CN106418199A - Glutinous rice crusts containing shepherd's purse as well as preparation process of glutinous rice crusts - Google Patents
Glutinous rice crusts containing shepherd's purse as well as preparation process of glutinous rice crusts Download PDFInfo
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- CN106418199A CN106418199A CN201610822611.3A CN201610822611A CN106418199A CN 106418199 A CN106418199 A CN 106418199A CN 201610822611 A CN201610822611 A CN 201610822611A CN 106418199 A CN106418199 A CN 106418199A
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Abstract
The invention relates to a preparation process of glutinous rice crusts containing shepherd's purse. Fresh shepherd's purse is washed clean, drained and blanched, and shepherd's purse paste is prepared in a crushing device for later use; carrots are washed clean, and carrot paste is prepared in the crushing device; 100 parts of glutinous rice by weight are washed clean and mixed with 1-2 parts of diced preserved meat by weight, water is added to a rice cooker for rice cooking, prepared glutinous rice, 2-3 parts of shepherd's purse paste by weight, 0.5-1 parts of carrot paste by weight and seasonings are poured into a stirrer to be evenly stirred, and a mixed material is prepared, after stirring, the mixed material is delivered to forming and baking integrated food production equipment through a material delivery pump for forming and baking treatment, rice crust pieces are prepared, and the prepared rice crust pieces are taken out, cooled and packaged. The technical scheme can be used for producing the rice crusts containing shepherd's purse and glutinous rice, the glutinous rice crusts are quickly formed and baked, the production efficiency of the glutinous rice crusts is improved, and the prepared rice crusts are good in color, fragrance and taste.
Description
Technical field
The present invention relates to food production field is and in particular to a kind of Herba Capsellae Oryza glutinosa rice crust and its preparation technology.
Background technology
Chinese's love eats rice crust, and because native stove fades away, therefore, the rice crust sold in the market is mostly in food factory
Produce.Rice crust on the market is divided into indica rice crust and Oryza glutinosa rice crust according to the difference of raw material, can divide according to shape is different again
For bowl-type rice crust and block rice crust, the form according to constitutive material is divided into rice flour to be burned bar and grain of rice rice crust, according to processing mode
It is divided into rice crust fried in oil and baking rice crust.
Anqing, the Oryza glutinosa rice crust in Yuexi County area, it is bulk, baking-type grain of rice rice crust, its mouthfeel, local flavor pole
Good, deep liked by consumers in general, but mode of its processing at present is predominantly made by hand, working (machining) efficiency low it is difficult to expire
, therefore often the phenomenon of supply shortage on market it is therefore necessary to provide a kind of quick production Oryza glutinosa rice crust in the sufficient market demand
Scheme.
Analyzed by actual production, the production efficiency of impact Oryza glutinosa rice crust is mainly shaping and the baking of rice crust, current city
Technique for solving these problems scheme is also occurred on field, mainly as follows：
Entitled " the spreading out and putting on mechanism of a kind of crispy-rice rice-laying device " (application number：200810154926.0) Chinese patent literature
It is recorded following technical scheme：Including frame, drive mechanism, upper plate, the lower section of upper plate share device equally, to share band below device equally big
The rotating disk of gear, the little gear being engaged with gear wheel by driving mechanisms control, described upper plate has the opening that meal passes through,
Rotating disk and sharing equally has the gap placing pallet of filling a bowl with rice between device.The program is only applicable to produce indica rice crust, after steaming and decocting
Oryza glutinosa viscosity is greatly it is impossible to reliably carry out discharging.And the caking property each other of the rice in pallet in the program is low, baking
Rice crust afterwards is easily broken, and is unfavorable for packaging, transport and stores.Further need exist for manual by pallet taking to another one by one
Toasted in baking box, efficiency is low.
A kind of entitled " integrated full-automatic rice crust production line " (application number：201220072181.5) Chinese patent literary composition
Offer and be recorded following technical scheme：Including being sequentially connected rice stirring device, shaped device, apparatus for baking, chiller and bag
Assembling device；Rice stirring device, including blender, described blender is provided with can be around the agitator of blender main shaft upset；Become
Type device, including automatic moulding machine, described automatic moulding machine is provided with feed hopper, forming conveyer, and this feed hopper is defeated with molding
Send and be provided between band for controlling the idler machining of rice crust molding thickness and the cutting knife controlling rice crust molding length；Baking dress
Put, toast line including subregion, described subregion toasts the smoke exhaust barrel that line is provided with more than a group, is provided with baking defeated in subregion baking line
Send band, described baking conveyer belt is realized running by the drive at its two ends；Chiller, including cooling line, described cooling line
It is provided with cooling conveyor；Packing device, including automatic packaging machine, counts chartered plane and automatic boxing machine automatically.Although program energy
Enough realize the continuous production of rice crust, but itself nor the production for Oryza glutinosa rice crust, because it is conveyed with molding in feed hopper
It is provided between band for controlling the idler machining of rice crust molding thickness and the cutting knife controlling rice crust molding length, and Oryza glutinosa
Viscosity greatly, therefore easily makes idler machining adhered materials so that Oryza glutinosa cannot shape, and the rice crust just having shaped cannot be carried out
Cutting, can make material sticks on forming conveyer, cannot discharging after drying.In addition, do not disclose specific rice crust be as
What shapes, and also cannot be carried out reliably collecting for the rice crust after baking.
Content of the invention
It is an object of the invention to provide a kind of Herba Capsellae Oryza glutinosa rice crust and its preparation technology, it can be used for the life of Oryza glutinosa rice crust
Produce, improve production efficiency.
For achieving the above object, present invention employs technical scheme below：
A kind of Herba Capsellae Oryza glutinosa rice crust, it is made raw material and includes：The Oryza glutinosa of 100 weight portions, the Herba Capsellae mud of 2～3 weight portions, 1
The bacon fourth of～2 weight portions, the mashed carrot of 0.5～1 weight portion.
A kind of preparation technology of Herba Capsellae Oryza glutinosa rice crust it is characterised in that：
Fresh Herba Capsellae is cleaned and drains, make Herba Capsellae mud after blanching in reducing mechanism stand-by；Will Radix Dauci Sativae clean after
Mashed carrot is made in reducing mechanism；The Oryza glutinosa of 100 weight portions is cleaned, by the bacon fourth of Oryza glutinosa and 1～2 weight portion after cleaning
Mixing and water adding is placed in pot for cooking rice and is cooked, by the Herba Capsellae mud of the glutinous rice produced and 2～3 weight portions, 0.5～1 weight portion
Mashed carrot and flavouring agent are poured stirring and evenly mixing in blender into and are made mixed material, and stirring mixing is conveyed by material after terminating
Pump mixed material is delivered in shaping baking integral type food manufacturing apparatus and forms the prepared rice crust block of baking process, will make
The rice crust block obtaining takes out cooling to carry out packing.
Technique scheme can be used for the production of Herba Capsellae Oryza glutinosa rice crust, realizes Oryza glutinosa rice crust rapid shaping and baking, improves
The production efficiency of Oryza glutinosa rice crust, and the rice crust color being obtained is all good.
Brief description
Fig. 1 toasts the structural representation of integral type food manufacturing apparatus for molding；
Fig. 2 is the structural representation of forming unit；
Fig. 3 is the structural representation of elevating mechanism；
Fig. 4 is the structural representation of support bar；
Fig. 5 is the side view of Fig. 4；
Fig. 6 is the structural representation of pallet；
Fig. 7 is the A-A sectional view in Fig. 6；
Fig. 8 is arrangement schematic diagram in pallet for the rice crust block.
Specific embodiment
In order that objects and advantages of the present invention become more apparent, with reference to embodiments the present invention is carried out specifically
Bright.It should be appreciated that following word is only in order to describe one or more specific embodiments of the present invention, not to the present invention
The protection domain of concrete request carries out considered critical.
A kind of preparation technology of Herba Capsellae Oryza glutinosa rice crust, plucks Rhizoma Fagopyri Dibotryiss tender stem, is cleaned and drain the water, and is then pulverizing dress
Rhizoma Fagopyri Dibotryiss puree is made stand-by in putting；Oryza glutinosa is cleaned, after cleaning, Oryza glutinosa adds water to be placed in pot for cooking rice and cooked, by 100 weight
The glutinous rice of part, the Rhizoma Fagopyri Dibotryiss puree of 5～8 weight portions and flavouring agent are poured stirring and evenly mixing in blender into and are made mixed material, stir
Mix and be delivered in shaping baking integral type food manufacturing apparatus by mixed material by material-handling pump after mixing terminates
Shape baking processes and rice crust block is obtained, and the rice crust block being obtained is taken out cooling and carries out packing.
Oryza glutinosa is different from Semen Oryzae, and its stickiness after boiling is greatly it is therefore desirable to consider the shadow that Oryza glutinosa stickiness produces to rice crust
Ring.If Oryza glutinosa is raw material production rice crust, it cannot carry out cutting before rice crust band enters baking oven, can make rice crust during cutting
Bonding so that the rice crust after drying is difficult to depart from it is impossible to carry out reliable discharging from conveyer belt, is toasted on the conveyor belt simultaneously
Rice crust after end is not easy to be cut, and the fragility of rice crust is big, and cutting can make rice crust crush, and yield rate is low.
Therefore, the present invention realizes shaping and the baking of rice crust using technical scheme as shown in Figure 1.A kind of food production sets
Standby (or referred to as molding baking integral type food manufacturing apparatus), specifically refer to the equipment producing for Oryza glutinosa rice crust, including by thing
Material is squeezed into the forming unit of banded rice crust band, and the baking unit that rice crust band is toasted, and toasts unit
Including baking oven, in baking oven, it is provided with the conveyer belt A (part 41 in accompanying drawing 1) of the arrangement that postpones successively, conveyer belt B (part in accompanying drawing 1
42), conveyer belt C (part 43 in accompanying drawing 1), the feed end of conveyer belt A is located at the outside of baking oven, and the delivery end of conveyer belt A is located at
In baking oven, forming unit is arranged on above the feed end of conveyer belt A, sets between the delivery end of conveyer belt A and conveyer belt B feed end
It is equipped with supporting table A (part 471 in accompanying drawing 1), the top of supporting table A is provided with and for rice crust band to be cut into cutting of each rice crust faciola
Sub-agencies, the width of rice crust faciola is less than the width of rice crust band, the length direction of the length direction of segmentation lines A and rice crust band
Consistent, segmentation lines A are the cutting mechanism line of cut that cutting is formed on rice crust band, the delivery end of conveyer belt B and conveyer belt C
Feed end between be provided with supporting table B (part 472 in accompanying drawing 1), the top of supporting table B is provided with and is cut into rice crust faciola
The shut-off mechanism of square rice crust block, the length direction of segmentation lines B is perpendicular with the length direction of rice crust faciola, and segmentation lines B are
The shut-off mechanism line of cut that cutting is formed on rice crust faciola, the outside of conveyer belt C delivery end is provided with unloads to rice crust block
The stock guide 44 carrying, stock guide 44 is obliquely arranged and the height along the conveying direction stock guide 44 of conveyer belt C is gradually lowered,
The corresponding arrangement of the high-end delivery end with conveyer belt C of stock guide 44, is provided with for collecting pot on the downside of the bottom of stock guide 44
The pallet 10 of bar block and the elevating mechanism for supporting and realizing pallet 10 lifting, elevating mechanism is located in baking oven, and baking oven leans on
Aperture A is opened up, conveyer belt A extends in baking oven through aperture A, and baking oven is away from forming unit on the side wall of nearly forming unit side
Aperture B and aperture C is arranged on the side wall of side, aperture B is located at the upside of aperture C, the height of aperture B and stock guide 44 bottom
Highly it is adapted, the outside setting delivery device of aperture B；Delivery device promotes pallet 10 level outside the B of aperture to move to lifting
In mechanism, pallet 10 the rice crust block sliding on stock guide 44 is carried out access (rice crust block 1000 tiltedly stand shape fold against in pallet 10,
As shown in Figure 8)；The side of elevating mechanism is provided with shedding mechanism, and the height of shedding mechanism 65 is matched with the height of aperture C,
Pallet 10 is in two states on elevating mechanism, and one is：The work consistent with the height of aperture B of the height of pallet 10
Position, it two is：Elevating mechanism adjusting tray 10 comes downwards to the height discharging position highly consistent with aperture C of pallet 10；Discharging
The pallet 10 that mechanism's push is in discharging position removes baking oven at the C of aperture.
By setting cutting mechanism and shut-off mechanism in baking oven, such Oryza glutinosa band first carries out preliminary baking in baking oven
Bake so that the moisture content of rice crust band reduces, viscosity also weakens；Dry to being cut after half-dried in rice crust, after so cutting
Rice crust will not bond cutting knife, blade and conveyer belt, realize the reliable cutting to rice crust.Meanwhile, the rice crust block after cutting is received
Collect to pallet 10, baking when carrying out long in baking box, rice crust block is made in baking oven by the elevating mechanism of setting, pallet 10
Delay when interior long toasted so that the length of baking oven can arrange less, reduce place take up room, the length of production line
Manufacturing cost with baking oven.The Oryza glutinosa rice crust block of also not drying completely is being not easy to crush when stock guide 44 glides simultaneously, carries
The integrity of high finished product rice crust.It is additionally provided with heating source and temperature sensor, baking oven top arranges upper homogenizing plate and goes out in baking oven
Airduct mouth, the lower homogenizing plate of bottom setting of baking oven and air intake pipe orifice, air outlet tube mouth is connected by wind recycle unit with air intake pipe orifice
Connect, wind recycle unit realizes hot air circulation and dehumidifying.In addition in supporting table A, pressure roller also can be set, pressure roller rotates and is fixed on baking oven
On, drive mechanism H is ordered about pressure roller rotation and rice crust band is compressed, and pressure roller is located at the front side of cutting mechanism.Baking oven is fixed on
In frame 80.
Because the viscosity of Oryza glutinosa raw material is big, therefore traditional shaping mechanism be not suitable for, and the present invention adopts as shown in Figure 2
Technical scheme is implemented, and forming unit includes above conveyer belt A feed end the housing 20 of setting, housing 20 is provided with for
Accommodate the material cylinder (part 21a in Fig. 2) of molding materials to be extruded, the cylinder bottom of material cylinder arranges the discharging opening of strip, the bottom of material cylinder
Portion is additionally provided with extruder head 22, extruder head 22 arrangement corresponding with discharging opening, and extruder head 22 is provided with (section is) strip
Extrusion, the width of extrusion is consistent with the bandwidth direction of conveyer belt A, is provided with the piston of pressing materials in material cylinder
23, piston head 23 is connected with drive mechanism Z, and drive mechanism Z is ordered about piston head 23 and moved up and down, and the side wall of material cylinder is arranged
There is charging aperture 21b.So by the extruding of piston head 23 so that Oryza glutinosa is quick forms more close banded Abelia Chinensis R. Br.
Band, realizes the rapid shaping of raw material.
It is therefore desirable to supplement raw material into cylinder body, need when single cylinder body produces to shut down and supplement due to using extrusion molding
Raw material, the low production efficiency of such rice crust.Therefore, in the present invention, housing 20 is provided with two material cylinders, two material cylinders are designated as respectively
Material cylinder A and material cylinder B, two material cylinders are that housing 20 inner chamber is separated by the dividing plate of vertical shape arrangement, constitute housing 20 side of two material cylinders
Charging aperture 21b is respectively provided with wall, housing 20 is provided with slide block A (part 29 in Fig. 1), slide block A and housing 20 lateral wall
Constitute slide-and-guide in the horizontal direction to be connected, slide block A is connected with drive mechanism Y, and slide block A is provided with joint of conveying material pipe
(part 28 in Fig. 1), joint of conveying material pipe is connected with the discharging mouth of pipe of material-handling pump, and drive mechanism Y adjusts feed pipe and connects
Head and the connected state of enterprising material mouth 21b of two material cylinders；Two extrusions are provided with extruder head 22, two extrusions respectively with two material
The corresponding arrangement of discharging opening of cylinder bottom portion setting, the bottom of housing 20 is provided with horizontally disposed flashboard 21c, the shape of discharging opening
Consistent with the cross sectional shape of extrusion, flashboard 21c and housing 20 constitute slide-and-guide in the horizontal direction and are connected, flashboard
21c is connected with drive mechanism X, and drive mechanism X adjusts flashboard 21c and moves horizontally the discharging opening opening or closing two material cylinders.
When carrying out material extrusion molding, another cylinder body then supplements material by material-handling pump to such a cylinder body, by flashboard 21c
The conversion of two cylinder body working conditions is realized in movement with slide block A, thus realizing the continuous production of Oryza glutinosa rice crust, improving rice crust and producing
Efficiency.
Further scheme is, as shown in figure 3, elevating mechanism is made up of each elevator sub unit, each elevator sub unit along
The conveying direction interval setting of conveyer belt C, elevator sub unit is made up of conveying chain group A positioned opposite and conveying chain group B, conveying
Chain group A includes the active that the carrier chain A (Fig. 1, the part 51a in 3) of vertical shape arrangement and carrier chain A upper and lower end are respectively provided with
Sprocket wheel A (the part 51b in Fig. 3), driven sprocket A (the part 51c in Fig. 3)；Conveying chain group B includes the carrier chain of vertical shape arrangement
Drive sprocket B (the part 52b in Fig. 3) that B (the part 52a in Fig. 3) and carrier chain B upper and lower end are respectively provided with, driven
Sprocket wheel B (the part 52c in Fig. 3), the chain link of composition carrier chain A and carrier chain B is provided with horizontally disposed support bar 53, support
Two edge of disk 10 are supported by support bar 53, and the length direction of support bar 53 is consistent with the bandwidth direction of conveyer belt C, support bar
53 uniform intervals settings on carrier chain A, support bar 53 uniform intervals setting on carrier chain B, on carrier chain A and carrier chain B
The corresponding arrangement of support bar 53, stock guide 44 be located at conveying chain group A and conveying chain group B between.Drive sprocket A and drive sprocket
B is connected with motor by Synchronous Transmission assembly.Synchronous Transmission assembly can be implemented using following scheme, Synchronous Transmission assembly
Including drive link A (part 59 in Fig. 1), drive link B, the length direction of drive link A, B is equal with the conveying direction of conveyer belt C
OK, each drive sprocket A is arranged on drive link A, and each drive sprocket B is arranged on drive link B, and drive link A is additionally provided with biography
Movable sprocket A1, setting drive sprocket A2 and gear B 2 on the output shaft of motor, drive sprocket A1 and drive sprocket A2 passes through
Driving-chain A is connected, and gear B 2 and gear B 1 are meshed connection, and gear B 1 and drive sprocket B2 are coaxially connected by intermediate propeller shaft
Connect, drive sprocket A2 is identical with the linear velocity of drive sprocket B2, drive link B is additionally provided with drive sprocket B1, drive sprocket B1
It is connected by driving-chain B with drive sprocket B2.Certainly other synchronous drive mechanisms may also be employed implemented, it is a kind of
Conventional selection.So, when promoting pallet 10 to enter on elevating mechanism, row's rice crust to landing on stock guide 44 for the pallet 10
Carry out access.Push mechanism urges pallet 10 after rice crust falls into pallet 10 every time and move forward apart from d, apart from the thickness of d and rice crust
Degree is consistent, and during pallet 10 built-in panful bar, pallet 10 then just drops down onto on elevating mechanism completely, and then elevating mechanism adjusts dress
The descending baking carrying out dehydration completely of pallet 10 of panful bar.Push new pallet 10 by delivery device rice crust block is entered simultaneously
Row access.After rice crust in bottommost pallet 10 on elevating mechanism is completely dried, it is pushed out by shedding mechanism 65,
Then outside baking oven, it is cooled down, after cooling, rice crust block is taken out in pallet 10 and packed, take out the support of rice crust block
Disk 10 carries out reuse, thus realize the quick collection of rice crust block and follow-up long when be detained and dry.
Further scheme is that as shown in Figure 4,5, the suspension end of support bar 53 is provided with roller 532, in roller 532
Heart line is paralleled with the centrage of support bar 53, and roller 532 is supported to trying to get to the heart of a matter of pallet 10.So pallet 10 translation when with
The friction of support bar 53 is little, and pallet 10 is easier to accurately dropping place on elevating mechanism.Mounting blocks 531, peace are arranged on chain link 500
The mounting groove of U flute profile is offered on dress block 531, one end of support bar 53 is arranged in mounting groove by jointed shaft, support bar 53
Extend to the suspension end setting roller 532 outside mounting groove, chain link is additionally provided with wedge 534, wedge 534 is located to be installed
The outside of groove, the height of wedge 534 is gradually reduced along direction A, and direction A is the direction that wedge 534 points to mounting blocks 531.
The setting of this structure so that the width (pallet 10 is along the size of conveyer belt C width) of pallet 10 arrange less, keep away
Exempt to need to require larger (more than the width of stock guide 44) of the width setting of pallet 10 to meet the support of support bar 53, lead to
Cross the enforcement of such scheme, so that support bar 53 extends to the inner side of stock guide 44 and eliminates stock guide 44 to support bar
53 descending stops.The whole width size of baking oven requires also to reduce simultaneously, reduces device fabrication cost.The setting of wedge 534
Put and be to ensure that support bar 53 after running to stock guide 44 downside, support bar 53 can voluntarily recover to horizontally disposed shape
State is it is ensured that secure support to pallet 10.
Further, as shown in Fig. 6,7,8, pallet 10 is the pallet 10 of square groove shape, the internal face of the side wall A on pallet 10
11a is arranged to consistent with stock guide 44 incline direction skewed, and side wall A is the side on pallet 10 near forming unit side
Wall, the bottom land inner surface 12a of pallet 10 be arranged to the height of skewed and bottom land inner surface along conveyer belt C conveying direction gradually
Increase, the bottom land of pallet 10 is constituted for mesh plate.The rice crust falling so from stock guide 44 can rely on the inwall of side wall A
Ramp-like on face fold against, bottom land inner surface setting become skewed can prevent under rice crust block fall behind slump cannot ramp-like fold against it is ensured that
Rice crust block reliably gathers materials.The angle of inclination of the 12a of bottom land inner surface is provided with indentation on being 1～2 ° and inner surface 12a.
Further scheme is that cutting mechanism includes cutter shaft 451, and cutter shaft 451 is rotatably installed in baking oven, cutter shaft 451
Length direction is consistent with the bandwidth direction of conveyer belt B, and what on cutter shaft 451, interval setting was circular carries out cutting to rice crust band
Segmentation knife 452, cutter shaft 451 is connected with drive mechanism W.The knife rest that shut-off mechanism includes cutting knife 46 and installs cutting knife 46, cutting knife
46 length direction is consistent with the width of conveyer belt B, and knife rest constitutes slide-and-guide cooperation even along vertical and baking oven
Connect, knife rest is connected with drive mechanism V, drive mechanism V is ordered about cutting knife 46 and moved up and down.Thus realizing the reliable cutting to rice crust
And cut-out.
Detailed scheme is：Direction extruded by material at extrusion is the side pointing to baking oven obliquely；So after molding
Oryza glutinosa band can reliably be conveyed by conveyer belt A.The outside of elevating mechanism is provided with the lever 93 of vertical shape arrangement, stock guide
44 bottom is provided with the first photoelectric sensor 91 for detecting pallet 10 position, and lever 93 is provided with for detecting pallet
Second photoelectric sensor 92 of 10 positions, the height of first and second photoelectric sensor is consistent；In addition one can be arranged in frame
Control unit, control unit regulates and controls the running status of each drive mechanism according to the result of first and second photoelectric sensor detection.Lever
93 is to prevent pallet 10 from slipping from elevating mechanism, and control unit can be that the single-chip microcomputer of coding is constituted.Delivery device includes
Feed screw nut assembly and push rod A (part 64 in Fig. 1), the two ends of the screw mandrel of composition feed screw nut assembly rotate and are fixed on frame 80
On, screw mandrel 63 is connected with motor 61, and the traveling nut 62 of composition feed screw nut assembly is connected with push rod A, push rod A length
Degree direction is consistent with the conveying direction of conveyer belt C, and push rod promotes pallet 10 to be translated.Pallet 10 so can be pushed carry out
Accurately move the reliable splicing it is ensured that to rice crust block.It is provided with pallet charging pipeline 71 between aperture B and delivery device,
The conveying direction that pallet feeds pipeline 71 is perpendicular with the conveying direction of conveyer belt C；Realize without interruption to pallet 10.Hole
The outside of mouth C is provided with pallet discharging pipeline 72, the conveying direction of pallet discharging pipeline 72 and the conveying direction of conveyer belt C
Perpendicular.Rice crust block after so drying and pallet 10 are cooled down on pallet discharging pipeline 72, are delivered to next simultaneously
Operation is packed.First photoelectric sensor 91 detects after pallet 10 moves into place, the rice crust BOB(beginning of block) on stock guide 44 to
Move in pallet 10, the second photoelectric sensor 92 detects after pallet 10 puts in place, and delivery device stops promoting pallet 10 mobile, support
The built-in panful bar block of disk 10, the pallet 10 that rice crust is filled in elevating mechanism regulation moves down.
It is respectively provided with the soft curtain that keeps out the wind at aperture A, B, C.Each drive mechanism can refer to following scheme and implemented, drive mechanism
Z is air cylinder driven mechanism.Drive mechanism Y is air cylinder driven mechanism.Drive mechanism X is air cylinder driven mechanism.Drive mechanism W is electricity
Machine drive mechanism.Drive mechanism V is air cylinder driven mechanism.Shedding mechanism is constituted for cylinder.Carrying out for adjusting part here
The drive mechanism of linear motion may also be employed screw-nut body and implemented.
The method using the said equipment, raw material being formed and being dried includes following operating procedure：
The raw material cooking is stirred in blender mixing, adjust flashboard 21c and make the discharge outlet expecting cylinder A bottom in pass
Closed state, then passes through material-handling pump by feedstock transportation to expecting in cylinder A, full of after raw material in material cylinder A, starts and shape baking one
Body formula food manufacturing apparatus；
Adjust flashboard 21c make expect cylinder A bottom discharge outlet in opening, material cylinder B bottom discharge outlet in pass
Closed state, mobile slide block A make the charging aperture 21b feeding pipe joint with expecting on cylinder B be connected be connected so that material-handling pump to
Feed in material cylinder B, the material in startup drive mechanism Z pressing material cylinder A extrusion molding, rice crust of extrusion molding from extruder head 22
Band is delivered in baking oven by the conveyer belt A of lower section and carries out primary baking, and the rice crust band after primary baking is transported to support
Mechanism is split on platform A and is cut into rice crust faciola, the rice crust faciola after cutting is conveyed by conveyer belt B, rice crust band is delivered to and props up
On support platform B, cut-off mechanism is cut into rice crust block, and the rice crust block after cut-out is carried out middle rank baking by conveyer belt C conveying, and middle rank dries
Rice crust after roasting from stock guide 44 landing to pallet 10, delivery device pushes pallet 10 and puts down near the side of forming unit
Move on elevating mechanism, after each piece of rice crust block drops down onto in pallet 10, delivery device pushes pallet 10 and moves forward apart from d, away from
Consistent with the thickness of rice crust block from d, after stacking panful bar block in pallet 10, elevating mechanism orders about the pallet 10 piling with rice crust block
Descending carry out rear class baking, then from aperture B insertion new empty pallet 10, access is carried out to the rice crust block of landing stock guide 44；
Pile with the pallet 10 of rice crust block when dropping to highly consistent with aperture C, shedding mechanism pushes this pallet 10 and removes at the C of aperture
Baking oven；
If after material is extruded completely in cylinder body A, adjust flashboard 21c and translated so that being expected the discharge outlet of cylinder A bottom
In closed mode, expect the discharge outlet of cylinder B bottom in opening, mobile slide block A makes to feed entering on pipe joint and material cylinder A
Material mouth 21b is connected connection so that material-handling pump, to feed in material cylinder A, starts the material in drive mechanism Z pressing material cylinder B
Extrusion molding from extruder head 22, so exchanges the working condition of material cylinder A and material cylinder B, repeatedly to realize the continuous extrusion of material
Shape；
Rice crust block in pallet 10 after removal baking oven is carried out cooling down and then packing.
The baking temperature setting of the length of conveyer belt A, B, C and baking oven should be defined by realizing following purposes, rice crust bar
Moisture content with rice crust band when reaching in supporting table A is down to 8～12% about, and now rice crust is softer, due to most of moisture content
It is removed, therefore viscosity substantially reduces, therefore can carry out reliable cutting；The length of conveyer belt B is less, plays middle transition
The effect of conveying, when rice crust block reaches material guiding parts, the moisture content of rice crust block is down to 6～9% about, and now rice crust is dehydrated further,
But also not completely dry, there is certain intensity can tilt vertical shape and fold against, should not crush when falling simultaneously；Rice crust block drops down onto support
It is baked to dry after in disk 10 completely, the moisture content of rice crust block is down to less than 4%.Those of ordinary skill in the art are being carried out specifically
During operation, can accordingly be adjusted according to corresponding general knowledge and conventional meanses after understanding this programme, be selected appropriate length
Conveyer belt A, B, C and the suitable baking temperature of setting, thus realize the rapid shaping baking of rice crust, the yield rate of rice crust simultaneously
High.The width of prepared rice crust block is 13～15cm, and length is 16～20cm.
Baking temperature in general baking oven is arranged between 120～280 DEG C.
Before cutting, roll-in is carried out to rice crust band using pressure roller.
The present invention fails equipment, mechanism, assembly and the operational approach of detailed description, and those of ordinary skill in the art are all optional
Used with equipment, mechanism, assembly and the operational approach with identical function commonly used in the art and implemented.Or according to raw
Identical device, mechanism, assembly and operational approach that general knowledge of living is selected are used and are implemented.
Embodiment 1：Original flavor Herba Capsellae Oryza glutinosa rice crust
Fresh Herba Capsellae is cleaned and drains, make Herba Capsellae mud after blanching in puree machine stand-by；In fruit after Radix Dauci Sativae is cleaned
Mashed carrot is made in mud machine；The Oryza glutinosa of 100 weight portions is cleaned, by the bacon fourth mixing and water adding of Oryza glutinosa and 2 weight portions after cleaning
It is placed in pot for cooking rice and is cooked, by the Herba Capsellae mud of the glutinous rice produced and 2 weight portions, the mashed carrot of 1 weight portion and salt, pig
Oil is poured stirring and evenly mixing in blender into and is made mixed material, heats while stirring, and stirring mixing passes through material-handling pump after terminating
Mixed material is delivered in shaping baking integral type food manufacturing apparatus and forms the prepared rice crust block of baking process, will be obtained
Rice crust block take out cooling carry out packing.
Embodiment 2：Fragrant spicy Herba Capsellae Oryza glutinosa rice crust
A kind of preparation technology of Herba Capsellae Oryza glutinosa rice crust it is characterised in that：
Fresh Herba Capsellae is cleaned and drains, make Herba Capsellae mud after blanching in puree machine stand-by；In fruit after Radix Dauci Sativae is cleaned
Mashed carrot is made in mud machine；The Oryza glutinosa of 100 weight portions is cleaned, by the bacon fourth mixing and water adding of Oryza glutinosa and 1 weight portion after cleaning
Be placed in pot for cooking rice and cooked, by the Herba Capsellae mud of the glutinous rice produced and 3 weight portions, the mashed carrot of 0.5 weight portion and salt,
Adeps Sus domestica, Fructus Capsici sauce are poured stirring and evenly mixing in blender into and are made mixed material, heat while stirring, and stirring mixing passes through thing after terminating
Material conveying pump mixed material is delivered in shaping baking integral type food manufacturing apparatus and forms the prepared rice crust of baking process
Block, the rice crust block being obtained is taken out cooling and carries out packing.
The above is only the preferred embodiment of the present invention it is noted that ordinary skill people for the art
For member, after knowing content described in the present invention, under the premise without departing from the principles of the invention, it can also be made some
Equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (4)
1. a kind of Herba Capsellae Oryza glutinosa rice crust, it is made raw material and includes：The Oryza glutinosa of 100 weight portions, the Herba Capsellae mud of 2～3 weight portions, 1～2
The bacon fourth of weight portion, the mashed carrot of 0.5～1 weight portion.
2. a kind of preparation technology of Herba Capsellae Oryza glutinosa rice crust it is characterised in that：
Fresh Herba Capsellae is cleaned and drains, make Herba Capsellae mud after blanching in reducing mechanism stand-by；Pulverizing after Radix Dauci Sativae is cleaned
Mashed carrot is made in device；The Oryza glutinosa of 100 weight portions is cleaned, after cleaning, the bacon fourth of Oryza glutinosa and 1～2 weight portion is mixed
Add water to be placed in pot for cooking rice and cooked, by the Radix Dauci Sativae of the Herba Capsellae mud of the glutinous rice produced and 2～3 weight portions, 0.5～1 weight portion
Mud and flavouring agent are poured stirring and evenly mixing in blender into and are made mixed material, and stirring mixing will be mixed by material-handling pump after terminating
Compound material is delivered in shaping baking integral type food manufacturing apparatus and forms the prepared rice crust block of baking process, the pot that will be obtained
Bar block takes out and cools down into carrying out packing.
3. the preparation technology of Herba Capsellae Oryza glutinosa rice crust according to claim 2 is it is characterised in that shape baking integral type food
Production equipment is adopted and with the following method mixed material is made rice crust block,
S1：Adjusting flashboard makes the discharging opening expecting cylinder A bottom be closed, and is conveyed mixed material by material-handling pump
To material cylinder A, in material cylinder A, shape baking integral type food manufacturing apparatus full of, after mixed material, starting；
S2：Adjust flashboard make expect cylinder A bottom discharge outlet in opening, material cylinder B bottom discharge outlet in close shape
State, mobile slide block A is made to feed pipe joint and is connected with the charging aperture on material cylinder B and is connected so that material-handling pump is to expecting in cylinder B
Feed, the mixed material in startup drive mechanism Z pressing material cylinder A extrusion molding, rice crust band of extrusion molding from extruder head
It is delivered in baking oven by the conveyer belt A of lower section and carries out primary baking, the rice crust band after primary baking is transported in supporting table A
It is split mechanism and is cut into rice crust faciola, the rice crust faciola after cutting is conveyed by conveyer belt B, and rice crust band is delivered to supporting table B
Upper cut-off mechanism is cut into rice crust block, and the rice crust block after cut-out is carried out middle rank baking by conveyer belt C conveying, after middle rank baking
Rice crust from stock guide landing to pallet, delivery device pushes pallet and moves to elevating mechanism near the side of forming unit
On, after each piece of rice crust block drops down onto in pallet, delivery device pushes pallet and moves forward apart from d, apart from the thickness of d and rice crust block
Consistent, after stacking panful bar block in pallet, elevating mechanism orders about and piles with the pallet of rice crust block and descending carry out rear class baking, then
From aperture B insertion new empty pallet, access is carried out to the rice crust block of landing stock guide；Pile with rice crust block pallet drop to
When aperture C is highly consistent, shedding mechanism pushes this pallet and removes baking oven at the C of aperture；
If after in cylinder body A, mixed material is extruded completely, adjust flashboard translated so that expected the discharge outlet of cylinder A bottom in
, in opening, mobile slide block A makes the charging feeding pipe joint with expecting on cylinder A for closed mode, the discharge outlet of material cylinder B bottom
Mouth be connected connection so that material-handling pump to material cylinder A in feed, start drive mechanism Z pressing material cylinder B in mixed material from
Extrusion molding on extruder head, so exchanges the working condition of material cylinder A and material cylinder B, repeatedly to realize the continuous extrusion of mixed material
Shape；
S3：Rice crust block in pallet after removal baking oven is carried out cooling down and then packing.
4. Herba Capsellae Oryza glutinosa rice crust according to claim 2 preparation technology it is characterised in that：Flavouring agent include salt, Adeps Sus domestica,
Fructus Capsici sauce.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610822611.3A CN106418199A (en) | 2016-09-14 | 2016-09-14 | Glutinous rice crusts containing shepherd's purse as well as preparation process of glutinous rice crusts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610822611.3A CN106418199A (en) | 2016-09-14 | 2016-09-14 | Glutinous rice crusts containing shepherd's purse as well as preparation process of glutinous rice crusts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106418199A true CN106418199A (en) | 2017-02-22 |
Family
ID=58167844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610822611.3A Withdrawn CN106418199A (en) | 2016-09-14 | 2016-09-14 | Glutinous rice crusts containing shepherd's purse as well as preparation process of glutinous rice crusts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106418199A (en) |
-
2016
- 2016-09-14 CN CN201610822611.3A patent/CN106418199A/en not_active Withdrawn
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Application publication date: 20170222 |