CN106206898A - A kind of manufacture method of light emitting diode - Google Patents

A kind of manufacture method of light emitting diode Download PDF

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Publication number
CN106206898A
CN106206898A CN201610809998.9A CN201610809998A CN106206898A CN 106206898 A CN106206898 A CN 106206898A CN 201610809998 A CN201610809998 A CN 201610809998A CN 106206898 A CN106206898 A CN 106206898A
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China
Prior art keywords
light emitting
emitting diode
layer
particles
manufacture method
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CN201610809998.9A
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CN106206898B (en
Inventor
陈功
林素慧
许圣贤
彭康伟
张家宏
林潇雄
王庆
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Quanzhou Sanan Semiconductor Technology Co Ltd
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Xiamen Sanan Optoelectronics Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • H01L33/22Roughened surfaces, e.g. at the interface between epitaxial layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y20/00Nanooptics, e.g. quantum optics or photonic crystals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures

Abstract

The present invention proposes the manufacture method of a kind of light emitting diode, including: an epitaxy sheet is provided, and deposits a W metal layer;By described W metal pattern layers, the W metal layer in definition P-type semiconductor region retains, and the W metal layer on N-type semiconductor region is removed;Being made annealing treatment by the epitaxy sheet of tool pattern metal Ni layer, after annealing, W metal layer presents graininess distribution on epitaxy sheet;Described metallic Ni particles is formed mask layer;Using described metallic Ni particles and mask layer as mask structure, it is etched technique, first carries out first step etching so that mask layer inside contracts, carry out second step etching the most again, obtain the light emitting diode with inclined surface, and inclined surface forms nano-micro structure.

Description

A kind of manufacture method of light emitting diode
Technical field
The present invention relates to technical field of semiconductors, a kind of light emitting diode with nano-micro structure inclined side Manufacture method.
Background technology
The existing LED structure with inclined side, makes N electrode, after major part is gold-tinted light shield, directly utilizes dry method The mode of etching, etches into n type semiconductor layer, then makes electrode, so there will be two aspect problems: (1) metal N electrode pair The absorption of ambient light;(2) smooth side makes the easy outgoing of light sent inside LED core particle, it is impossible to be utilized, such as figure (1) Shown in.
Chinese patent CN105378950A discloses a kind of top emitting formula light emitting semiconductor device, proposes first that each is only Vertical luminescence unit is fixed on above carrier with constant spacing, then by distribution or molded clear between two luminescence units Layer or granule, reach to reflect the purpose of light, but the method come with some shortcomings: (1) deposition one around luminous component Layer medium, is readily incorporated impurity, causes side P layer, mqw layer to connect with N shell, finally short circuit.In actual LED produces the biggest A part lost efficacy as electric leakage or the quick-fried point of ESD occur in around luminous component.(2) around luminous component, layer of transparent is only arranged Layer or granule, the absorption part for N electrode cannot be avoided.
Summary of the invention
It is an object of the invention to: propose the manufacture method of a kind of light emitting diode, its inclined side forms the micro-knot of nanometer Structure, adds the diffuse-reflectance of light so that the light that chip sides sends changes light path, sends from forward, reduces the N electrode suction to light Light so that brightness increases;Nano-micro structure and chip material homogeneity, will not cause electric leakage or ESD owing to introducing other materials Quick-fried point.
According to the first aspect of the invention, it is provided that the manufacture method of a kind of light emitting diode, including step:
(1) an epitaxy sheet is provided, and deposits a W metal layer;
(2) by described W metal pattern layers, the W metal layer in definition P-type semiconductor region retains, on N-type semiconductor region W metal layer remove;
(3) being made annealing treatment by the epitaxy sheet of tool pattern metal Ni layer, after annealing, W metal layer presents on epitaxy sheet Granular distribution;
(4) on described metallic Ni particles, mask layer is formed;
(5) using described metallic Ni particles and mask layer as mask structure, it is etched technique, first carries out first step etching, make Obtain mask layer to inside contract, carry out second step etching the most again, obtain the light emitting diode with inclined surface, and inclined surface is formed Nano-micro structure.
According to the second aspect of the invention, the manufacture method of another kind of light emitting diode is also provided for, including step:
(1) an epitaxy sheet is provided, and deposits a W metal layer;
(2) being made annealing treatment by the epitaxy sheet of tool W metal layer, after annealing, W metal layer presents graininess on epitaxy sheet and divides Cloth;
(3) being patterned by described metallic Ni particles, the metallic Ni particles in definition P-type semiconductor region retains, N-type semiconductor district Metallic Ni particles on territory is removed;
(4) on described metallic Ni particles, mask layer is formed;
(5) using described metallic Ni particles and mask layer as mask structure, it is etched technique, first carries out first step etching, make Obtain mask layer to inside contract, carry out second step etching the most again, obtain the light emitting diode with inclined surface, and inclined surface is formed Nano-micro structure.
Preferably, the thickness of described W metal layer is 3 ~ 200nm.
Preferably, described annealing condition: temperature is 500 ~ 800 DEG C, the time is 0.5 ~ 10min.
Preferably, the mask layer in described step (4) selects photoresistance or oxide or metal.
Preferably, further comprise the steps of: deposition one insulating protective layer before described step (4) and be positioned at described N-type for protection The epitaxial layer of semiconductor regions is not first etched in step (5) etch process.
Preferably, in described step (5), first step etching is used for first making mask layer inside contract 0.1 ~ 1 μm.
Preferably, in described step (5), first step etching uses wet etching or dry method etch technology.
Preferably, first step dry method etch technology in described step (5), including: it is passed through oxygen or carbon tetrafluoride or aforementioned Combination, upper electrode power: 150 ~ 2000W, lower electrode power: 0 ~ 400W, time: 20 ~ 200s.
Preferably, in described step (5), second step etching uses dry method etch technology.
Preferably, second step dry method etch technology in described step (5), including: it is passed through boron chloride or chlorine or aforementioned Combination, upper electrode power: 150 ~ 500W, lower electrode power: 50 ~ 500W, time: 300 ~ 600s.
Prior art makes the LED structure with inclined side, it is common that first make P-type semiconductor region and N-type is partly led Body region, now core particles inclined surface is smooth structure, the most again in core particles side by deposition or Moulded pellets.With existing Technology is compared, the manufacture method of a kind of light emitting diode that the present invention provides, and at least includes techniques below effect:
(1) prior art processes flow process is complex, relatively costly, and the present invention utilizes metallic particles and mask layer as mask Structure, while the making P-type semiconductor region and N-type semiconductor region of light emitting diode, forms nanometer at inclined side Micro structure, adds the diffuse-reflectance of light so that the light that chip sides sends changes light path, sends upward from forward, reduces N electrode Extinction to light so that brightness increases;
(2) prior art is in core particles side by deposition or Moulded pellets, i.e. introduces dissimilar materials, and the present invention is to send out The inclined side of optical diode forms nano-micro structure, with chip material homogeneity, will not cause electric leakage owing to introducing other materials Or the quick-fried point of ESD.
Other features and advantages of the present invention will illustrate in the following description, and, partly become from description Obtain it is clear that or understand by implementing the present invention.The purpose of the present invention and other advantages can be by description, rights Structure specifically noted in claim and accompanying drawing realizes and obtains.
Accompanying drawing explanation
Accompanying drawing is for providing a further understanding of the present invention, and constitutes a part for description, with the reality of the present invention Execute example together for explaining the present invention, be not intended that limitation of the present invention.Additionally, accompanying drawing data be describe summary, be not by Ratio is drawn.
Fig. 1 is the existing LED structure schematic diagram with inclined side.
Fig. 2 is the manufacture method flow chart of a kind of light emitting diode according to the embodiment of the present invention 1.
Fig. 3 ~ 8 are the manufacturing process of a kind of light emitting diode according to the embodiment of the present invention 1.
Fig. 9 is the manufacture method flow chart of a kind of light emitting diode according to the embodiment of the present invention 2.
Figure 10 ~ 15 are the manufacturing process of a kind of light emitting diode according to the embodiment of the present invention 2.
In figure, each label is expressed as follows:
100: epitaxy sheet;101: substrate;102:N type semiconductor layer;103: luminescent layer;104:P type semiconductor layer;200: W metal Layer;201: metallic Ni particles;205: nano-micro structure;300: mask layer;400: insulating protective layer.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the detailed description of the invention of the present invention is elaborated.
Embodiment 1
As in figure 2 it is shown, disclose a kind of flow chart making light emitting diode, including step S101 ~ S105, including: provide one Epitaxy sheet, and deposit a W metal layer;By described W metal pattern layers, the W metal layer in definition P-type semiconductor region is protected Staying, the W metal layer on N-type semiconductor region is removed;The epitaxy sheet of tool pattern metal Ni layer is made annealing treatment, annealing After, W metal layer presents graininess distribution on epitaxy sheet;Metallic Ni particles is formed mask layer;With metallic Ni particles and cover Film layer, as mask structure, is etched technique, first carries out first step etching so that mask layer inside contracts, and carries out second the most again Step etching, obtains the light emitting diode with inclined surface, and inclined surface forms nano-micro structure.Below each step is carried out Progress opens explanation.
Step S101: as shown in Figure 3, it is provided that an epitaxy sheet 100, this epitaxy sheet includes substrate 101 and epitaxial layer, this epitaxy Layer includes n type semiconductor layer 101, luminescent layer 102 and p type semiconductor layer 103;This epitaxy sheet 100 deposits W metal layer 200, thickness is between 3 ~ 200nm, and deposition process can use evaporation or sputter or ald or other platings Film method, the preferred evaporation coating method of the present embodiment.
Step S102: as shown in Figure 4, patterns W metal layer 200, the W metal layer in definition P-type semiconductor region Retaining, the W metal layer on N-type semiconductor region is removed, and this P-type semiconductor region is used for follow-up making P electrode, N-type semiconductor Region is used for follow-up making N electrode.
Step S103: as it is shown in figure 5, the epitaxy sheet 100 of tool pattern metal Ni layer 201 is made annealing treatment, annealing After, W metal layer presents graininess distribution on epitaxy sheet, and the condition of annealing includes: temperature is 500 ~ 800 DEG C, and the time is 0.5 ~ 10min, atmosphere is N2: 25 ~ 95L.
Step S104: as shown in Figure 6, forms mask layer 300, the area of mask layer and metal on metallic Ni particles 201 Ni granule is suitable, and the material of mask layer can select photoresistance or oxide or metal, the preferred photoresistance of the present embodiment as mask layer, Photoresistance thickness can be 0.5 ~ 3 μm, uses gold-tinted processing procedure to produce the figure being made up of column photoresistance, and this process can use step-by-step movement Exposure machine, contact exposure machine, projection exposure machine or impressing mode.
Step S105: as it is shown in fig. 7, using metallic Ni particles 201 and mask layer 300 as mask structure, carry out sensing coupling Close plasma etch process, first carry out first step dry etching so that mask layer inside contracts 0.1 ~ 1 μm, first step dry etching Technique, parameter includes: be passed through oxygen 100 ~ 200sccm, upper electrode power: 1000 ~ 2000W, lower electrode power: 0 ~ 50W, time Between: 20 ~ 200s;The most as shown in Figure 8, then carry out second step dry etching so that epitaxial layer is formed has nano-micro structure 205 Inclined plane and expose part n type semiconductor layer 102, etch process parameters includes: is passed through boron chloride 5 ~ 50sccm, is passed through Chlorine 60 ~ 180sccm, upper electrode power: 150 ~ 500W, lower electrode power: 50 ~ 500W, time: 300 ~ 600s, finally distinguish P type semiconductor layer 104 and exposed n type semiconductor layer 102 make P electrode 600 and N electrode 500, obtains that there is nauropemeter The light emitting diode in face, and inclined surface formation nano-micro structure 205.
Embodiment 2
As it is shown in figure 9, disclose the another kind of flow chart making light emitting diode, including step S201 ~ S205, including: provide One epitaxy sheet, and deposit a W metal layer;Being made annealing treatment by the epitaxy sheet of tool W metal layer, after annealing, W metal layer exists Graininess distribution is presented on epitaxy sheet;Described metallic Ni particles is patterned, the metallic Ni particles in definition P-type semiconductor region Retaining, the metallic Ni particles on N-type semiconductor region is removed;Described metallic Ni particles is formed mask layer;With described metal Ni granule and mask layer, as mask structure, are etched technique, first carry out first step etching so that mask layer inside contracts, then Carry out second step etching again, obtain the light emitting diode with inclined surface, and inclined surface forms nano-micro structure.The most right Each step carries out progress and opens explanation.
Step S201: as shown in Figure 10, it is provided that an epitaxy sheet 100, this epitaxy sheet includes substrate 101 and epitaxial layer, and this is built Crystal layer includes n type semiconductor layer 101, luminescent layer 102 and p type semiconductor layer 103;This epitaxy sheet 100 deposits W metal layer 200, thickness is between 3 ~ 200nm, and deposition process can use evaporation or sputter or ald or other platings Film method, the preferred method for sputtering of the present embodiment.
Step S202: as shown in figure 11, makes annealing treatment the epitaxy sheet 100 of the epitaxy sheet 201 of tool W metal layer, moves back After fire, W metal layer presents graininess distribution on epitaxy sheet, and the condition of annealing includes: temperature is 500 ~ 800 DEG C, the time Being 0.5 ~ 10min, atmosphere is N2: 25 ~ 95L.
Step S203: as shown in figure 12, patterns metallic Ni particles 201, the W metal in definition P-type semiconductor region Granule retains, and the metallic Ni particles on N-type semiconductor region is removed, and this P-type semiconductor region is used for follow-up making P electrode, N-type Semiconductor regions is used for follow-up making N electrode.
Step S204: as shown in figure 13, first deposits an insulating protective layer 400 on metallic Ni particles 201, then forms mask Layer 300.This insulating protective layer 400 can select SiO2Or SiN or Al2O3, the preferred chemical vapor deposition (CVD) of the present embodiment 10 ~ The SiO of 30nm thickness2Formed, the area of insulating protective layer and epitaxial layer quite (area is more than metallic Ni particles), be used for protecting The epitaxial layer being positioned at N-type semiconductor region is not first etched, as cushioning effect in step S205 etch process;This mask layer The area of 300 is suitable with metallic Ni particles, and the material of mask layer can select photoresistance or oxide or metal, and the present embodiment is preferred Photoresistance is as mask layer, and photoresistance thickness can be 0.5 μm ~ 3 μm, uses gold-tinted processing procedure to produce the figure being made up of column photoresistance, This process can use step-by-step exposure machine, contact exposure machine, projection exposure machine or impressing mode.
Step S205: as shown in figure 14, using metallic Ni particles 201, insulating protective layer 400 and mask layer 300 as mask Structure, carries out inductively coupled plasma etch process, first carries out first step dry etching so that insulating protective layer, mask layer Single side size relative to metallic Ni particles all to inside contracting 0.1 ~ 1 μm, first step dry method etch technology, including: be passed through tetrafluoride Carbon 50 ~ 300sccm, is passed through oxygen 5 ~ 200sccm, upper electrode power: 150 ~ 900W, lower electrode power: 50 ~ 400W, the time: 20 ~200s;The most as shown in figure 15, then carry out second step dry etching so that epitaxial layer is formed has inclining of nano-micro structure 205 Inclined-plane and expose part n type semiconductor layer 102, etch process parameters includes: is passed through boron chloride 5 ~ 50sccm, is passed through chlorine 60 ~ 180sccm, upper electrode power: 150 ~ 500W, lower electrode power: 50 ~ 500W, time: 300 ~ 600s, the most respectively in p-type Make P electrode 600 and N electrode 500 on semiconductor layer 104 and exposed n type semiconductor layer 102, obtain that there is inclined surface Light emitting diode, and inclined surface formation nano-micro structure 205.
Embodiment 3
Manufacture method disclosing another making light emitting diode of the present embodiment, including processing step:
(1) an epitaxy sheet is provided, and deposits a W metal layer;
(2) by described W metal pattern layers, the W metal layer in definition P-type semiconductor region retains, on N-type semiconductor region W metal layer remove;
(3) being made annealing treatment by the epitaxy sheet of tool pattern metal Ni layer, after annealing, W metal layer presents on epitaxy sheet Granular distribution;
(4) on described metallic Ni particles, form mask layer, and use wet etching so that mask layer inside contracts;
(5) using described metallic Ni particles and mask layer as mask structure, carry out inductively coupled plasma etching, had The light emitting diode of inclined surface, and inclined surface formation nano-micro structure.
The present embodiment is with the difference of embodiment 1: being positioned on metallic Ni particles in step S105 of embodiment 1 It is to be completed by dry method etch technology that mask layer inside contracts, and the mask layer of this enforcement to inside contract be to be completed by wet etching process. It is relatively low that the mask layer of the present embodiment inside contracts employing wet etching process cost, and process conditions are simple, it is simple to production operation;And implement In example 1, mask layer inside contracts the uniformity using dry method etch technology to be easy to control relative dimensions.
In sum, the present invention is to utilize metallic particles and mask layer as mask structure, is making P-type semiconductor region While N-type semiconductor region, form nano-micro structure at core particles inclined surface.Compared with prior art, there is following skill Art advantage:
(1) make full use of technical conditions and the material of existing product line, new processing step and new material will not be introduced;
(2) core particles inclined surface forms nanometer microparticle and epitaxial layer homogeneity, it is to avoid cause side p type semiconductor layer, luminescent layer Connect with p type semiconductor layer, finally short circuit, cause electric leakage or the quick-fried point of ESD;
(3) not only luminous zone in LED core particle is provided around nano-micro structure, simultaneously because this nano-micro structure is positioned at N electricity Around pole, it is to avoid the N metal electrode absorption to light.
It should be appreciated that above-mentioned specific embodiments is only the part preferred embodiment of the present invention, above example is also Various combination, deformation can be carried out.The scope of the present invention is not limited to above example, all any changes done according to the present invention, Within all belonging to protection scope of the present invention.

Claims (10)

1. a manufacture method for light emitting diode, including step:
(1) an epitaxy sheet is provided, and deposits a W metal layer;
(2) by described W metal pattern layers, the W metal layer in definition P-type semiconductor region retains, on N-type semiconductor region W metal layer remove;
(3) being made annealing treatment by the epitaxy sheet of tool pattern metal Ni layer, after annealing, W metal layer presents on epitaxy sheet Granular distribution;
(4) on described metallic Ni particles, mask layer is formed;
(5) using described metallic Ni particles and mask layer as mask structure, it is etched technique, first carries out first step etching, make Obtain mask layer to inside contract, carry out second step etching the most again, obtain the light emitting diode with inclined surface, and inclined surface is formed Nano-micro structure.
2. a manufacture method for light emitting diode, including step:
(1) an epitaxy sheet is provided, and deposits a W metal layer;
(2) being made annealing treatment by the epitaxy sheet of tool W metal layer, after annealing, W metal layer presents graininess on epitaxy sheet and divides Cloth;
(3) being patterned by described metallic Ni particles, the metallic Ni particles in definition P-type semiconductor region retains, N-type semiconductor district Metallic Ni particles on territory is removed;
(4) on described metallic Ni particles, mask layer is formed;
(5) using described metallic Ni particles and mask layer as mask structure, it is etched technique, first carries out first step etching, make Obtain mask layer to inside contract, carry out second step etching the most again, obtain the light emitting diode with inclined surface, and inclined surface is formed Nano-micro structure.
The manufacture method of a kind of light emitting diode the most according to claim 1 and 2, it is characterised in that: described W metal layer Thickness be 3 ~ 200nm.
The manufacture method of a kind of light emitting diode the most according to claim 1 and 2, it is characterised in that: described annealing Condition: temperature is 500 ~ 800 DEG C, the time is 0.5 ~ 10min.
The manufacture method of a kind of light emitting diode the most according to claim 1 and 2, it is characterised in that: described step (4) it Before further comprise the steps of: deposition one insulating protective layer and be positioned at the epitaxial layer in described N-type semiconductor region for protection and lose in step (5) Carving technology is not first etched.
The manufacture method of a kind of light emitting diode the most according to claim 1 and 2, it is characterised in that: in described step (5) First step etching is for first making mask layer inside contract 0.1 ~ 1 μm.
The manufacture method of a kind of light emitting diode the most according to claim 1 and 2, it is characterised in that: in described step (5) First step etching uses wet etching or dry method etch technology.
The manufacture method of a kind of light emitting diode the most according to claim 7, it is characterised in that: in described step (5) One step dry method etch technology, including: it is passed through oxygen or carbon tetrafluoride or aforementioned combinatorial, upper electrode power: 150 ~ 2000W, lower electricity Pole power: 0 ~ 400W, time: 20 ~ 200s.
The manufacture method of a kind of light emitting diode the most according to claim 1 and 2, it is characterised in that: in described step (5) Second step etching uses dry method etch technology.
The manufacture method of a kind of light emitting diode the most according to claim 9, it is characterised in that: in described step (5) Two step dry method etch technology, including: it is passed through boron chloride or chlorine or aforementioned combinatorial, upper electrode power: 150 ~ 500W, bottom electrode Power: 50 ~ 500W, time: 300 ~ 600s.
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CN102306623A (en) * 2011-09-23 2012-01-04 厦门市三安光电科技有限公司 Method for preparing nanoscale silica graphic mask layer
CN102983235A (en) * 2012-12-11 2013-03-20 映瑞光电科技(上海)有限公司 Manufacturing method of nanoscale patterned substrate
CN103053034A (en) * 2010-08-02 2013-04-17 光州科学技术院 Fabricating method of nano structure for antireflection and fabricating method of photo device integrated with antireflection nano structure
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06310428A (en) * 1993-04-26 1994-11-04 Matsushita Electric Ind Co Ltd Manufacture of quantum box
US20080032436A1 (en) * 2005-07-12 2008-02-07 Samsung Electro-Mechanics Co., Ltd. Light emitting diode and method of fabricating the same
CN102222740A (en) * 2010-04-19 2011-10-19 Lg伊诺特有限公司 Light emitting device, method of manufacturing the same, light emitting device package and lighting system
CN102263176A (en) * 2010-05-24 2011-11-30 Lg伊诺特有限公司 Light emitting device, light emitting device package, and lighting device system
CN103053034A (en) * 2010-08-02 2013-04-17 光州科学技术院 Fabricating method of nano structure for antireflection and fabricating method of photo device integrated with antireflection nano structure
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Effective date of registration: 20231025

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Patentee before: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY Co.,Ltd.