CN106261767A - A kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof - Google Patents
A kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof Download PDFInfo
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Abstract
The present invention relates to the preparation technology of a kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, pluck Rhizoma Fagopyri Dibotryis tender stem, cleaned and drain the water, in reducing mechanism, then make Rhizoma Fagopyri Dibotryis puree stand-by;Oryza glutinosa is cleaned, after cleaning, Oryza glutinosa is cooked in adding water and being placed in pot for cooking rice, by the glutinous rice of 100 weight portions, 5~8 weight portion Rhizoma Fagopyri Dibotryis puree and flavouring agent pour blender in stirring and evenly mixing make mixed material, mixed material is delivered to form baking in shaping baking integral type food manufacturing apparatus by material-handling pump after terminating and processes prepared rice crust block by stirring mixing, prepared rice crust block is taken out cooling and carries out packing.Technique scheme can be used for the production of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, it is achieved Oryza glutinosa rice crust rapid shaping and baking, improves the production efficiency of Oryza glutinosa rice crust, and the rice crust color prepared is the best.
Description
Technical field
The present invention relates to food production field, be specifically related to a kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof.
Background technology
Chinese like to eat rice crust, and owing to soil stove fades away, therefore, the rice crust sold in the market is mostly in food factory
Produce.The rice crust sold on market is divided into indica rice crust and Oryza glutinosa rice crust according to the difference of raw material, can divide again according to shape difference
For bowl-type rice crust and block rice crust, it is divided into rice flour to be burned bar and grain of rice rice crust according to the form of constitutive material, according to processing mode
It is divided into rice crust fried in oil and baking rice crust.
Anqing, the Oryza glutinosa rice crust in area, Yuexi County, it is bulk, baking-type grain of rice rice crust, its mouthfeel, local flavor pole
Good, deeply to be liked by consumers in general, but the mode of its processing at present is predominantly made by hand, working (machining) efficiency is low, it is difficult to full
, the most often there is the phenomenon of supply shortage on market, it is therefore necessary to provide a kind of quick production Oryza glutinosa rice crust in the foot market demand
Scheme.
Being analyzed by actual production, the production efficiency affecting Oryza glutinosa rice crust is mainly shaping and the baking of rice crust, current city
Also technique for solving these problems scheme is occurred on field, as follows:
The Chinese patent literature of entitled " the spreading out and putting on mechanism of a kind of crispy-rice rice-laying device " (application number: 200810154926.0)
Be recorded following technical scheme: include frame, drive mechanism, upper plate, upper plate lower section share device equally, to share the band below device equally big
The rotating disk of gear, by the little gear engaged with gear wheel of driving mechanisms control, described upper plate has the opening that meal passes through,
Rotating disk and sharing equally has the gap placing pallet of filling a bowl with rice between device.The program is only applicable to produce indica rice crust, after steaming and decocting
Oryza glutinosa viscosity is big, it is impossible to reliably carry out discharging.And the caking property each other of the rice in pallet is low in the program, baking
After rice crust be easily broken, be unfavorable for packaging, transport and store.Further need exist for manual by pallet taking to another one by one
Toasting in baking box, efficiency is low.
The Chinese patent literary composition of entitled " a kind of integrated full-automatic rice crust production line " (application number: 201220072181.5)
Offer and be recorded following technical scheme: include being sequentially connected with rice stirring device, shaped device, apparatus for baking, chiller and bag
Assembling device;Rice stirring device, including blender, described blender is provided with can be around the agitator of blender main shaft upset;Become
Type device, including automatic moulding machine, described automatic moulding machine is provided with feed hopper, forming conveyer, and this feed hopper is defeated with molding
Send the idler machining being provided with between band for controlling rice crust molding thickness and control the cutting knife of rice crust molding length;Baking dress
Putting, toast line including subregion, described subregion baking line is provided with the smoke exhaust barrel of more than a group, is provided with baking defeated in subregion baking line
Sending band, described baking conveyer belt realizes running by the drive at its two ends;Chiller, including cooling line, described cooling line
It is provided with cooling conveyor;Packing device, including automatic packaging machine, automatically number chartered plane and automatic boxing machine.Although program energy
Enough realize the continuous production of rice crust, but it can not be used for the production of Oryza glutinosa rice crust, owing to it carries with molding at feed hopper
Idler machining for controlling rice crust molding thickness is installed between band and controls the cutting knife of rice crust molding length, and Oryza glutinosa
Viscosity is very big, the most easily makes idler machining adhered materials so that Oryza glutinosa cannot shape, and the rice crust just shaped cannot be carried out
Cutting, can make material sticks on forming conveyer, cannot discharging after drying.It addition, do not disclose concrete rice crust be as
What shapes, and also cannot be carried out collecting reliably for the rice crust after baking.
Summary of the invention
It is an object of the invention to provide a kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof, it can be used for Oryza glutinosa rice crust
Produce, improve production efficiency.
For achieving the above object, present invention employs techniques below scheme:
A kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, it makes raw material and includes: the glutinous rice of 100 weight portions, 5~8 golden buckwheats of weight portion
Wheat puree.
A kind of preparation technology of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, it is characterised in that:
Pluck Rhizoma Fagopyri Dibotryis tender stem, cleaned and drain the water, in reducing mechanism, then make Rhizoma Fagopyri Dibotryis puree stand-by;By glutinous
Rice is cleaned, and after cleaning, Oryza glutinosa is cooked in adding water and being placed in pot for cooking rice, by the glutinous rice of 100 weight portions, 5~8 golden buckwheats of weight portion
In blender poured into by wheat puree and flavouring agent, stirring and evenly mixing makes mixed material, and stirring mixing will by material-handling pump after terminating
Mixed material is delivered to shape in baking integral type food manufacturing apparatus and forms the prepared rice crust block of baking process, by prepared
Rice crust block takes out cooling to carry out packing.
Technique scheme can be used for the production of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, it is achieved Oryza glutinosa rice crust rapid shaping and baking, carries
The production efficiency of high Oryza glutinosa rice crust, and the rice crust color prepared is the best.
Accompanying drawing explanation
Fig. 1 is the structural representation of molding baking integral type food manufacturing apparatus;
Fig. 2 is the structural representation of forming unit;
Fig. 3 is the structural representation of elevating mechanism;
Fig. 4 is the structural representation of support bar;
Fig. 5 is the side view of Fig. 4;
Fig. 6 is the structural representation of pallet;
Fig. 7 is the A-A sectional view in Fig. 6;
Fig. 8 is rice crust block arrangement schematic diagram in pallet.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is carried out specifically
Bright.Should be appreciated that following word only in order to describe one or more specific embodiments of the present invention, not to the present invention
The protection domain of concrete request carries out considered critical.
The preparation technology of a kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, plucks Rhizoma Fagopyri Dibotryis tender stem, is cleaned and drain the water, and is then pulverizing
Device is made Rhizoma Fagopyri Dibotryis puree stand-by;Being cleaned by Oryza glutinosa, after cleaning, Oryza glutinosa is cooked in adding water and being placed in pot for cooking rice, by 100 weights
Amount the glutinous rice of part, 5~8 weight portion Rhizoma Fagopyri Dibotryis puree and flavouring agent pour blender in stirring and evenly mixing make mixed material,
Mixed material is delivered in shaping baking integral type food manufacturing apparatus carry out after terminating by stirring mixing by material-handling pump
Shape baking and process prepared rice crust block, prepared rice crust block is taken out cooling and carries out packing.
Oryza glutinosa is different from Semen Oryzae, and the stickiness after it boils is very big, it is therefore desirable to consider the shadow that rice crust is produced by Oryza glutinosa stickiness
Ring.If Oryza glutinosa is raw material production rice crust, it cannot carry out cutting before rice crust band enters baking oven, can make rice crust during cutting
Bonding is on the conveyor belt so that the rice crust after drying is difficult to from conveyer belt depart from, it is impossible to carries out reliable discharging, toasts simultaneously
Rice crust after end is not easy to cut, and the fragility of rice crust is big, and cutting can make rice crust crush, and yield rate is low.
Therefore, the present invention uses technical scheme as shown in Figure 1 to realize shaping and the baking of rice crust.A kind of food production sets
Standby (or referred to as molding baking integral type food manufacturing apparatus), specifically refers to the equipment produced for Oryza glutinosa rice crust, including by thing
Material is squeezed into the forming unit of banded rice crust band, and the baking unit toasting rice crust band, toasts unit
Including baking oven, conveyer belt A (parts 41 in accompanying drawing 1), conveyer belt B that being provided with in baking oven postpones successively arranges (parts in accompanying drawing 1
42), conveyer belt C (parts 43 in accompanying drawing 1), the feed end of conveyer belt A is positioned at the outside of baking oven, and the delivery end of conveyer belt A is positioned at
In baking oven, forming unit is arranged on above the feed end of conveyer belt A, sets between delivery end and the conveyer belt B feed end of conveyer belt A
Be equipped with support platform A (parts 471 in accompanying drawing 1), support platform A be provided above rice crust band is cut into cutting of each rice crust faciola
Sub-agencies, the width of rice crust faciola is less than the length direction of the width of rice crust band, the length direction of segmentation lines A and rice crust band
Consistent, segmentation lines A is the cutting mechanism line of cut that cutting is formed on rice crust band, the delivery end of conveyer belt B and conveyer belt C
Feed end between be provided with support platform B (parts 472 in accompanying drawing 1), support platform B be provided above rice crust faciola is cut into
The shut-off mechanism of square rice crust block, the length direction of segmentation lines B is perpendicular with the length direction of rice crust faciola, and segmentation lines B is
The shut-off mechanism line of cut that cutting is formed on rice crust faciola, the outside of conveyer belt C delivery end is provided with unloads rice crust block
The stock guide 44 carried, the inclined shape of stock guide 44 arranges and is gradually lowered along the height of the conveying direction stock guide 44 of conveyer belt C,
High-end corresponding with the delivery end of the conveyer belt C layout of stock guide 44, is provided with for collecting pot on the downside of the bottom of stock guide 44
The pallet 10 of bar block and for supporting and realize the elevating mechanism of pallet 10 lifting, elevating mechanism is positioned at baking oven, and baking oven leans on
Offering aperture A, conveyer belt A on the sidewall of nearly forming unit side and extend in baking oven through aperture A, baking oven is away from forming unit
Arranging aperture B and aperture C on the sidewall of side, aperture B is positioned at the upside of aperture C, the height of aperture B and stock guide 44 bottom
The most suitable, the outside of aperture B arranges delivery device;Delivery device promotes pallet 10 level outside the B of aperture to move to lifting
In mechanism, pallet 10 the rice crust block slided on stock guide 44 is carried out access (rice crust block 1000 tiltedly founds shape and folds against in pallet 10,
As shown in Figure 8);The side of elevating mechanism is provided with shedding mechanism, and the height of shedding mechanism 65 matches with the height of aperture C,
Pallet 10 is in two states on elevating mechanism, and one is: the work that the height of pallet 10 is consistent with the height of aperture B
Position, it two is: elevating mechanism adjusting tray 10 comes downwards to the discharging position that the height of pallet 10 is the most consistent with aperture C;Discharging
Mechanism's propelling movement is in the pallet 10 of discharging position and removes baking oven at the C of aperture.
By arranging cutting mechanism and shut-off mechanism in baking oven, such Oryza glutinosa band first carries out preliminary baking in baking oven
Roasting so that the moisture content of rice crust band reduces, and viscosity also weakens;Dry at rice crust and cut after half-dried, so after cutting
Rice crust will not bond cutting knife, blade and conveyer belt, it is achieved the reliable cutting to rice crust.Meanwhile, the rice crust block after cutting is received
Collect to pallet 10, baking when carrying out long in baking box, make rice crust block at baking oven by elevating mechanism, the pallet 10 arranged
Interior long time delay toast so that it is less that the length of baking oven can be arranged, reduce place take up room, the length of production line
Manufacturing cost with baking oven.The Oryza glutinosa rice crust block dried the most completely is not easy to crush when gliding from stock guide 44, carries
The integrity of high finished product rice crust.Being additionally provided with heating source and temperature sensor in baking oven, baking oven top arranges homogenizing plate and goes out
Airduct mouth, the bottom of baking oven is arranged lower homogenizing plate and air intake pipe orifice, air outlet tube mouth and air intake pipe orifice and is connected by wind recycle unit
Connecing, wind recycle unit realizes hot air circulation and dehumidifying.Additionally supporting and also can arrange pressure roller on platform A, pressure roller rotates and is fixed on baking oven
On, drive mechanism H is ordered about pressure roller rotation and is compressed rice crust band, and pressure roller is positioned at the front side of cutting mechanism.Baking oven is fixed on
In frame 80.
Owing to the viscosity of Oryza glutinosa raw material is big, the most traditional shaping mechanism be not suitable for, and the present invention uses as shown in Figure 2
Technical scheme is implemented, and forming unit includes the housing 20 that conveyer belt A feed end is provided above, housing 20 is provided with for
Accommodating the material cylinder (parts 21a in Fig. 2) of molding materials to be extruded, the cylinder bottom of material cylinder arranges the discharging opening of strip, the end of material cylinder
Portion is additionally provided with extruder head 22, extruder head 22 layout corresponding with discharging opening, and extruder head 22 is provided with (cross section is) strip
Extrusion, the width of extrusion is consistent with the bandwidth direction of conveyer belt A, is provided with the piston of pressing materials in material cylinder
23, piston head 23 is connected with drive mechanism Z, and drive mechanism Z is ordered about piston head 23 and moved up and down, and the sidewall of material cylinder is arranged
There is charging aperture 21b.So by the extruding of piston head 23 so that Oryza glutinosa quickly forms the most close banded Abelia Chinensis R. Br.
Band, it is achieved the rapid shaping of raw material.
Extruded owing to using, it is therefore desirable in cylinder body, to supplement raw material, need when single cylinder body produces to shut down and supplement
Raw material, the production efficiency of such rice crust is low.Therefore, in the present invention, housing 20 being provided with two material cylinders, two material cylinders are designated as respectively
Material cylinder A and material cylinder B, two material cylinders are that housing 20 inner chamber is separated by the dividing plate that vertical shape is arranged, constitute housing 20 side of two material cylinders
It is respectively provided with charging aperture 21b on wall, housing 20 is provided with slide block A (parts 29 in Fig. 1), slide block A and housing 20 lateral wall
Constituting slide-and-guide in the horizontal direction to be connected, slide block A is connected with drive mechanism Y, and slide block A is provided with joint of conveying material pipe
(parts 28 in Fig. 1), joint of conveying material pipe is connected with the discharging mouth of pipe of material-handling pump, and drive mechanism Y regulation feed pipe connects
Head and the connected state of two material cylinder upper feeding mouth 21b;Be provided with two extrusions on extruder head 22, two extrusions respectively with two material
The corresponding layout of discharging opening that cylinder bottom portion is arranged, the bottom of housing 20 is provided with horizontally disposed flashboard 21c, the shape of discharging opening
Consistent with the cross sectional shape of extrusion, flashboard 21c and housing 20 constitute slide-and-guide in the horizontal direction and are connected, flashboard
21c is connected with drive mechanism X, and drive mechanism X regulation flashboard 21c moves horizontally the discharging opening opening or closing two material cylinders.
Such a cylinder body is when carrying out material and being extruded, and another cylinder body then supplements material by material-handling pump, by flashboard 21c
Movement with slide block A realizes the conversion of two cylinder body duties, thus realizes the continuous production of Oryza glutinosa rice crust, improves rice crust and produces
Efficiency.
Further scheme is, as it is shown on figure 3, elevating mechanism is made up of each elevator sub unit, each elevator sub unit along
The conveying direction interval of conveyer belt C is arranged, and elevator sub unit is made up of carrier chain group A positioned opposite and carrier chain group B, conveying
Chain group A includes the active that carrier chain A that vertical shape arranges (Fig. 1, parts 51a) in 3 and carrier chain A upper and lower end are respectively provided with
Sprocket wheel A (the parts 51b in Fig. 3), driven sprocket A (the parts 51c in Fig. 3);Carrier chain group B includes the carrier chain that vertical shape is arranged
Drive sprocket B (the parts 52b in Fig. 3) that B (the parts 52a in Fig. 3) and carrier chain B upper and lower end are respectively provided with, driven
Sprocket wheel B (the parts 52c in Fig. 3), the chain link of composition carrier chain A and carrier chain B is provided with horizontally disposed support bar 53, torr
Two edge of dish 10 are supported by support bar 53, and the length direction of support bar 53 is consistent with the bandwidth direction of conveyer belt C, support bar
53 uniform intervals settings on carrier chain A, support bar 53 uniform intervals on carrier chain B is arranged, on carrier chain A and carrier chain B
The corresponding layout of support bar 53, stock guide 44 is between carrier chain group A and carrier chain group B.Drive sprocket A and drive sprocket
B is connected with driving motor by Synchronous Transmission assembly.Synchronous Transmission assembly can use following scheme to implement, Synchronous Transmission assembly
Including drive link A (parts 59 in Fig. 1), drive link B, the length direction of drive link A, B is equal with the conveying direction of conveyer belt C
OK, each drive sprocket A is arranged on drive link A, and each drive sprocket B is arranged on drive link B, and drive link A is additionally provided with biography
Movable sprocket A1, the output shaft of driving motor arranges drive sprocket A2 and gear B 2, drive sprocket A1 and drive sprocket A2 and passes through
Driving-chain A is connected, and be meshed connection, gear B 1 and drive sprocket B2 of gear B 2 and gear B 1 is coaxially connected by intermediate propeller shaft
Connecing, drive sprocket A2 is identical with the linear velocity of drive sprocket B2, and drive link B is additionally provided with drive sprocket B1, drive sprocket B1
It is connected by driving-chain B with drive sprocket B2.Certainly the synchronous drive mechanism that may be used without other is implemented, and it is a kind of
Conventional selection.So, when promoting pallet 10 to enter on elevating mechanism, pallet 10 is to row's rice crust of landing on stock guide 44
Carry out access.Push mechanism urges pallet 10 every time after rice crust falls into pallet 10 and move forward the thickness of distance d, distance d and rice crust
Spending consistent, during pallet 10 built-in panful bar, pallet 10 drops down onto on elevating mechanism the most completely, then elevating mechanism regulation dress
The descending baking being dehydrated completely of pallet 10 of panful bar.Push new pallet 10 by delivery device rice crust block is entered simultaneously
Row access.It is positioned at after the rice crust of bottommost pallet 10 is completely dried on elevating mechanism, is pushed out by shedding mechanism 65,
Then outside baking oven, it is cooled down, after cooling, rice crust block is taken out in pallet 10 and pack, take out the torr of rice crust block
Dish 10 carries out reuse, thus realize rice crust block quickly collect and follow-up long time be detained and dry.
Further scheme is that as shown in Figure 4,5, the suspension end of support bar 53 is provided with roller 532, in roller 532
Heart line is paralleled with the centrage of support bar 53, and trying to get to the heart of a matter of pallet 10 is supported by roller 532.When so pallet 10 translates with
The friction of support bar 53 is little, and pallet 10 is easier to dropping place on elevating mechanism accurately.Mounting blocks 531 is set on chain link 500, peace
Offering the mounting groove of U flute profile on dress block 531, one end of support bar 53 is arranged in mounting groove by jointed shaft, support bar 53
Extending to the suspension end outside mounting groove and arrange roller 532, chain link is additionally provided with wedge 534, wedge 534 is positioned at installation
The outside of groove, the height of wedge 534 is gradually reduced along direction A, and direction A is the direction that wedge 534 points to mounting blocks 531.
The setting of this structure so that the width of pallet 10 (pallet 10 is along the size of conveyer belt C width) arrange less, keep away
Relatively big (more than the width of stock guide 44) exempting to need to be arranged by the width of pallet 10 is to meet the support requirement of support bar 53, logical
Cross the enforcement of such scheme, so that support bar 53 extends to the inner side of stock guide 44 and eliminates stock guide 44 to support bar
53 descending stops.The whole width size of baking oven requires also to reduce simultaneously, reduces device fabrication cost.Setting of wedge 534
Putting and be to ensure that support bar 53 is running to 44 times rear flank of stock guide, support bar 53 can recover to horizontally disposed shape voluntarily
State, it is ensured that the secure support to pallet 10.
Further, as shown in Fig. 6,7,8, pallet 10 is the pallet 10 of square groove shape, the internal face of the sidewall A on pallet 10
11a is arranged to consistent with stock guide 44 incline direction skewed, and sidewall A is the side on pallet 10 near forming unit side
Wall, the bottom land inner surface 12a of pallet 10 be arranged to the height of skewed and bottom land inner surface along conveyer belt C conveying direction gradually
Increasing, the bottom land of pallet 10 is that mesh plate is constituted.The rice crust so fallen from stock guide 44 can rely on the inwall of sidewall A
Ramp-like on face folding against, bottom land inner surface is arranged to skewed be possible to prevent under rice crust block to fall behind slump and cannot ramp-like fold against, it is ensured that
Rice crust block gathers materials reliably.The angle of inclination of the 12a of bottom land inner surface is to be provided with indentation on 1~2 ° and inner surface 12a.
Further scheme is that cutting mechanism includes that cutter shaft 451, cutter shaft 451 are rotatably installed in baking oven, cutter shaft 451
Length direction is consistent with the bandwidth direction of conveyer belt B, on cutter shaft 451 interval arrange circle rice crust band is carried out cutting
Segmentation knife 452, cutter shaft 451 is connected with drive mechanism W.Shut-off mechanism includes cutting knife 46 and installs the knife rest of cutting knife 46, cutting knife
The length direction of 46 is consistent with the width of conveyer belt B, and knife rest constitutes slide-and-guide along vertical with baking oven and coordinates even
Connecing, knife rest is connected with drive mechanism V, and drive mechanism V is ordered about cutting knife 46 and moved up and down.Thus realize the reliable cutting to rice crust
And cut-out.
Detailed scheme is: the material extrusion direction at extrusion is the side pointing to baking oven obliquely;So after molding
Oryza glutinosa band can be carried by conveyer belt A reliably.The outside of elevating mechanism is provided with the lever 93 that vertical shape is arranged, stock guide
The bottom of 44 is provided with the first photoelectric sensor 91 for detecting pallet 10 position, and lever 93 is provided with for detecting pallet
Second photoelectric sensor 92 of 10 positions, the height of first and second photoelectric sensor is consistent;Additionally can arrange one in frame
Control unit, control unit regulates and controls the running status of each drive mechanism according to the result of first and second photoelectric sensor detection.Lever
93 is to prevent pallet 10 from slipping from elevating mechanism, and control unit can be that the single-chip microcomputer of coding is constituted.Delivery device includes
Feed screw nut assembly and push rod A (parts 64 in Fig. 1), the two ends of the screw mandrel of composition feed screw nut assembly rotate and are fixed on frame 80
On, screw mandrel 63 is connected with motor 61, and the traveling nut 62 of composition feed screw nut assembly is connected with push rod A, push rod A length
Degree direction is consistent with the conveying direction of conveyer belt C, and push rod promotes pallet 10 to translate.So can push pallet 10 to carry out
Accurate mobile, it is ensured that the reliable splicing to rice crust block.Pallet charging pipeline 71 it is provided with between aperture B and delivery device,
The conveying direction of pallet charging pipeline 71 is perpendicular with the conveying direction of conveyer belt C;Realize without interruption to pallet 10.Hole
The outside of mouth C is provided with pallet discharging pipeline 72, the conveying direction of pallet discharging pipeline 72 and the conveying direction of conveyer belt C
Perpendicular.Rice crust block and pallet 10 after so drying cool down on pallet discharging pipeline 72, are delivered to next simultaneously
Operation is packed.After first photoelectric sensor 91 detects that pallet 10 moves into place, the rice crust BOB(beginning of block) on stock guide 44 to
Moving in pallet 10, after the second photoelectric sensor 92 detects that pallet 10 puts in place, delivery device stops promoting pallet 10 to move, torr
Dish 10 built-in panful bar block, elevating mechanism regulation is filled the pallet 10 of rice crust and is moved down.
The soft curtain that keeps out the wind it is respectively provided with at aperture A, B, C.Each drive mechanism can refer to following scheme and implements, drive mechanism
Z is air cylinder driven mechanism.Drive mechanism Y is air cylinder driven mechanism.Drive mechanism X is air cylinder driven mechanism.Drive mechanism W is electricity
Machine drive mechanism.Drive mechanism V is air cylinder driven mechanism.Shedding mechanism is that cylinder is constituted.Carrying out for adjusting part here
The drive mechanism of linear motion may be used without screw-nut body and implements.
The said equipment method of raw material being formed and being dried is used to include following operating procedure:
The raw material cooked stirs in blender mixing, and regulation flashboard 21c makes the discharge outlet bottom material cylinder A in pass
Closed state, then by material-handling pump by feedstock transportation to material cylinder A, after being full of raw material, starts and shapes baking one in material cylinder A
Body formula food manufacturing apparatus;
Regulation flashboard 21c makes the discharge outlet bottom opening, material cylinder B of the discharge outlet bottom material cylinder A in pass
Closed state, mobile slide block A makes feed pipe joint be connected with the charging aperture 21b expected on cylinder B to be connected so that material-handling pump to
Feed in material cylinder B, starts the material extrusion molding from extruder head 22 in drive mechanism Z pressing material cylinder A, the rice crust of extrusion molding
Band carries out primary baking in being delivered to baking oven by the conveyer belt A of lower section, the rice crust band after primary baking is transported to support
Being split mechanism on platform A and be cut into rice crust faciola, the rice crust faciola after cutting is carried by conveyer belt B, and rice crust band is delivered to prop up
On support platform B, cut-off mechanism is cut into rice crust block, and the rice crust block after cut-out is carried out middle rank baking by conveyer belt C conveying, and middle rank dries
Landing is in pallet 10 from stock guide 44 for rice crust after Kao, and delivery device pushes pallet 10 and puts down near the side of forming unit
Moving on elevating mechanism, after each piece of rice crust block drops down onto in pallet 10, delivery device pushes pallet 10 and moves forward distance d, away from
Consistent with the thickness of rice crust block from d, in pallet 10 after stacking panful bar block, elevating mechanism orders about the pallet 10 piling with rice crust block
Descending carry out rear class baking, then insert new empty pallet 10 from aperture B and the rice crust block of landing stock guide 44 is carried out access;
Pile with the pallet 10 of rice crust block when dropping to the most consistent with aperture C, shedding mechanism pushes this pallet 10 and removes at the C of aperture
Baking oven;
If after in cylinder body A, material is extruded completely, regulation flashboard 21c translates so that the discharge outlet bottom material cylinder A
Discharge outlet bottom closed mode, material cylinder B is in opening, and mobile slide block A makes feed pipe joint and entering on material cylinder A
Material mouth 21b is connected connections so that material-handling pump is feed in material cylinder A, the material in startup drive mechanism Z pressing material cylinder B
Extrusion molding from extruder head 22, the most repeatedly exchange material cylinder A and the duty of material cylinder B, to realize the continuous extrusion of material
Shape;
Rice crust block in pallet 10 after removal baking oven is cooled down, then packs.
The length of conveyer belt A, B, C and the baking temperature of baking oven arrange and should be as the criterion to realize following purpose, rice crust bar
Band arrives the moisture content of rice crust band when supporting on platform A and is down to 8~about 12%, and now rice crust is softer, due to major part moisture content
Being removed, therefore viscosity is substantially reduced, and therefore can carry out reliable cutting;The length of conveyer belt B is less, plays middle transition
The effect of conveying, when rice crust block arrives material guiding parts, the moisture content of rice crust block is down to 6~about 9%, and now rice crust is dehydrated further,
But the most completely dry, there is certain intensity and can tilt vertical shape and fold against, should not crush when falling simultaneously;Rice crust block drops down onto torr
Being baked to completely do after in dish 10, the moisture content of rice crust block is down to less than 4%.Those of ordinary skill in the art are being carried out specifically
During operation, can regulate accordingly according to corresponding general knowledge and conventional means after understanding this programme, select appropriate length
Conveyer belt A, B, C and suitable baking temperature is set, thus realize the rapid shaping baking of rice crust, the yield rate of rice crust simultaneously
High.The width of the rice crust block prepared is 13~15cm, a length of 16~20cm.
Baking temperature in general baking oven is arranged between 120~280 DEG C.
Use pressure roller that rice crust band is carried out roll-in before cutting.
The present invention fails the equipment of detailed description, mechanism, assembly and operational approach, and those of ordinary skill in the art are the most optional
Use by commonly used in the art the have equipment of identical function, mechanism, assembly and operational approach and implement.Or according to raw
Identical device, mechanism, assembly and operational approach that general knowledge of living is selected use and implement.
Embodiment 1: original flavor Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust
Pluck Rhizoma Fagopyri Dibotryis tender stem, cleaned and drain the water, in puree machine or fruit paste machine, then make Rhizoma Fagopyri Dibotryis puree
Stand-by;Being cleaned by Oryza glutinosa, after cleaning, Oryza glutinosa is cooked in adding water and being placed in pot for cooking rice, by the glutinous rice of 100 weight portions, 5~8 weight
In blender poured into by the Rhizoma Fagopyri Dibotryis puree of part and salt, Adeps Sus domestica, stirring and evenly mixing makes mixed material, heats while stirring, stirring mixing
It is delivered in shaping baking integral type food manufacturing apparatus form baking by mixed material by material-handling pump after end
Process and prepare rice crust block, prepared rice crust block is taken out cooling and carries out packing.
Embodiment 2: fragrant pungent Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust
Pluck Rhizoma Fagopyri Dibotryis tender stem, cleaned and drain the water, in puree machine or fruit paste machine, then make Rhizoma Fagopyri Dibotryis puree
Stand-by;Being cleaned by Oryza glutinosa, after cleaning, Oryza glutinosa is cooked in adding water and being placed in pot for cooking rice, by the glutinous rice of 100 weight portions, 5~8 weight
In blender poured into by the Rhizoma Fagopyri Dibotryis puree of part and salt, Adeps Sus domestica, stirring and evenly mixing makes mixed material, heats while stirring, stirring mixing
It is delivered in shaping baking integral type food manufacturing apparatus form baking by mixed material by material-handling pump after end
Process and prepare rice crust block, prepared rice crust block is taken out cooling and carries out packing.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For Yuan, after knowing content described in the present invention, under the premise without departing from the principles of the invention, it is also possible to it is made some
Equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (4)
1. a Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, it makes raw material and includes: the glutinous rice of 100 weight portions, 5~8 Rhizoma Fagopyri Dibotryiss of weight portion
Puree.
2. the preparation technology of a Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust, it is characterised in that:
Pluck Rhizoma Fagopyri Dibotryis tender stem, cleaned and drain the water, in reducing mechanism, then make Rhizoma Fagopyri Dibotryis puree stand-by;Oryza glutinosa is washed
Only, after cleaning, Oryza glutinosa is cooked in adding water and being placed in pot for cooking rice, by the glutinous rice of 100 weight portions, 5~8 Rhizoma Fagopyri Dibotryis dishes of weight portion
In blender poured into by mud and flavouring agent, stirring and evenly mixing makes mixed material, and stirring mixing will mixing by material-handling pump after terminating
Material is delivered in shaping baking integral type food manufacturing apparatus form baking process system and extremely obtains rice crust block, by prepared pot
Bar block takes out cooling to carry out packing.
The preparation technology of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust the most according to claim 2, it is characterised in that shape baking integral type food
Product production equipment is adopted and mixed material is made rice crust block with the following method,
S1: regulation flashboard makes to expect that the discharging opening bottom cylinder A is closed, and is carried by mixed material by material-handling pump
To material cylinder A, after being full of mixed material in material cylinder A, start and shape baking integral type food manufacturing apparatus;
S2: regulation flashboard makes the discharge outlet bottom opening, material cylinder B of the discharge outlet bottom material cylinder A in cutting out shape
State, mobile slide block A makes feed pipe joint be connected with the charging aperture on material cylinder B to be connected so that material-handling pump is in expecting cylinder B
Feed, starts the mixed material extrusion molding from extruder head in drive mechanism Z pressing material cylinder A, the rice crust band of extrusion molding
Carrying out primary baking in being delivered to baking oven by the conveyer belt A of lower section, the rice crust band after primary baking is transported to support on platform A
Being split mechanism and be cut into rice crust faciola, the rice crust faciola after cutting is carried by conveyer belt B, and rice crust band is delivered to support platform B
Upper cut-off mechanism is cut into rice crust block, and the rice crust block after cut-out is carried out middle rank baking by conveyer belt C conveying, after middle rank baking
Landing is in pallet from stock guide for rice crust, and delivery device pushes pallet and moves to elevating mechanism to the side near forming unit
On, after each piece of rice crust block drops down onto in pallet, delivery device pushes pallet and moves forward the thickness of distance d, distance d and rice crust block
Consistent, in pallet after stacking panful bar block, elevating mechanism orders about and piles with that the pallet of rice crust block is descending carries out rear class baking, then
Insert new empty pallet from aperture B and the rice crust block of landing stock guide is carried out access;Pile with the pallet of rice crust block drop to
When aperture C is the most consistent, shedding mechanism pushes this pallet and removes baking oven at the C of aperture;
If after in cylinder body A, mixed material is extruded completely, regulation flashboard translate so that material cylinder A bottom discharge outlet in
Discharge outlet bottom closed mode, material cylinder B is in opening, and mobile slide block A makes feed pipe joint and the charging on material cylinder A
Mouth is connected connections so that material-handling pump is feed in material cylinder A, the mixed material in startup drive mechanism Z pressing material cylinder B from
Extrusion molding on extruder head, the most repeatedly exchange material cylinder A and the duty of material cylinder B, to realize the continuous extrusion of mixed material
Shape;
S3: the rice crust block in the pallet after removal baking oven is cooled down, then packs.
The preparation technology of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust the most according to claim 2, it is characterised in that: flavouring agent includes salt, pig
Oil, Fructus Capsici sauce.
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CN201610822597.7A CN106261767A (en) | 2016-09-14 | 2016-09-14 | A kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof |
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CN201610822597.7A CN106261767A (en) | 2016-09-14 | 2016-09-14 | A kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof |
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ID=57711331
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CN201610822597.7A Withdrawn CN106261767A (en) | 2016-09-14 | 2016-09-14 | A kind of Rhizoma Fagopyri Dibotryis Oryza glutinosa rice crust and preparation technology thereof |
Country Status (1)
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2016
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Application publication date: 20170104 |