CN106217734A - 一种制备保温隔音墙体砌块的方法 - Google Patents
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- 239000006260 foam Substances 0.000 claims abstract description 12
- 239000003381 stabilizer Substances 0.000 claims abstract description 11
- 239000004568 cement Substances 0.000 claims abstract description 10
- 238000001746 injection moulding Methods 0.000 claims abstract description 5
- 238000012423 maintenance Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 239000002002 slurry Substances 0.000 claims abstract description 5
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 8
- 238000005187 foaming Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 4
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 4
- 229920002401 polyacrylamide Polymers 0.000 claims description 3
- 108010010803 Gelatin Proteins 0.000 claims description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- 229920000159 gelatin Polymers 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 235000019322 gelatine Nutrition 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000011161 development Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000004035 construction material Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/60—Measuring, controlling or regulating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/08—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/02—CO2-releasing, e.g. NaHCO3 and citric acid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
Abstract
本发明公开一种制备保温隔音墙体砌块的方法,包括如下步骤:(1)将聚苯乙烯加热至90‑95℃,然后加入水泥,混匀后,再加入发泡剂和稳泡剂,发泡0.5‑1小时;(2)将步骤(1)得到的浆料注模,在0.5~1 MPa的蒸汽中养护8‑10小时后,即得到所述的聚苯乙烯轻质保温隔音墙体砌块;按重量计,各原料的配比为:聚苯乙烯50~60份、水泥20~30份、发泡剂1~2份、稳泡剂0.1‑0.5份。与现有保温砌块生产方法相比,本发明制备方法操作简单,成本低,所得砌块保温隔音效果好。
Description
技术领域
本发明属于建筑材料领域,具体涉及一种制备保温隔音墙体砌块的方法。
背景技术
节约能源是我国经济发展的战略重点,具体在建材领域,1986 年国家建设部颁布了《民用建筑节能设计标准》,2001 年10 月1 日,国家建设部颁发了《夏热冬冷地区居住建筑节能设计标准》。从2000 年起,对采暖区热环境差或能耗大的原有建筑的节能改造工作已经开始,2005 年国家已经在重点城镇开始节能改造。发展新型建筑墙体材料以减少建筑围护结构的能量流失,是提高建筑能源利用效率的主要措施之一。
发明内容
本发明的目的是提供一种制备保温隔音墙体砌块的方法。
为了解决上述技术问题,本发明提供了如下的技术方案:
一种制备保温隔音墙体砌块的方法,包括如下步骤:
(1)将聚苯乙烯加热至90-95℃,然后加入水泥,混匀后,再加入发泡剂和稳泡剂,发泡0.5-1小时;
(2)将步骤(1)得到的浆料注模,在0.5~1 MPa的蒸汽中养护8-10小时后,即得到所述的聚苯乙烯轻质保温隔音墙体砌块;
按重量计,各原料的配比为:聚苯乙烯50~60份、水泥20~30份、发泡剂1~2份、稳泡剂0.1-0.5份。
所述发泡剂为碳酸氢钠与柠檬酸重量比为1:1的混合物。
所述稳泡剂为聚丙烯酰胺、聚乙烯醇、明胶或淀粉。
具体实施方式
以下对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。
实施例1
一种保温隔音墙体砌块,原料的重量配比如下:聚苯乙烯50份、水泥20份、发泡剂1份、聚丙烯酰胺0.1份。所述发泡剂为碳酸氢钠与柠檬酸重量比为1:1的混合物。
制备过程如下:
(1)将聚苯乙烯加热至90-95℃,然后加入水泥,混匀后,再加入发泡剂和稳泡剂,发泡0.5-1小时;
(2)将步骤(1)得到的浆料注模,在0.5~1 MPa的蒸汽中养护8-10小时后,即得到所述的保温隔音墙体砌块。
实施例2
一种保温隔音墙体砌块,原料的重量配比如下:聚苯乙烯60份、水泥30份、发泡剂2份、稳泡剂0.5份。所述发泡剂为碳酸氢钠与柠檬酸重量比为1:1的混合物。
制备过程如下:
(1)将聚苯乙烯加热至90-95℃,然后加入水泥,混匀后,再加入发泡剂和稳泡剂,发泡0.5-1小时;
(2)将步骤(1)得到的浆料注模,在0.5~1 MPa的蒸汽中养护8-10小时后,即得到所述的保温隔音墙体砌块。
本发明的砌块表观密度为100~150 kg/m3,导热系数≤0.015W/(m·K),且具有良好的隔音效果。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (3)
1.一种制备保温隔音墙体砌块的方法,包括如下步骤:
(1)将聚苯乙烯加热至90-95℃,然后加入水泥,混匀后,再加入发泡剂和稳泡剂,发泡0.5-1小时;
(2)将步骤(1)得到的浆料注模,在0.5~1 MPa的蒸汽中养护8-10小时后,即得到所述的聚苯乙烯轻质保温隔音墙体砌块;
按重量计,各原料的配比为:聚苯乙烯50~60份、水泥20~30份、发泡剂1~2份、稳泡剂0.1-0.5份。
2.根据权利要求1所述的方法,其特征在于,所述发泡剂为碳酸氢钠与柠檬酸重量比为1:1的混合物。
3.根据权利要求1所述的方法,其特征在于,所述稳泡剂为聚丙烯酰胺、聚乙烯醇、明胶或淀粉。
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108948466A (zh) * | 2018-07-13 | 2018-12-07 | 湖州市道场乡资产经营有限公司 | 一种慢回弹高弹性sbr发泡海绵 |
CN109233024A (zh) * | 2018-07-13 | 2019-01-18 | 湖州市道场乡资产经营有限公司 | 一种轻量sbr发泡海绵 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108948466A (zh) * | 2018-07-13 | 2018-12-07 | 湖州市道场乡资产经营有限公司 | 一种慢回弹高弹性sbr发泡海绵 |
CN109233024A (zh) * | 2018-07-13 | 2019-01-18 | 湖州市道场乡资产经营有限公司 | 一种轻量sbr发泡海绵 |
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