CN106206898B - A kind of production method of light emitting diode - Google Patents

A kind of production method of light emitting diode Download PDF

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Publication number
CN106206898B
CN106206898B CN201610809998.9A CN201610809998A CN106206898B CN 106206898 B CN106206898 B CN 106206898B CN 201610809998 A CN201610809998 A CN 201610809998A CN 106206898 B CN106206898 B CN 106206898B
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light emitting
emitting diode
layer
particles
production method
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CN106206898A (en
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陈功
林素慧
许圣贤
彭康伟
张家宏
林潇雄
王庆
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Quanzhou Sanan Semiconductor Technology Co Ltd
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Xiamen Sanan Optoelectronics Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • H01L33/22Roughened surfaces, e.g. at the interface between epitaxial layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y20/00Nanooptics, e.g. quantum optics or photonic crystals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures

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  • Nanotechnology (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Optics & Photonics (AREA)
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  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Led Devices (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

The present invention proposes a kind of production method of light emitting diode, including:One epitaxy piece is provided, and deposits a W metal layer;By the W metal pattern layers, the W metal layer defined in P-type semiconductor region retains, the W metal layer removal on N-type semiconductor region;The epitaxy piece for having pattern metal Ni layers is made annealing treatment, after annealing, graininess distribution is presented in epitaxy on piece in W metal layer;Mask layer is formed on the metallic Ni particles;Using the metallic Ni particles and mask layer as mask structure, technique is etched, first carries out first step etching so that mask layer inside contracts, and then carries out the second step etching again, obtains the light emitting diode with inclined surface, and inclined surface forms nano-micro structure.

Description

A kind of production method of light emitting diode
Technical field
The present invention relates to technical field of semiconductors, especially a kind of light emitting diode with nano-micro structure inclined side Production method.
Background technology
The existing LED structure with inclined side makes N electrode, is largely after yellow light light shield, directly utilizes dry method The mode of etching etches into n type semiconductor layer, then makes electrode, so will appear two aspect problems:(1)Metal N electrode pair The absorption of side light;(2)Smooth side causes the light sent out inside LED core particle to be easily emitted, it is impossible to be utilized, such as scheme(1) It is shown.
Chinese patent CN105378950A discloses a kind of top emitting formula light emitting semiconductor device, proposes first that each is only Vertical luminescence unit is fixed on constant spacing above carrier, then passes through distribution or molded clear between two luminescence units Layer or particle, achieve the purpose that reflected light, but this method comes with some shortcomings:(1)One is deposited around luminous component Layer medium, is readily incorporated impurity, cause side P layer, mqw layer connected with N layer, it is finally short-circuit.It is very big in practical LED productions Part failure such as electric leakage or ESD burst points is appeared in around luminous component.(2)Layer of transparent is only arranged around luminous component Layer or particle, are not avoided that the absorption part of N electrode.
Invention content
It is an object of the invention to:It is proposed a kind of production method of light emitting diode, inclined side forms the micro- knot of nanometer Structure increases the diffusing reflection of light so that the light that chip sides are sent out changes light path, is sent out from forward direction, reduces suction of the N electrode to light Light so that brightness increases;Nano-micro structure and chip material homogeneity will not cause electric leakage or ESD due to introducing other materials Burst point.
According to the first aspect of the invention, a kind of production method of light emitting diode is provided, including step:
(1)One epitaxy piece is provided, and deposits a W metal layer;
(2)By the W metal pattern layers, the W metal layer defined in P-type semiconductor region retains, N-type semiconductor area W metal layer removal on domain;
(3)The epitaxy piece for having pattern metal Ni layers is made annealing treatment, after annealing, W metal layer is in epitaxy on piece Existing graininess distribution;
(4)Mask layer is formed on the metallic Ni particles;
(5)Using the metallic Ni particles and mask layer as mask structure, technique is etched, first carries out first step erosion It carves so that mask layer inside contracts, and then carries out the second step etching again, obtains the light emitting diode with inclined surface, and nauropemeter Face forms nano-micro structure.
According to the second aspect of the invention, the production method that another light emitting diode is also provided, including step:
(1)One epitaxy piece is provided, and deposits a W metal layer;
(2)The epitaxy piece for having W metal layer is made annealing treatment, after annealing, particle is presented in epitaxy on piece in W metal layer Shape is distributed;
(3)The metallic Ni particles are patterned, the metallic Ni particles defined in P-type semiconductor region retain, and N-type is partly led Metallic Ni particles removal in body region;
(4)Mask layer is formed on the metallic Ni particles;
(5)Using the metallic Ni particles and mask layer as mask structure, technique is etched, first carries out first step erosion It carves so that mask layer inside contracts, and then carries out the second step etching again, obtains the light emitting diode with inclined surface, and nauropemeter Face forms nano-micro structure.
Preferably, the thickness of the W metal layer is 3 ~ 200nm.
Preferably, the annealing condition:Temperature is 500 ~ 800 DEG C, and the time is 0.5 ~ 10min.
Preferably, the step(4)In mask layer select photoresist or oxide or metal.
Preferably, the step(4)Step is further included before:Deposit an insulating protective layer for protect positioned at the N-type The epitaxial layer of semiconductor regions is in step(5)It is not etched first in etch process.
Preferably, the step(5)In the first step etching for first so that mask layer inside contract 0.1 ~ 1 μm.
Preferably, the step(5)In the first step etching use wet etching or dry method etch technology.
Preferably, the step(5)Middle first step dry method etch technology, including:It is passed through oxygen or carbon tetrafluoride or aforementioned Combination, upper electrode power:150 ~ 2000W, lower electrode power:0 ~ 400W, time:20~200s.
Preferably, the step(5)In the second step etching use dry method etch technology.
Preferably, the step(5)Middle second step dry method etch technology, including:It is passed through boron chloride or chlorine or aforementioned Combination, upper electrode power:150 ~ 500W, lower electrode power:50 ~ 500W, time:300~600s.
The prior art makes the LED structure with inclined side, typically first makes P-type semiconductor region and N-type is partly led Body region, core particles inclined surface is smooth structure at this time, then passes through deposition or Moulded pellets in core particles side again.With it is existing Technology is compared, a kind of production method of light emitting diode provided by the invention, including at least following technique effect:
(1)Prior art processes flow is complex, and cost is higher, and the present invention by the use of metallic particles and mask layer as Mask structure while the making P-type semiconductor region of light emitting diode and N-type semiconductor region, is formed in inclined side Nano-micro structure increases the diffusing reflection of light so that the light that chip sides are sent out changes light path, is sent out upward from forward direction, reduces N Electrode is to the extinction of light so that brightness increases;
(2)The prior art by deposition or Moulded pellets, that is, introduces dissimilar materials, and the present invention is in core particles side Nano-micro structure is formed in the inclined side of light emitting diode, with chip material homogeneity, will not be caused due to introducing other materials Electric leakage or ESD burst points.
Other features and advantages of the present invention will be illustrated in the following description, also, partly becomes from specification It obtains it is clear that being understood by implementing the present invention.The purpose of the present invention and other advantages can be by specification, rights Specifically noted structure is realized and is obtained in claim and attached drawing.
Description of the drawings
Attached drawing is used to provide further understanding of the present invention, and a part for constitution instruction, the reality with the present invention Example is applied together for explaining the present invention, is not construed as limiting the invention.In addition, attached drawing data be description summary, be not by Ratio is drawn.
Fig. 1 is the existing LED structure schematic diagram with inclined side.
Fig. 2 is the production method flow chart according to a kind of light emitting diode of the embodiment of the present invention 1.
Fig. 3 ~ 8 are the manufacturing process according to a kind of light emitting diode of the embodiment of the present invention 1.
Fig. 9 is the production method flow chart according to a kind of light emitting diode of the embodiment of the present invention 2.
Figure 10 ~ 15 are the manufacturing process according to a kind of light emitting diode of the embodiment of the present invention 2.
Each label represents as follows in figure:
100:Epitaxy piece;101:Substrate;102:N type semiconductor layer;103:Luminescent layer;104:P type semiconductor layer;200:Gold Belong to Ni layers;201:Metallic Ni particles;205:Nano-micro structure;300:Mask layer;400:Insulating protective layer.
Specific embodiment
It elaborates below in conjunction with embodiment and attached drawing to the specific embodiment of the present invention.
Embodiment 1
As shown in Fig. 2, disclose a kind of flow chart for making light emitting diode, including step S101 ~ S105, including:It carries For an epitaxy piece, and deposit a W metal layer;By the W metal pattern layers, the W metal in P-type semiconductor region is defined Layer retains, the W metal layer removal on N-type semiconductor region;The epitaxy piece for having pattern metal Ni layers is made annealing treatment, After annealing, graininess distribution is presented in epitaxy on piece in W metal layer;Mask layer is formed on metallic Ni particles;With metallic Ni particles And mask layer is etched technique, first carries out first step etching so that mask layer inside contracts, and then carries out again as mask structure Second step etching obtains the light emitting diode with inclined surface, and inclined surface forms nano-micro structure.Below to each step It carries out into expansion explanation.
Step S101:As shown in figure 3, providing an epitaxy piece 100, which includes substrate 101 and epitaxial layer, the epitaxy Layer includes n type semiconductor layer 101, luminescent layer 102 and p type semiconductor layer 103;Ni layers of the deposited metal on the epitaxy piece 100 200, for thickness between 3 ~ 200nm, vapor deposition either sputter or atomic layer deposition or other platings may be used in deposition method Film method, the preferred evaporation coating method of the present embodiment.
Step S102:As shown in figure 4, W metal layer 200 is patterned, the W metal layer in P-type semiconductor region is defined Retain, the W metal layer removal on N-type semiconductor region, the P-type semiconductor region is for subsequently making P electrode, N-type semiconductor Region is for subsequently making N electrode.
Step S103:As shown in figure 5, the epitaxy piece 100 for having pattern metal Ni layers 201 is made annealing treatment, anneal Afterwards, graininess distribution is presented in epitaxy on piece in W metal layer, and the condition of annealing includes:Temperature is 500 ~ 800 DEG C, and the time is 0.5 ~ 10min, atmosphere N2:25~95L.
Step S104:As shown in fig. 6, mask layer 300, the area and metal of mask layer are formed on metallic Ni particles 201 Ni particles are suitable, and the material of mask layer can select photoresist or oxide or metal, the preferred photoresist of the present embodiment as mask layer, Photoresist thickness can be 0.5 ~ 3 μm, the figure being made of column photoresist be produced with yellow light processing procedure, step-by-step movement can be used in this process Exposure machine, contact exposure machine, projection exposure machine or coining mode.
Step S105:As shown in fig. 7, using metallic Ni particles 201 and mask layer 300 as mask structure, sensing coupling is carried out Plasma etch process is closed, first carries out first step dry etching so that mask layer inside contracts 0.1 ~ 1 μm, first step dry etching Technique, parameter include:It is passed through 100 ~ 200sccm of oxygen, upper electrode power:1000 ~ 2000W, lower electrode power:0 ~ 50W, when Between:20~200s;Then as shown in figure 8, carrying out second step dry etching again so that epitaxial layer, which is formed, has nano-micro structure 205 Inclined surface and expose part n type semiconductor layer 102, etch process parameters include:5 ~ 50sccm of boron chloride is passed through, is passed through 60 ~ 180sccm of chlorine, upper electrode power:150 ~ 500W, lower electrode power:50 ~ 500W, time:300 ~ 600s finally distinguishes P electrode 600 and N electrode 500 are made on p type semiconductor layer 104 and exposed n type semiconductor layer 102, is obtained with nauropemeter The light emitting diode in face, and inclined surface forms nano-micro structure 105, as shown in Figure 8.
Embodiment 2
As shown in figure 9, disclose another flow chart for making light emitting diode, including step S201 ~ S205, including: One epitaxy piece is provided, and deposits a W metal layer;The epitaxy piece for having W metal layer is made annealing treatment, after annealing, W metal Graininess distribution is presented in epitaxy on piece in layer;The metallic Ni particles are patterned, define the W metal in P-type semiconductor region Particle retains, the metallic Ni particles removal on N-type semiconductor region;Mask layer is formed on the metallic Ni particles;With described Metallic Ni particles and mask layer are etched technique, first carry out first step etching as mask structure so that and mask layer inside contracts, Then the second step etching is carried out again, obtains the light emitting diode with inclined surface, and inclined surface forms nano-micro structure.Under It is carried out in face of each step into expansion explanation.
Step S201:As shown in Figure 10, an epitaxy piece 100 is provided, which includes substrate 101 and epitaxial layer, this is of heap of stone Crystal layer includes n type semiconductor layer 101, luminescent layer 102 and p type semiconductor layer 103;Ni layers of the deposited metal on the epitaxy piece 100 200, for thickness between 3 ~ 200nm, vapor deposition either sputter or atomic layer deposition or other platings may be used in deposition method Film method, the preferred method for sputtering of the present embodiment.
Step S202:As shown in figure 11, the epitaxy piece 100 for the epitaxy piece 201 for having W metal layer is made annealing treatment, moved back After fire, graininess distribution is presented in epitaxy on piece in W metal layer, and the condition of annealing includes:Temperature is 500 ~ 800 DEG C, the time For 0.5 ~ 10min, atmosphere N2:25~95L.
Step S203:As shown in figure 12, metallic Ni particles 201 are patterned, defines the W metal in P-type semiconductor region Particle retains, and the metallic Ni particles removal on N-type semiconductor region, the P-type semiconductor region is for subsequently making P electrode, N-type Semiconductor regions are for subsequently making N electrode.
Step S204:As shown in figure 13, an insulating protective layer 400 is first deposited on metallic Ni particles 201, re-forms mask Layer 300.The insulating protective layer 400 can select SiO2Or SiN or Al2O3, the preferred chemical vapor deposition of the present embodiment(CVD)10~ The SiO of 30nm thickness2It is formed, the area of insulating protective layer is suitable with epitaxial layer(Area is more than metallic Ni particles), for protecting Epitaxial layer positioned at N-type semiconductor region is not etched first in step S205 etch process, as cushioning effect;The mask layer 300 area is suitable with metallic Ni particles, and the material of mask layer can select photoresist or oxide or metal, and the present embodiment is preferred Photoresist can be 0.5 μm ~ 3 μm as mask layer, photoresist thickness, and the figure being made of column photoresist is produced with yellow light processing procedure, Step-by-step exposure machine, contact exposure machine, projection exposure machine or coining mode can be used in this process.
Step S205:As shown in figure 14, using metallic Ni particles 201, insulating protective layer 400 and mask layer 300 as mask Structure carries out inductively coupled plasma etch process, first carries out first step dry etching so that insulating protective layer, mask layer Single side size relative to metallic Ni particles to inside contracting 0.1 ~ 1 μm, first step dry method etch technology, including:It is passed through tetrafluoride 50 ~ 300sccm of carbon is passed through 5 ~ 200sccm of oxygen, upper electrode power:150 ~ 900W, lower electrode power:50 ~ 400W, time:20 ~200s;Then as shown in figure 15, then second step dry etching is carried out so that epitaxial layer forms inclining with nano-micro structure 205 Inclined-plane and part n type semiconductor layer 102 is exposed, etch process parameters include:5 ~ 50sccm of boron chloride is passed through, is passed through chlorine 60 ~ 180sccm, upper electrode power:150 ~ 500W, lower electrode power:50 ~ 500W, time:300 ~ 600s, finally respectively in p-type P electrode 600 and N electrode 500 are made on semiconductor layer 104 and exposed n type semiconductor layer 102, obtains that there is inclined surface Light emitting diode, and inclined surface forms nano-micro structure 105, as shown in figure 15.
Embodiment 3
The present embodiment discloses another production method for making light emitting diode, including processing step:
(1)One epitaxy piece is provided, and deposits a W metal layer;
(2)By the W metal pattern layers, the W metal layer defined in P-type semiconductor region retains, N-type semiconductor area W metal layer removal on domain;
(3)The epitaxy piece for having pattern metal Ni layers is made annealing treatment, after annealing, W metal layer is in epitaxy on piece Existing graininess distribution;
(4)Mask layer is formed on the metallic Ni particles, and using wet etching so that mask layer inside contracts;
(5)Using the metallic Ni particles and mask layer as mask structure, inductively coupled plasma etching is carried out, is obtained Light emitting diode with inclined surface, and inclined surface forms nano-micro structure.
The present embodiment and embodiment 1 difference lies in:Being located on metallic Ni particles in the step S105 of embodiment 1 Mask layer, which inside contracts, to be completed by dry method etch technology, and the mask layer of this implementation, which inside contracts, to be completed by wet etching process. The mask layer of the present embodiment inside contracts relatively low using wet etching process cost, and process conditions are simple, operation easy to produce;And implement Mask layer inside contracts the uniformity convenient for control relative dimensions using dry method etch technology in example 1.
In conclusion the present invention is by the use of metallic particles and mask layer as mask structure, P-type semiconductor region is being made While with N-type semiconductor region, nano-micro structure is formed in core particles inclined surface.Compared with prior art, there is following skill Art advantage:
(1)The technical conditions and material of existing producing line are made full use of, new processing step and new material will not be introduced;
(2)Core particles inclined surface forms nanometer microparticle and epitaxial layer homogeneity, avoids causing side p type semiconductor layer, hair Photosphere is connected with p type semiconductor layer, and last short circuit causes electric leakage or ESD burst points;
(3)Nano-micro structure not only is provided with around the luminous zone of LED core particle, simultaneously because the nano-micro structure is located at Around N electrode, absorption of the N metal electrodes to light is avoided.
It should be understood that above-mentioned specific embodiment is only the part preferred embodiment of the present invention, above example is also It can carry out various combinations, deformation.The scope of the present invention is not limited to above example, all any changes done according to the present invention, All belong within protection scope of the present invention.

Claims (10)

1. a kind of production method of light emitting diode, including step:
(1)One epitaxy piece is provided, and deposits a W metal layer;
(2)By the W metal pattern layers, the W metal layer defined in P-type semiconductor region retains, on N-type semiconductor region W metal layer removal;
(3)The epitaxy piece for having pattern metal Ni layers is made annealing treatment, after annealing, W metal layer is in the presentation of epitaxy on piece Granular distribution;
(4)Mask layer is formed on the metallic Ni particles;
(5)Using the metallic Ni particles and mask layer as mask structure, technique is etched, first step etching is first carried out, makes It obtains mask layer to inside contract, then carries out the second step etching again, obtain the light emitting diode with inclined surface, and inclined surface is formed Nano-micro structure.
2. a kind of production method of light emitting diode, including step:
(1)One epitaxy piece is provided, and deposits a W metal layer;
(2)The epitaxy piece for having W metal layer is made annealing treatment, after annealing, graininess point is presented in epitaxy on piece in W metal layer Cloth;
(3)The metallic Ni particles are patterned, the metallic Ni particles defined in P-type semiconductor region retain, N-type semiconductor area Metallic Ni particles removal on domain;
(4)Mask layer is formed on the metallic Ni particles;
(5)Using the metallic Ni particles and mask layer as mask structure, technique is etched, first step etching is first carried out, makes It obtains mask layer to inside contract, then carries out the second step etching again, obtain the light emitting diode with inclined surface, and inclined surface is formed Nano-micro structure.
3. a kind of production method of light emitting diode according to claim 1 or 2, it is characterised in that:The W metal layer Thickness be 3 ~ 200nm.
4. a kind of production method of light emitting diode according to claim 1 or 2, it is characterised in that:The annealing Condition:Temperature is 500 ~ 800 DEG C, and the time is 0.5 ~ 10min.
5. a kind of production method of light emitting diode according to claim 1 or 2, it is characterised in that:The step(4)It Before further include step:Deposit an insulating protective layer for protect be located at the N-type semiconductor region epitaxial layer in step(5)Erosion It is not etched first in carving technology.
6. a kind of production method of light emitting diode according to claim 1 or 2, it is characterised in that:The step(5)In First step etching is for first so that mask layer inside contracts 0.1 ~ 1 μm.
7. a kind of production method of light emitting diode according to claim 1 or 2, it is characterised in that:The step(5)In First step etching uses wet etching or dry method etch technology.
8. a kind of production method of light emitting diode according to claim 7, it is characterised in that:The step(5)In One step dry method etch technology, including:It is passed through oxygen or carbon tetrafluoride or aforementioned combinatorial, upper electrode power:150 ~ 2000W, lower electricity Pole power:0 ~ 400W, time:20~200s.
9. a kind of production method of light emitting diode according to claim 1 or 2, it is characterised in that:The step(5)In Second step etching uses dry method etch technology.
10. a kind of production method of light emitting diode according to claim 9, it is characterised in that:The step(5)In Two step dry method etch technologies, including:It is passed through boron chloride or chlorine or aforementioned combinatorial, upper electrode power:150 ~ 500W, lower electrode Power:50 ~ 500W, time:300~600s.
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