CN106277921A - 一种抗炸裂人造石英石花纹板及其生产工艺 - Google Patents

一种抗炸裂人造石英石花纹板及其生产工艺 Download PDF

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CN106277921A
CN106277921A CN201610610437.6A CN201610610437A CN106277921A CN 106277921 A CN106277921 A CN 106277921A CN 201610610437 A CN201610610437 A CN 201610610437A CN 106277921 A CN106277921 A CN 106277921A
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resin
raw material
artificial quartz
quartz stone
checkered plate
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付合顺
马井雨
付咏志
付云现
张广民
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SHANDONG KANGJIELI ARTIFICIAL STONE CO Ltd
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SHANDONG KANGJIELI ARTIFICIAL STONE CO Ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/14—Polyepoxides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/16—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/10—Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
    • C04B2111/12—Absence of mineral fibres, e.g. asbestos
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34—Non-shrinking or non-cracking materials
    • C04B2111/343—Crack resistant materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/54—Substitutes for natural stone, artistic materials or the like
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80—Optical properties, e.g. transparency or reflexibility
    • C04B2111/82—Coloured materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明涉及一种抗炸裂人造石英石花纹板及其生产工艺，由河源精沙；325粉；树脂；改性树脂；促进剂；偶联剂；固化剂；钛白粉；色粉，生产制备。本发明的有益效果在于：通过一次布料，再压制成型，实现了产品的多样性以及花纹的稳定性，得到的石英石花纹板花色更多样、更漂亮，层次更分明；而且使得该产品在耐腐蚀、抗冲击、抗炸裂、拉伸强度和硬度等性能上得到了较大的改善，满足了更多层次的要求；通过对树脂进行改性，改性树脂与普通树脂用量为1:1，来达到抗炸裂、强度、硬度高等特点；树脂改性主要通过增强、填充等，提高了树脂的机械强度、抗冲击性及韧性等。

Description

一种抗炸裂人造石英石花纹板及其生产工艺
技术领域
本发明涉及一种抗炸裂人造石英石花纹板及其生产工艺。
背景技术
目前人造石英石的制造方法是通过一次布料，再压制成型，技术简单，产品颜色单一，色泽不自然，不能满足广大消费者的要求；另外通过上述方法生产的在产品性能上，如耐老化、耐化学腐蚀、抗冲击性能、抗炸裂性能等不能满足更高层次的要求。
发明内容
本发明所要解决的技术问题是：提供一种抗炸裂人造石英石花纹板及其生产工艺，做出各种不同花纹或多种颜色的人造石英石花纹板，以满足消费者的需求，进一步扩大应用范围。
本发明为解决上述提出的问题所采用的技术方案是：
一种抗炸裂人造石英石花纹板，包括以下重量比的原料：河源精沙85-90kg；325粉23-30kg；树脂4kg；改性树脂4 kg；促进剂40g；偶联剂130g；固化剂50g；钛白粉560g，色粉60g。
一种抗炸裂人造石英石花纹板的生产工艺，包括以下工艺步骤：
（1）将85kg的河源精沙、23kg的325粉、40g的促进剂、130g的偶联剂、50g的固化剂、560g的钛白粉、60g的色粉混合并进行搅拌；
（2）按照步骤（1）所得原料总量的50%，称取原料A，将原料A与4kg的树脂混合并进行搅拌，获得混合料C，待搅拌均匀后，平铺在模具上，过筛2遍，放在模具一头待用；
（3）按照步骤（1）所得原料总量的50%，称取原料B，将原料B与4kg的改性树脂混合并进行搅拌，获得混合料D，待搅拌均匀后，平铺在模具上，过筛2遍；
（4）将混合料C、混合料D混合，保证混合均匀，将混合好的料过筛3遍，筛匀后将混合料E均匀的平铺在模具上；
（5）抽真空；
（6）压制。
河源精砂：是高品质的石英砂。二氧化硅含量高，杂质含量少。为了达到花纹板的质量好，花纹形状的稳定以及花纹板高品质的外观，花纹板所用河源精砂全为40--70目的河源精砂。
325粉：为325目以上的石英粉，为了花纹板材质量的稳定及耐久性，以及花纹板材外观的高品质，暂不可替代。
所述的树脂为不饱和树脂、环氧树脂和聚氨酯树脂中的一种或两种以上的混合物。
所述的促进剂为锰系金属的有机盐、叔胺类、季胺盐和硫醇中的任一种。
所述的偶联剂为有机硅烷偶联剂。
所述的固化剂为偶氮二异戊腈、叔丁基过氧化氢、过氧化甲乙酮、过氧化环己酮、乙二胺、二乙烯三胺、三乙烯四胺、二己基三胺和己二胺中的一种或两种以上的混合物。
一种抗炸裂人造石英石花纹板，根据上述的人造石英石花纹板的生产工艺制备。
本发明的有益效果在于：通过一次布料，再压制成型，实现了产品的多样性以及花纹的稳定性，得到的石英石花纹板花色更多样、更漂亮，层次更分明；而且使得该产品在耐腐蚀、抗冲击、抗炸裂、拉伸强度和硬度等性能上得到了较大的改善，满足了更多层次的要求；通过对树脂进行改性，改性树脂与普通树脂用量为1:1，来达到抗炸裂、强度、硬度高等特点；树脂改性主要通过增强、填充等，提高了树脂的机械强度、抗冲击性及韧性等。
本发明的具体实施例不构成对本发明的限制，凡是采用本发明的相似结构及变化，均在本发明的保护范围内。

Claims (3)

1.一种抗炸裂人造石英石花纹板，包括以下重量比的原料：河源精沙85-90kg；325粉23-30kg；树脂4kg；改性树脂4 kg；促进剂40g；偶联剂130g；固化剂50g；钛白粉560g，色粉60g。
2.一种抗炸裂人造石英石花纹板的生产工艺，包括以下工艺步骤：
（1）将85kg的河源精沙、23kg的325粉、40g的促进剂、130g的偶联剂、50g的固化剂、560g的钛白粉、60g的色粉混合并进行搅拌；
（2）按照步骤（1）所得原料总量的50%，称取原料A，将原料A与4kg的树脂混合并进行搅拌，获得混合料C，待搅拌均匀后，平铺在模具上，过筛2遍，放在模具一头待用；
（3）按照步骤（1）所得原料总量的50%，称取原料B，将原料B与4kg的改性树脂混合并进行搅拌，获得混合料D，待搅拌均匀后，平铺在模具上，过筛2遍；
（4）将混合料C、混合料D混合，保证混合均匀，将混合好的料过筛3遍，筛匀后将混合料E均匀的平铺在模具上；
（5）抽真空；
（6）压制。
3.一种抗炸裂人造石英石花纹板，根据权利要求2所述抗炸裂人造石英石花纹板的生产工艺制备。
CN201610610437.6A 2016-07-29 2016-07-29 一种抗炸裂人造石英石花纹板及其生产工艺 Pending CN106277921A (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0724849A (ja) * 1993-07-12 1995-01-27 Aica Kogyo Co Ltd 人工石化粧パネルの製法
CN1566210A (zh) * 2003-07-04 2005-01-19 冯伟康 增强型实体面材
CN103232184A (zh) * 2013-05-07 2013-08-07 安徽济峰节能材料有限公司 一种石英石板及其制备方法
CN103964743A (zh) * 2013-01-28 2014-08-06 枣庄科佳光电科技有限公司 一种防紫外线石英石板材配方及其制备方法
CN104325539A (zh) * 2013-07-23 2015-02-04 天津巨华晶科技发展有限公司 一种人造石英石的制备方法
CN104402304A (zh) * 2014-10-27 2015-03-11 广东中旗新材料科技有限公司 一种高抗冲人造石英石板材及其制备方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0724849A (ja) * 1993-07-12 1995-01-27 Aica Kogyo Co Ltd 人工石化粧パネルの製法
CN1566210A (zh) * 2003-07-04 2005-01-19 冯伟康 增强型实体面材
CN103964743A (zh) * 2013-01-28 2014-08-06 枣庄科佳光电科技有限公司 一种防紫外线石英石板材配方及其制备方法
CN103232184A (zh) * 2013-05-07 2013-08-07 安徽济峰节能材料有限公司 一种石英石板及其制备方法
CN104325539A (zh) * 2013-07-23 2015-02-04 天津巨华晶科技发展有限公司 一种人造石英石的制备方法
CN104402304A (zh) * 2014-10-27 2015-03-11 广东中旗新材料科技有限公司 一种高抗冲人造石英石板材及其制备方法

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Application publication date: 20170104