CN106387666A - Food shaping and baking method - Google Patents
Food shaping and baking method Download PDFInfo
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- CN106387666A CN106387666A CN201610822639.7A CN201610822639A CN106387666A CN 106387666 A CN106387666 A CN 106387666A CN 201610822639 A CN201610822639 A CN 201610822639A CN 106387666 A CN106387666 A CN 106387666A
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- 238000007493 shaping process Methods 0.000 title claims abstract description 23
- 235000013305 food Nutrition 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 18
- 241000209094 Oryza Species 0.000 claims abstract description 185
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 185
- 235000009566 rice Nutrition 0.000 claims abstract description 185
- 239000000463 material Substances 0.000 claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 82
- 238000005520 cutting process Methods 0.000 claims description 28
- 230000003028 elevating effect Effects 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 4
- 238000010411 cooking Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 206010039509 Scab Diseases 0.000 abstract 4
- 238000007599 discharging Methods 0.000 description 15
- 230000011218 segmentation Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 240000002582 Oryza sativa Indica Group Species 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 241001050743 Abelia chinensis Species 0.000 description 1
- 102000002067 Protein Subunits Human genes 0.000 description 1
- 108010001267 Protein Subunits Proteins 0.000 description 1
- 241000973497 Siphonognathus argyrophanes Species 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Cereal-Derived Products (AREA)
Abstract
The present invention relates to a food shaping and baking method. The method comprises the following operations: steamed well-done glutinous rice raw materials are stirred and mixed in a stirrer, a flashboard is adjusted to enable a material discharge port at the bottom part of a material cylinder A to be in a closed state, then the glutinous rice raw materials are transferred into the material cylinder A via a material transferring pump, and when the material cylinder A is filled with the raw materials, a shaping and baking integrated food production device is opened to conduct a shaping and baking of rice crust strips. The technical scheme can be used for the production of the glutinous rice crusts, achieves the rapid shaping and baking of the glutinous rice crusts, and improves the production efficiency of the glutinous rice crusts.
Description
Technical field
The present invention relates to food production field is and in particular to a kind of food is molded the method toasted.
Background technology
Chinese's love eats crispy rice, and because native stove fades away, therefore, the crispy rice sold in the market is mostly in food factory
Produce.Crispy rice on the market is divided into indica rice crust and glutinous rice crispy rice according to the difference of raw material, can divide according to shape is different again
For bowl-type crispy rice and block crispy rice, the form according to constitutive material is divided into ground rice to be burned bar and grain of rice crispy rice, according to processing mode
It is divided into rice crust fried in oil and baking crispy rice.
Anqing, the glutinous rice crispy rice in Yuexi County area, it is bulk, baking-type grain of rice crispy rice, its mouthfeel, local flavor pole
Good, deep liked by consumers in general, but mode of its processing at present is predominantly made by hand, working (machining) efficiency low it is difficult to expire
, therefore often the phenomenon of supply shortage on market it is therefore necessary to provide a kind of quick production glutinous rice crispy rice in the sufficient market demand
Scheme.
Analyzed by actual production, the production efficiency of impact glutinous rice crispy rice is mainly shaping and the baking of crispy rice, current city
Technique for solving these problems scheme is also occurred on field, mainly as follows：
Entitled " the spreading out and putting on mechanism of a kind of crispy-rice rice-laying device " (application number：200810154926.0) Chinese patent literature
It is recorded following technical scheme：Including frame, drive mechanism, upper plate, the lower section of upper plate share device equally, to share band below device equally big
The rotating disk of gear, the little gear being engaged with gear wheel by driving mechanisms control, described upper plate has the opening that meal passes through,
Rotating disk and sharing equally has the gap placing pallet of filling a bowl with rice between device.The program is only applicable to produce indica rice crust, after boiling
Glutinous rice viscosity is greatly it is impossible to reliably carry out discharging.And the caking property each other of the rice in pallet in the program is low, baking
Crispy rice afterwards is easily broken, and is unfavorable for packaging, transport and stores.Further need exist for manual by pallet taking to another one by one
Toasted in baking box, efficiency is low.
A kind of entitled " integrated full-automatic crispy rice production line " (application number：201220072181.5) Chinese patent literary composition
Offer and be recorded following technical scheme：Including being sequentially connected rice stirring device, shaped device, apparatus for baking, cooling device and bag
Assembling device；Rice stirring device, including mixer, described mixer is provided with can be around the agitator of mixer main shaft upset；Become
Type device, including automatic moulding machine, described automatic moulding machine is provided with feed hopper, forming conveyer, and this feed hopper is defeated with shaping
Send and be provided between band for controlling the idler machining of crispy rice molding thickness and controlling crispy rice to be molded the cutting knife of length；Baking dress
Put, toast line including subregion, described subregion toasts the smoke exhaust barrel that line is provided with more than a group, is provided with baking defeated in subregion baking line
Send band, described baking conveyer belt is realized running by the drive at its two ends；Cooling device, including cooling line, described cooling line
It is provided with cooling conveyor；Packing device, including automatic packaging machine, counts chartered plane and automatic boxing machine automatically.Although program energy
Enough realize the continuous production of crispy rice, but itself nor the production for glutinous rice crispy rice, because it is in feed hopper and shaping conveying
It is provided between band for controlling the idler machining of crispy rice molding thickness and controlling crispy rice to be molded the cutting knife of length, and glutinous rice
Viscosity greatly, therefore easily makes idler machining adhered materials so that glutinous rice cannot shape, and the crispy rice just having shaped cannot be carried out
Cutting, can make material sticks on forming conveyer, cannot discharging after drying.In addition, do not disclose specific crispy rice be as
What shapes, and also cannot be carried out reliably collecting for the crispy rice after baking.
Content of the invention
It is an object of the invention to provide a kind of method of food shaping baking, it can be used for the production of glutinous rice crispy rice, carries
High efficiency.
For achieving the above object, present invention employs technical scheme below：
A kind of method of food shaping baking, the method specifically referring to the shaping baking of glutinous rice crispy rice, operate including following：
S1：The glutinous rice cooking raw material is stirred in mixer mixing, adjust flashboard and make to expect the discharge outlet of cylinder A bottom
In closed mode, then pass through material-handling pump by glutinous rice feedstock transportation to expecting in cylinder A, full of after raw material in material cylinder A, start into
Shape toasts integral type food manufacturing apparatus；
S2：Adjust flashboard make expect cylinder A bottom discharge outlet in opening, material cylinder B bottom discharge outlet in pass
Closed state, mobile slide block A makes the charging aperture feeding pipe joint with expecting on cylinder B be connected to be connected so that material-handling pump is to material
Feed in cylinder B, the material in startup drive mechanism Z pressing material cylinder A extrusion molding, crispy rice band of extrusion molding from extruder head
It is delivered in baking oven by the conveyer belt A of lower section and carries out primary baking, the crispy rice band after primary baking is transported in supporting table A
It is split mechanism and is cut into crispy rice faciola, the crispy rice faciola after cutting is conveyed by conveyer belt B, and crispy rice band is delivered to supporting table B
Upper cut-off mechanism is cut into crispy rice block, and the crispy rice block after cut-out is carried out middle rank baking by conveyer belt C conveying, after middle rank baking
Crispy rice from stock guide landing to pallet, delivery device pushes pallet and moves to elevating mechanism near the side of forming unit
On, after each piece of crispy rice block drops down onto in pallet, delivery device pushes pallet and moves forward apart from d, apart from the thickness of d and crispy rice block
Consistent, after stacking panful bar block in pallet, elevating mechanism orders about and piles with the pallet of crispy rice block and descending carry out rear class baking, then
From aperture B insertion new empty pallet, access is carried out to the crispy rice block of landing stock guide；Pile with crispy rice block pallet drop to
When aperture C is highly consistent, shedding mechanism pushes this pallet and removes baking oven at the C of aperture；
If after in cylinder body A, material is extruded completely, adjust flashboard translated so that expected the discharge outlet of cylinder A bottom in
, in opening, mobile slide block A makes the charging feeding pipe joint with expecting on cylinder A for closed mode, the discharge outlet of material cylinder B bottom
Mouth is connected connection so that material-handling pump is to feed in material cylinder A, and the material in startup drive mechanism Z pressing material cylinder B is from extrusion
Extrusion molding on head, so exchanges the working condition of material cylinder A and material cylinder B, repeatedly to realize the continuous extrusion molding of material；
S3：Crispy rice block in pallet after removal baking oven is carried out cooling down and then packing.
Technique scheme can be used for the production of glutinous rice crispy rice, realizes glutinous rice crispy rice rapid shaping and baking, improves glutinous rice
The production efficiency of crispy rice.
Brief description
Fig. 1 is the structural representation of shaping baking integral type food manufacturing apparatus；
Fig. 2 is the structural representation of forming unit；
Fig. 3 is the structural representation of elevating mechanism；
Fig. 4 is the structural representation of support bar；
Fig. 5 is the side view of Fig. 4；
Fig. 6 is the structural representation of pallet；
Fig. 7 is the A-A sectional view in Fig. 6；
Fig. 8 is arrangement schematic diagram in pallet for the crispy rice block.
Specific embodiment
In order that objects and advantages of the present invention become more apparent, with reference to embodiments the present invention is carried out specifically
Bright.It should be appreciated that following word is only in order to describe one or more specific embodiments of the present invention, not to the present invention
The protection domain of concrete request carries out considered critical.
Glutinous rice is different from long-grained nonglutinous rice, and its stickiness after boiling is greatly it is therefore desirable to consider the shadow that glutinous rice stickiness produces to crispy rice
Ring.As glutinous rice produces crispy rice for raw material, it cannot carry out cutting before crispy rice band enters baking oven, can make crispy rice during cutting
Bonding so that the crispy rice after drying is difficult to depart from it is impossible to carry out reliable discharging from conveyer belt, is toasted on the conveyor belt simultaneously
Crispy rice after end is not easy to be cut, and the fragility of crispy rice is big, and cutting can make crispy rice crush, and yield rate is low.
Therefore, the present invention realizes shaping and the baking of crispy rice using technical scheme as shown in Figure 1.A kind of food production sets
Standby (or referred to as shaping baking integral type food manufacturing apparatus), specifically refer to the equipment producing for glutinous rice crispy rice, including by thing
Material is squeezed into the forming unit of banded crispy rice band, and the baking unit that crispy rice band is toasted, and toasts unit
Including baking oven, in baking oven, it is provided with the conveyer belt A (part 41 in accompanying drawing 1) of the arrangement that postpones successively, conveyer belt B (part in accompanying drawing 1
42), conveyer belt C (part 43 in accompanying drawing 1), the feed end of conveyer belt A is located at the outside of baking oven, and the delivery end of conveyer belt A is located at
In baking oven, forming unit is arranged on above the feed end of conveyer belt A, sets between the delivery end of conveyer belt A and conveyer belt B feed end
It is equipped with supporting table A (part 471 in accompanying drawing 1), the top of supporting table A is provided with and for crispy rice band to be cut into cutting of each crispy rice faciola
Sub-agencies, the width of crispy rice faciola is less than the width of crispy rice band, the length direction of the length direction of segmentation lines A and crispy rice band
Consistent, segmentation lines A are the cutting mechanism line of cut that cutting is formed on crispy rice band, the delivery end of conveyer belt B and conveyer belt C
Feed end between be provided with supporting table B (part 472 in accompanying drawing 1), the top of supporting table B is provided with and is cut into crispy rice faciola
The shut-off mechanism of square crispy rice block, the length direction of segmentation lines B is perpendicular with the length direction of crispy rice faciola, and segmentation lines B are
The shut-off mechanism line of cut that cutting is formed on crispy rice faciola, the outside of conveyer belt C delivery end is provided with unloads to crispy rice block
The stock guide 44 carrying, stock guide 44 is obliquely arranged and the height along the conveying direction stock guide 44 of conveyer belt C is gradually lowered,
The corresponding arrangement of the high-end delivery end with conveyer belt C of stock guide 44, is provided with for collecting pot on the downside of the bottom of stock guide 44
The pallet 10 of bar block and the elevating mechanism for supporting and realizing pallet 10 lifting, elevating mechanism is located in baking oven, and baking oven leans on
Aperture A is opened up, conveyer belt A extends in baking oven through aperture A, and baking oven is away from forming unit on the side wall of nearly forming unit side
Aperture B and aperture C is arranged on the side wall of side, aperture B is located at the upside of aperture C, the height of aperture B and stock guide 44 bottom
Highly it is adapted, the outside setting delivery device of aperture B；Delivery device promotes pallet 10 level outside the B of aperture to move to lifting
In mechanism, pallet 10 the crispy rice block sliding on stock guide 44 is carried out access (crispy rice block 1000 tiltedly stand shape fold against in pallet 10,
As shown in Figure 8)；The side of elevating mechanism is provided with shedding mechanism, and the height of shedding mechanism 65 is matched with the height of aperture C,
Pallet 10 is in two states on elevating mechanism, and one is：The work consistent with the height of aperture B of the height of pallet 10
Position, it two is：Elevating mechanism adjusting tray 10 comes downwards to the height discharging position highly consistent with aperture C of pallet 10；Discharging
The pallet 10 that mechanism's push is in discharging position removes baking oven at the C of aperture.
By setting cutting mechanism and shut-off mechanism in baking oven, such glutinous rice band first carries out preliminary baking in baking oven
Bake so that the moisture content of crispy rice band reduces, viscosity also weakens；Dry to being cut after half-dried in crispy rice, after so cutting
Crispy rice will not bond cutting knife, blade and conveyer belt, realize the reliable cutting to crispy rice.Meanwhile, the crispy rice block after cutting is received
Collect to pallet 10, baking when carrying out long in baking box, crispy rice block is made in baking oven by the elevating mechanism of setting, pallet 10
Delay when interior long toasted so that the length of baking oven can arrange less, reduce place take up room, the length of production line
Manufacturing cost with baking oven.The glutinous rice crispy rice block of also not drying completely is being not easy to crush when stock guide 44 glides simultaneously, carries
The integrality of high finished product crispy rice.It is additionally provided with heating source and temperature sensor, baking oven top arranges upper homogenizing plate and goes out in baking oven
Airduct mouth, the lower homogenizing plate of bottom setting of baking oven and air intake pipe orifice, air outlet tube mouth is connected by wind recycle unit with air intake pipe orifice
Connect, wind circulation is started to write and realized hot air circulation and dehumidifying.In addition in supporting table A, pressure roller also can be set, pressure roller rotates and is fixed on baking oven
On, drive mechanism H is ordered about pressure roller rotation and crispy rice band is compressed, and pressure roller is located at the front side of cutting mechanism.Baking oven is fixed on
In frame 80.
Because the viscosity of glutinous rice raw material is big, therefore traditional shaping mechanism be not suitable for, and the present invention adopts as shown in Figure 2
Technical scheme is implemented, and forming unit includes above conveyer belt A feed end the housing 20 of setting, housing 20 is provided with for
Accommodate the material cylinder (part 21a in Fig. 2) of molding materials to be extruded, the cylinder bottom of material cylinder arranges the discharging opening of strip, the bottom of material cylinder
Portion is additionally provided with extruder head 22, extruder head 22 arrangement corresponding with discharging opening, and extruder head 22 is provided with (section is) strip
Extrusion, the width of extrusion is consistent with the bandwidth direction of conveyer belt A, is provided with the piston of pressing materials in material cylinder
23, piston head 23 is connected with drive mechanism Z, and drive mechanism Z is ordered about piston head 23 and moved up and down, and the side wall of material cylinder is arranged
There is charging aperture 21b.So by the extruding of piston head 23 so that glutinous rice is quick forms more close banded Chinese Abelia
Band, realizes the rapid shaping of raw material.
It is therefore desirable to supplement raw material into cylinder body, need when single cylinder body produces to shut down and supplement due to using extrusion molding
Raw material, the low production efficiency of such crispy rice.Therefore, in the present invention, housing 20 is provided with two material cylinders, two material cylinders are designated as respectively
Material cylinder A and material cylinder B, two material cylinders are that housing 20 inner chamber is separated by the dividing plate of vertical shape arrangement, constitute housing 20 side of two material cylinders
Charging aperture 21b is respectively provided with wall, housing 20 is provided with slide block A (part 29 in Fig. 1), slide block A and housing 20 lateral wall
Constitute slide-and-guide in the horizontal direction to be connected, slide block A is connected with drive mechanism Y, and slide block A is provided with joint of conveying material pipe
(part 28 in Fig. 1), joint of conveying material pipe is connected with the discharging mouth of pipe of material-handling pump, and drive mechanism Y adjusts feed pipe and connects
Head and the connected state of enterprising material mouth 21b of two material cylinders；Two extrusions are provided with extruder head 22, two extrusions respectively with two material
The corresponding arrangement of discharging opening of cylinder bottom portion setting, the bottom of housing 20 is provided with horizontally disposed flashboard 21c, the shape of discharging opening
Consistent with the cross sectional shape of extrusion, flashboard 21c and housing 20 constitute slide-and-guide in the horizontal direction and are connected, flashboard
21c is connected with drive mechanism X, and drive mechanism X adjusts flashboard 21c and moves horizontally the discharging opening opening or closing two material cylinders.
When carrying out material extrusion molding, another cylinder body then supplements material by material-handling pump to such a cylinder body, by flashboard 21c
The conversion of two cylinder body working conditions is realized in movement with slide block A, thus realizing the continuous production of glutinous rice crispy rice, improving crispy rice and producing
Efficiency.
Further scheme is, as shown in figure 3, elevating mechanism is made up of each elevator sub unit, each elevator sub unit along
The conveying direction interval setting of conveyer belt C, elevator sub unit is made up of conveying chain group A positioned opposite and conveying chain group B, conveying
Chain group A includes the active that the carrier chain A (Fig. 1, the part 51a in 3) of vertical shape arrangement and carrier chain A upper and lower end are respectively provided with
Sprocket wheel A (the part 51b in Fig. 3), driven sprocket A (the part 51c in Fig. 3)；Conveying chain group B includes the carrier chain of vertical shape arrangement
Drive sprocket B (the part 52b in Fig. 3) that B (the part 52a in Fig. 3) and carrier chain B upper and lower end are respectively provided with, driven
Sprocket wheel B (the part 52c in Fig. 3), the chain link of composition carrier chain A and carrier chain B is provided with horizontally disposed support bar 53, support
Two edge of disk 10 are supported by support bar 53, and the length direction of support bar 53 is consistent with the bandwidth direction of conveyer belt C, support bar
53 uniform intervals settings on carrier chain A, support bar 53 uniform intervals setting on carrier chain B, on carrier chain A and carrier chain B
The corresponding arrangement of support bar 53, stock guide 44 be located at conveying chain group A and conveying chain group B between.Drive sprocket A and drive sprocket
B is connected with motor by Synchronous Transmission assembly.Synchronous Transmission assembly can be implemented using following scheme, Synchronous Transmission assembly
Including drive link A (part 59 in Fig. 1), drive link B, the length direction of drive link A, B is equal with the conveying direction of conveyer belt C
OK, each drive sprocket A is arranged on drive link A, and each drive sprocket B is arranged on drive link B, and drive link A is additionally provided with biography
Movable sprocket A1, setting drive sprocket A2 and gear B 2 on the output shaft of motor, drive sprocket A1 and drive sprocket A2 passes through
Driving-chain A is connected, and gear B 2 and gear B 1 are meshed connection, and gear B 1 and drive sprocket B2 are coaxially connected by intermediate propeller shaft
Connect, drive sprocket A2 is identical with the linear velocity of drive sprocket B2, drive link B is additionally provided with drive sprocket B1, drive sprocket B1
It is connected by driving-chain B with drive sprocket B2.Certainly other synchronous drive mechanisms may also be employed implemented, it is a kind of
Conventional selection.So, when promoting pallet 10 to enter on elevating mechanism, row's crispy rice to landing on stock guide 44 for the pallet 10
Carry out access.Push mechanism urges pallet 10 after crispy rice falls into pallet 10 every time and move forward apart from d, apart from the thickness of d and crispy rice
Degree is consistent, and during pallet 10 built-in panful bar, pallet 10 then just drops down onto on elevating mechanism completely, and then elevating mechanism adjusts dress
The descending baking carrying out dehydration completely of pallet 10 of panful bar.Push new pallet 10 by delivery device crispy rice block is entered simultaneously
Row access.After crispy rice in bottommost pallet 10 on elevating mechanism is completely dried, it is pushed out by shedding mechanism 65,
Then outside baking oven, it is cooled down, after cooling, crispy rice block is taken out in pallet 10 and packed, take out the support of crispy rice block
Disk 10 carries out reuse, thus realize the quick collection of crispy rice block and follow-up long when be detained and dry.
Further scheme is that as shown in Figure 4,5, the suspension end of support bar 53 is provided with roller 532, in roller 532
Heart line is paralleled with the center line of support bar 53, and roller 532 is supported to trying to get to the heart of a matter of pallet 10.So pallet 10 translation when with
The friction of support bar 53 is little, and pallet 10 is easier to accurately dropping place on elevating mechanism.Mounting blocks 531, peace are arranged on chain link 500
The mounting groove of U flute profile is offered on dress block 531, one end of support bar 53 is arranged in mounting groove by jointed shaft, support bar 53
Extend to the suspension end setting roller 532 outside mounting groove, chain link is additionally provided with wedge 534, wedge 534 is located to be installed
The outside of groove, the height of wedge 534 is gradually reduced along direction A, and direction A is the direction that wedge 534 points to mounting blocks 531.
The setting of this structure so that the width (pallet 10 is along the size of conveyer belt C width) of pallet 10 arrange less, keep away
Exempt to need to require larger (more than the width of stock guide 44) of the width setting of pallet 10 to meet the support of support bar 53, lead to
Cross the enforcement of such scheme, so that support bar 53 extends to the inner side of stock guide 44 and eliminates stock guide 44 to support bar
53 descending stops.The whole width size of baking oven requires also to reduce simultaneously, reduces device fabrication cost.The setting of wedge 534
Put and be to ensure that support bar 53 after running to stock guide 44 downside, support bar 53 can voluntarily recover to horizontally disposed shape
State is it is ensured that secure support to pallet 10.
Further, as shown in Fig. 6,7,8, pallet 10 is the pallet 10 of square groove shape, the internal face of the side wall A on pallet 10
11a is arranged to consistent with stock guide 44 incline direction skewed, and side wall A is the side on pallet 10 near forming unit side
Wall, the bottom land inner surface 12a of pallet 10 be arranged to the height of skewed and bottom land inner surface along conveyer belt C conveying direction gradually
Increase, the bottom land of pallet 10 is constituted for mesh plate.The crispy rice falling so from stock guide 44 can rely on the inwall of side wall A
Ramp-like on face fold against, bottom land inner surface setting become skewed can prevent under crispy rice block fall behind slump cannot ramp-like fold against it is ensured that
Crispy rice block reliably gathers materials.The angle of inclination of the 12a of bottom land inner surface is provided with indentation on being 1～2 ° and inner surface 12a.
Further scheme is that cutting mechanism includes cutter shaft 451, and cutter shaft 451 is rotatably installed in baking oven, cutter shaft 451
Length direction is consistent with the bandwidth direction of conveyer belt B, and what on cutter shaft 451, interval setting was circular carries out cutting to crispy rice band
Segmentation knife 452, cutter shaft 451 is connected with drive mechanism W.The knife rest that shut-off mechanism includes cutting knife 46 and installs cutting knife 46, cutting knife
46 length direction is consistent with the width of conveyer belt B, and knife rest constitutes slide-and-guide cooperation even along vertical and baking oven
Connect, knife rest is connected with drive mechanism V, drive mechanism V is ordered about cutting knife 46 and moved up and down.Thus realizing the reliable cutting to crispy rice
And cut-out.
Detailed scheme is：Direction extruded by material at extrusion is the side pointing to baking oven obliquely；After being so molded
Glutinous rice band can reliably be conveyed by conveyer belt A.The outside of elevating mechanism is provided with the lever 93 of vertical shape arrangement, stock guide
44 bottom is provided with the first photoelectric sensor 91 for detecting pallet 10 position, and lever 93 is provided with for detecting pallet
Second photoelectric sensor 92 of 10 positions, the height of first and second photoelectric sensor is consistent；In addition one can be arranged in frame
Control unit, control unit regulates and controls the running status of each drive mechanism according to the result of first and second photoelectric sensor detection.Lever
93 is to prevent pallet 10 from slipping from elevating mechanism, and control unit can be that the single-chip microcomputer of coding is constituted.Delivery device includes
Feed screw nut assembly and push rod A (part 64 in Fig. 1), the two ends of the screw mandrel of composition feed screw nut assembly rotate and are fixed on frame 80
On, screw mandrel 63 is connected with stepper motor 61, and the traveling nut 62 of composition feed screw nut assembly is connected with push rod A, push rod A length
Degree direction is consistent with the conveying direction of conveyer belt C, and push rod promotes pallet 10 to be translated.Pallet 10 so can be pushed carry out
Accurately move the reliable splicing it is ensured that to crispy rice block.It is provided with pallet charging pipeline 71 between aperture B and delivery device,
The conveying direction that pallet feeds pipeline 71 is perpendicular with the conveying direction of conveyer belt C；Realize without interruption to pallet 10.Hole
The outside of mouth C is provided with pallet discharging pipeline 72, the conveying direction of pallet discharging pipeline 72 and the conveying direction of conveyer belt C
Perpendicular.Crispy rice block after so drying and pallet 10 are cooled down on pallet discharging pipeline 72, are delivered to next simultaneously
Operation is packed.First photoelectric sensor 91 detects after pallet 10 moves into place, the crispy rice BOB(beginning of block) on stock guide 44 to
Move in pallet 10, the second photoelectric sensor 92 detects after pallet 10 puts in place, and delivery device stops promoting pallet 10 mobile, support
The built-in panful bar block of disk 10, the pallet 10 that crispy rice is filled in elevating mechanism regulation moves down.
It is respectively provided with the soft curtain that keeps out the wind at aperture A, B, C.Each drive mechanism can refer to following scheme and implemented, drive mechanism
Z is air cylinder driven mechanism.Drive mechanism Y is air cylinder driven mechanism.Drive mechanism X is air cylinder driven mechanism.Drive mechanism W is electricity
Machine drive mechanism.Drive mechanism V is air cylinder driven mechanism.Shedding mechanism is constituted for cylinder.Carrying out for adjusting part here
The drive mechanism of linear motion may also be employed screw-nut body and implemented.
The method using the said equipment, raw material being formed and being dried includes following operating procedure：
The glutinous rice cooking raw material is stirred in mixer mixing, adjust flashboard 21c and make to expect the discharge outlet of cylinder A bottom
In closed mode, then pass through material-handling pump by glutinous rice feedstock transportation to expecting in cylinder A, full of after raw material in material cylinder A, start into
Shape toasts integral type food manufacturing apparatus；
Adjust flashboard 21c make expect cylinder A bottom discharge outlet in opening, material cylinder B bottom discharge outlet in pass
Closed state, mobile slide block A make the charging aperture 21b feeding pipe joint with expecting on cylinder B be connected be connected so that material-handling pump to
Feed in material cylinder B, the material in startup drive mechanism Z pressing material cylinder A extrusion molding, crispy rice of extrusion molding from extruder head 22
Band is delivered in baking oven by the conveyer belt A of lower section and carries out primary baking, and the crispy rice band after primary baking is transported to support
Mechanism is split on platform A and is cut into crispy rice faciola, the crispy rice faciola after cutting is conveyed by conveyer belt B, crispy rice band is delivered to and props up
On support platform B, cut-off mechanism is cut into crispy rice block, and the crispy rice block after cut-out is carried out middle rank baking by conveyer belt C conveying, and middle rank dries
Crispy rice after roasting from stock guide 44 landing to pallet 10, delivery device pushes pallet 10 and puts down near the side of forming unit
Move on elevating mechanism, after each piece of crispy rice block drops down onto in pallet 10, delivery device pushes pallet 10 and moves forward apart from d, away from
Consistent with the thickness of crispy rice block from d, after stacking panful bar block in pallet 10, elevating mechanism orders about the pallet 10 piling with crispy rice block
Descending carry out rear class baking, then from aperture B insertion new empty pallet 10, access is carried out to the crispy rice block of landing stock guide 44；
Pile with the pallet 10 of crispy rice block when dropping to highly consistent with aperture C, shedding mechanism pushes this pallet 10 and removes at the C of aperture
Baking oven；
If after material is extruded completely in cylinder body A, adjust flashboard 21c and translated so that being expected the discharge outlet of cylinder A bottom
In closed mode, expect the discharge outlet of cylinder B bottom in opening, mobile slide block A makes to feed entering on pipe joint and material cylinder A
Material mouth 21b is connected connection so that material-handling pump, to feed in material cylinder A, starts the material in drive mechanism Z pressing material cylinder B
Extrusion molding from extruder head 22, so exchanges the working condition of material cylinder A and material cylinder B, repeatedly to realize the continuous extrusion of material
Shape；
Crispy rice block in pallet 10 after removal baking oven is carried out cooling down and then packing.
The baking temperature setting of the length of conveyer belt A, B, C and baking oven should be defined by realizing following purposes, crispy rice bar
Moisture content with crispy rice band when reaching in supporting table A is down to 8～12% about, and now crispy rice is softer, due to most of moisture content
It is removed, therefore viscosity substantially reduces, therefore can carry out reliable cutting；The length of conveyer belt B is less, plays middle transition
The effect of conveying, when crispy rice block reaches material guiding parts, the moisture content of crispy rice block is down to 6～9% about, and now crispy rice is dehydrated further,
But also not completely dry, there is certain intensity can tilt vertical shape and fold against, should not crush when falling simultaneously；Crispy rice block drops down onto support
It is baked to dry after in disk 10 completely, the moisture content of crispy rice block is down to less than 4%.Those of ordinary skill in the art are being carried out specifically
During operation, can accordingly be adjusted according to corresponding general knowledge and conventional meanses after understanding this programme, be selected appropriate length
Conveyer belt A, B, C and the suitable baking temperature of setting, thus realize the rapid shaping baking of crispy rice, the yield rate of crispy rice simultaneously
High.The width of prepared crispy rice block is 13～15cm, and length is 16～20cm.
Baking temperature in general baking oven is arranged between 120～280 DEG C.
Before cutting, roll-in is carried out to crispy rice band using pressure roller.
The present invention fails equipment, mechanism, assembly and the method for operating of detailed description, and those of ordinary skill in the art are all optional
Used with equipment, mechanism, assembly and the method for operating with identical function commonly used in the art and implemented.Or according to raw
Identical device, mechanism, assembly and method of operating that general knowledge of living is selected are used and are implemented.
The above is only the preferred embodiment of the present invention it is noted that ordinary skill people for the art
For member, after knowing content described in the present invention, under the premise without departing from the principles of the invention, it can also be made some
Equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (3)
1. a kind of method of food shaping baking, the method specifically referring to the shaping baking of glutinous rice crispy rice, operate including following：
S1：The glutinous rice cooking raw material is stirred in mixer mixing, adjust flashboard and make the discharge outlet expecting cylinder A bottom in pass
Closed state, then passes through material-handling pump by glutinous rice feedstock transportation to expecting in cylinder A, dries full of after raw material, starting to shape in material cylinder A
Roasting integral type food manufacturing apparatus；
S2：Adjust flashboard make expect cylinder A bottom discharge outlet in opening, material cylinder B bottom discharge outlet in close shape
State, mobile slide block A is made to feed pipe joint and is connected with the charging aperture on material cylinder B and is connected so that material-handling pump is to expecting in cylinder B
Feed, starts material in drive mechanism Z pressing material cylinder A extrusion molding from extruder head, the crispy rice band of extrusion molding by under
The conveyer belt A of side is delivered in baking oven and carries out primary baking, and the crispy rice band after primary baking is transported to be cut in supporting table A
Sub-agencies are cut into crispy rice faciola, and the crispy rice faciola after cutting is conveyed by conveyer belt B, and crispy rice band is delivered to quilt in supporting table B
Shut-off mechanism is cut into crispy rice block, and the crispy rice block after cut-out is carried out middle rank baking, the crispy rice after middle rank baking by conveyer belt C conveying
From stock guide, to pallet, delivery device pushes pallet and moves on elevating mechanism to the side near forming unit for landing,
After each piece of crispy rice block drops down onto in pallet, delivery device pushes pallet and moves forward apart from d, apart from the thickness phase of d and crispy rice block
Unanimously, after stacking panful bar block in pallet, elevating mechanism orders about and piles with the pallet of crispy rice block and descending carry out rear class baking, Ran Houcong
The new empty pallet of aperture B insertion carries out access to the crispy rice block of landing on stock guide；Pile with crispy rice block pallet drop to
When aperture C is highly consistent, shedding mechanism pushes this pallet and removes baking oven at the C of aperture；
If after material is extruded completely in cylinder body A, adjust flashboard and translated so that being expected the discharge outlet of cylinder A bottom in closing
, in opening, mobile slide block A makes the charging aperture phase feeding pipe joint with expecting on cylinder A for state, the discharge outlet of material cylinder B bottom
Connection connects so that material-handling pump is to feed in material cylinder A, and the material in startup drive mechanism Z pressing material cylinder B is from extruder head
Extrusion molding, so exchanges the working condition of material cylinder A and material cylinder B, repeatedly to realize the continuous extrusion molding of material；
S3：Crispy rice block in pallet after removal baking oven is carried out cooling down and then packing.
2. food according to claim 1 shaping baking method it is characterised in that：Baking temperature in baking oven is 120
～280 DEG C.
3. food according to claim 1 shaping baking method it is characterised in that：The width of crispy rice block be 13～
15cm, length is 16～20cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610822639.7A CN106387666A (en) | 2016-09-14 | 2016-09-14 | Food shaping and baking method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610822639.7A CN106387666A (en) | 2016-09-14 | 2016-09-14 | Food shaping and baking method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106387666A true CN106387666A (en) | 2017-02-15 |
Family
ID=57999373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610822639.7A Withdrawn CN106387666A (en) | 2016-09-14 | 2016-09-14 | Food shaping and baking method |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111700226A (en) * | 2020-06-30 | 2020-09-25 | 贵州坤卓科技发展有限公司 | Preparation method of selenium-rich rice crust food |
-
2016
- 2016-09-14 CN CN201610822639.7A patent/CN106387666A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111700226A (en) * | 2020-06-30 | 2020-09-25 | 贵州坤卓科技发展有限公司 | Preparation method of selenium-rich rice crust food |
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Application publication date: 20170215 |