrangement.
Preferably, the method also includes:
The electrode side of LED wafer in the composite LED glass base plane is polished directly;
The composite LED glass base plane is annealed;
After cleaning, drying, tested;
The composite LED glass base plane packed for standby use that test is passed through.
Second aspect, the embodiment of the invention provides a kind of composite LED glass bases for the method preparation that first aspect provides
Panel.
A kind of packaging process of composite LED glass base plane provided in an embodiment of the present invention, process is simple, fits
In large-scale production and application, by using the cryogenic glass powder or transparent glass glue of melting as die bond medium, so that it solidifies
Be afterwards it is transparent, not will form influence light transmission hot spot, the panel transmission being prepared be not less than 85%, display effect and one
Cause property is good, and process costs are low, can satisfy the needs that LED display technique is applied in high density field.
Specific embodiment
The packaging process of composite LED glass base plane of the invention is mainly used for LED display, extra small spacing LED
Display screen, ultra high density LED display, the just luminous TV of LED, the just luminous monitor of LED, LED video wall, LED indication, LED
The fields such as special lighting.
Fig. 1 is the packaging process flow chart of composite LED glass base plane provided in an embodiment of the present invention.Fig. 2-Fig. 8
For the encapsulation process schematic diagram of the composite LED glass base plane of the embodiment of the present invention, each schematic diagram is only used to more fully understand this
The intention of invention, but be not intended to limit the scope of protection of the present invention.
Packaging process of the invention is illustrated with Fig. 1 and in conjunction with Fig. 2-Fig. 8 below.
As shown in Figure 1, the packaging process flow chart of composite LED glass base plane provided in an embodiment of the present invention includes
Following steps:
Step 110, glass substrate is prepared;
Specifically, glass substrate includes the matrix pit slot for being packed into multiple LED wafers.
Glass substrate can be specifically the through slot shape for opening rectangle or other shapes as required on the original sheet glass of well cutting
At glass substrate, preparation method is very simple.
As shown in Fig. 2 a or 2b, in the matrix pit slot of glass substrate 1, the size of each pit slot 11, depth, compartment away from
Equally.The cross sectional shape of pit slot 11 is rectangle (Fig. 2 a) or dove-tail form (Fig. 2 b).The bottom surface of pit slot 11 is finished to mirror transparent, hole
The side of slot 11 is rough surface.
Step 120, by multiple LED wafers according to design and layout at cell array;
Specifically, firstly, forming wafer matrix as shown in Figure 3 on multiple LED wafer reverse moulds to expanded film.Chip
In matrix, arranged at equal intervals between each LED wafer 2.Expanded film 3 and the light-emitting surface of LED wafer 2 are mutually pasted.
LED wafer can be monochromatic LED chip, also may include multi-colored led chip.
In the case where multi-colored led chip, the LED wafer of different colours is firstly the need of being tested, according to not
It is grouped with multiple LED wafers of the test result to each color, then arranges and place further according to needs.Shown in Fig. 3
It is row's red LED chip (being indicated in figure with R), row's green LED chip (being indicated in figure with G), row blue in example
LED wafer (is indicated in figure with B).
Then, expanded film is stretched, the wafer matrix is carried out to expand crystalline substance, forms the cell array, as shown in Figure 4.?
In cell array, red LED chip, blue led chip and green LED chip are equidistantly arranged at equal intervals.Also, cell array
In multiple LED wafer positions and matrix pit slot position correspond.
Step 130, the barrier structure of matrix pit slot is made, and fills low glass powder into the matrix pit slot with barrier structure
Solution or transparent glass cream;
Specifically, can realize step 130 by two kinds of specific processes.
The first may include such as step 131 and step 132.
Step 131, glass substrate is placed in the master mold of heating and cooling system, is higher than the transparent of low glass powder with melting temperature
Glass cream cooperates limit mold to block the end of pit slot, forms the barrier structure;
Wherein, heating and cooling system 4 can be as shown in figure 5, include male model 41 and master mold 42.
Master mold 42 has heating tube 421 for loading glass substrate, bottom, can heat graphite by heating tube 421
422, to be heated by graphite 422 to glass substrate 1.Male model 41 has vacuum pump 411 and suction nozzle 412, on suction nozzle 412
Adsorb LED wafer 2.
Barrier structure can be as shown in fig. 6, the barrier structure 12 that in the end of pit slot 11 there is transparent glass cream to be formed.
Step 132, glass substrate loads appropriate low glass powder solution or transparent glass to 400 DEG C or more in pit slot
Cream.
Second may include such as step 133 and step 134.
Step 133, resistance bonding pretreatment is carried out to the bottom surface of the glass substrate, forms the barrier structure, retains institute
The side for stating pit slot is bonding face;
Step 134, the glass substrate is placed in the master mold for filling low glass powder melt or transparent glass cream, makes the square
Low glass powder solution or transparent glass cream are filled in battle array pit slot.
Wherein, the state of the molten material of the low glass powder of molten state or transparent glass cream 5 in pit slot 11 is as shown in Figure 7.
Step 140, it by the suction nozzle of the vacuum slot matrix die head on the male model of heating and cooling system, picks up the multiple
LED wafer, move to master mold opposite position, keep the light-emitting surface of the multiple LED wafer low in corresponding matrix pit slot
The molten material of glass powder combines;
Specifically, vacuum slot matrix die head is as shown in figure 8, multiple suction nozzles equidistantly arrange, in spacing and glass substrate
Spacing setting between matrix pit slot is identical.
Suction nozzle 412 is maintained under certain vacuum degree by vacuum pump 411, by LED wafer 2 by being drawn on expanded film 3
On suction nozzle 412.
Then the die head stepping of control male model 41 moves down, and coincide until with master mold 42.At this moment, the suction of 41 die head of male model
The light-emitting surface of LED wafer 2 on mouth 412 has been immersed in low glass powder melt or transparent glass cream.
Step 150, the heating and cooling system cooling is controlled, makes multiple LED wafer die bonds to corresponding matrix pit slot
In, obtain the composite LED glass base plane.
Specifically, keeping the temperature the several seconds after immersion, then beginning to cool, be down to room temperature.Low glass powder solution or transparent glass
Glass cream 5 is gradually solidified by molten state, makes 2 die bond of LED wafer into corresponding matrix pit slot 11, and suction nozzle 412 discharges, that is, is formed compound
LED glass base plane.It is specific as shown in Figure 9.
After completing above-mentioned each step, it is also necessary to the electrode of the LED wafer in the composite LED glass base plane
Side is polished directly, and the glutinous residue glue left may be glued from expanded film to remove.
Finally, composite LED glass base plane is annealed, after cleaning, drying, tested, and test is passed through
Composite LED glass base plane packed for standby use.
The packaging process of composite LED glass base plane provided by the invention, simple process are answered suitable for large-scale production
With, by using the cryogenic glass powder or transparent glass cream of melting as die bond medium so that its solidification after be it is transparent, will not
The hot spot for influencing light transmission is formed, the panel transmission being prepared is not less than 85%, and display effect and consistency are good, process costs
It is low, it can satisfy the needs that LED display technique is applied in high density field.
The composite LED glass base plane of the above method of the present invention preparation is the glass substrate with light-emitting LED chip, can be with
It is used as the integrated component of ultra high density LED display module or is individually used for the component of instrument display, process is integrated after component
In process upper opaque ITO driving circuit and can show video image character etc..
Above-described specific embodiment has carried out further the purpose of the present invention, technical scheme and beneficial effects
It is described in detail, it should be understood that being not intended to limit the present invention the foregoing is merely a specific embodiment of the invention
Protection scope, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.