CN106187179A - 一种抗磨用ZrO2‑Al2O3复相陶瓷颗粒及其制备方法和应用 - Google Patents

一种抗磨用ZrO2‑Al2O3复相陶瓷颗粒及其制备方法和应用 Download PDF

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CN106187179A
CN106187179A CN201610556046.0A CN201610556046A CN106187179A CN 106187179 A CN106187179 A CN 106187179A CN 201610556046 A CN201610556046 A CN 201610556046A CN 106187179 A CN106187179 A CN 106187179A
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complex phase
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郑开宏
王娟
王秀连
王海艳
董晓蓉
周楠
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Guangdong Orient Zirconic Ind Sci & Tech Co ltd
Institute of New Materials of Guangdong Academy of Sciences
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Abstract

本发明公开了一种抗磨用ZrO2‑Al23复相陶瓷颗粒及其制备方法和应用,属于陶瓷复合材料制备技术领域,本发明抗磨用ZrO2‑Al23复相陶瓷颗粒成分重量百分比组成为:10‑90%的稳定ZrO2以及10‑90%的Al23;采用通过坯体成型、初烧、破碎、高温烧结及控制冷却速度得到表面粗糙、粒度大小0.5‑7mm的高抗磨行的ZrO2‑Al23复相陶瓷颗粒,生产效率高,性能稳定,并将抗磨用ZrO2‑Al23复相陶瓷颗粒应用于制备钢铁基复合材料的增强体,能显著增强复合材料抗磨用性。

Description

一种抗磨用ZrO2-Al2O3复相陶瓷颗粒及其制备方法和应用
技术领域
本发明涉及陶瓷复合材料制备技术领域,特别是涉及一种抗磨用ZrO2-Al2O3复相陶瓷颗粒及其制备方法和应用。
背景技术
ZrO2-Al2O3复相陶瓷由于具有高的强韧性、一定的硬度、高抗磨性、热膨胀系数可调,可用作高铬铸铁、合金钢、球墨铸铁增强体,对于大块状表面光滑的陶瓷,由于传统增强相与金属基体的结合性差等原因,在复合材料制备及应用过程中陶瓷出现裂纹及剥落现象,影响复合材料的使用性能。因此制备表面粗糙、一定粒度大小、具有高抗磨性的陶瓷颗粒并应用于金属基复合材料增强体意义重大。
发明内容
本发明的目的在于针对上述存在问题和不足,提供一种表面粗糙、高抗磨性用于制备钢铁基复合材料增强体的ZrO2-Al2O3复相陶瓷颗粒及其制备方法和应用。
为达上述目的,本发明提供一种抗磨用ZrO2-Al2O3复相陶瓷颗粒,其成分重量百分比组成为:10-90%的稳定ZrO2以及10-90%的Al2O3
其中稳定ZrO2包含选自MgO2、TiO2、Y2O3中的一种或两种以上任意比例混合的稳定剂,所述稳定剂含量不超过ZrO2重量的5%。
本发明还提供制备抗磨用ZrO2-Al2O3复相陶瓷颗粒的方法,包括以下步骤:
(1)将稳定ZrO2和Al2O3粉末按比例装入球磨罐中球磨,所述稳定ZrO2和Al2O3粉末用量质量百分比分别为稳定ZrO210-90%以及Al2O310-90%;
(2)将球磨后的混合物放入模具中等静压成型制得ZrO2-Al2O3复相陶瓷坯体;
(3)将复相陶瓷坯体放入电炉中烧结,烧结温度1100℃-1200℃,保温2-3小时;
(4)将经烧结后的复相陶瓷坯体经破碎、分筛,获得0.5-7mm的表面粗糙的复相陶瓷颗粒。
进一步的,作为优选还包括将0.5-7mm的陶瓷颗粒放入电炉中烧结及冷却的步骤,烧结升温速度<60℃/h,烧结温度1500-1600℃,保温2-3小时,冷却速度<100℃/h,冷却到500-600℃出炉空冷。
进一步的,作为优选所述步骤(1)中料球比3:1,球磨用ZrO2硬质球,球磨罐用聚酯材料制得,球磨机转速100-200转/分钟,球磨12-36小时。
进一步的,作为优选所述步骤(2)中,成型压力250-300MPa,保压时间0.5-1h。
进一步的,作为优选所述步骤(3)进行烧结的升温速度<80℃/h。
进一步的,作为优选所述步骤(3)中破碎采用颚式破碎机。
本发明还提供所述抗磨用ZrO2-Al2O3复相陶瓷颗粒在制备ZrO2-Al2O3复相陶瓷颗粒增强体增强高铬铸铁基抗磨复合材料的应用,作为优选采用重力浇铸的方法与高铬铸铁复合,ZrO2-Al2O3复相陶瓷颗粒与高铬铸铁体积比小于1:1。
本发明还提供所述抗磨用ZrO2-Al2O3复相陶瓷颗粒在制备ZrO2-Al2O3复相陶瓷颗粒增强体增强合金钢基抗磨复合材料的应用,作为优选采用重力浇铸的方法与合金钢复合,ZrO2-Al2O3复相陶瓷颗粒与合金钢体积比小于1:1。
本发明还提供所述抗磨用ZrO2-Al2O3复相陶瓷颗粒在制备ZrO2-Al2O3复相陶瓷颗粒增强体增强球墨铸铁基抗磨复合材料的应用,作为优选采用重力浇铸的方法与球墨铸铁复合,ZrO2-Al2O3复相陶瓷颗粒与球墨铸铁体积比小于1:1。
本发明与现有技术不同之处在于本发明取得了如下技术效果:
本发明采用ZrO2-Al2O3复合粉经等静压成型在初烧成坯体,获得一定的强度但不是太高便于破碎;破碎后的陶瓷颗粒再高温烧结可获得高的强度、硬度,同时破碎后的陶瓷颗粒所产生的微裂纹在高温烧结过程中愈合,烧结后控制冷却速度便于ZrO2-Al2O3复相陶瓷颗粒获得更多的四方相,提高ZrO2-Al2O3复相陶瓷颗粒韧性。因此通过坯体成型、初烧、破碎、高温烧结及控制冷却速度即可得到表面粗糙、一定粒度大小、具有高抗磨性的陶瓷颗粒并应用于钢铁基复合材料增强体的ZrO2-Al2O3复相陶瓷颗粒。
综上所述,采用本发明制备的陶瓷颗粒具有如下优点:
1、复相陶瓷颗粒断裂韧性≥7J/cm2,硬度>HV1300;
2、作为增强材料与高铬铸铁、合金钢、球墨铸铁复合结合良好,其复合材料耐磨性是其对应基体的3-6倍。
下面结合附图对本发明作进一步说明。
附图说明
图1为本发明实施例2制备的ZrO2-Al2O3复相陶瓷颗粒照片;
图2为本发明实施例2制备的ZrO2-Al2O3复相陶瓷颗粒X衍射图;
图3为本发明实施例2制备ZrO2-Al2O3复相陶瓷颗粒增强钢铁基复合材料显微照片。
具体实施方式
以下结合实施例,对本发明上述的和另外的技术特征和优点作更详细的说明。
实施例1
(1)、ZrO2-Al2O3复相陶瓷坯体:
(a)、将重量百分比75%稳定ZrO2(稳定ZrO2中含其质量百分比4%的MgO2)和25%Al2O3粉末按比例装入球磨罐中,料球比3:1,球磨25小时,球磨机转速150转/分钟,球磨用ZrO2硬质球,球磨罐用聚酯材料制得;
(b)、将球磨后的混合物放入模具中等静压成型,成型压力260MPa,保压时间0.6h,制得ZrO2-Al2O3复相陶瓷坯体;
(c)、将复相陶瓷坯体放入电炉中烧结,烧结温度1130℃,保温2.5小时,升温速度70℃/h。
(2)、ZrO2-Al2O3复相陶瓷颗粒制备:
(d)、将经烧结后的复相陶瓷坯体经颚式破碎机破碎、分筛,获得1mm的表面粗糙的复相陶瓷颗粒;
(e)、将1mm的陶瓷颗粒放入电炉中烧结,升温速度50℃/h,烧结温度1550℃,保温2.5小时,冷却速度90℃/h,冷却到550℃出炉空冷,断裂韧性9.1J/cm2,硬度HV1310。
(3)、ZrO2-Al2O3复相陶瓷颗粒应用:将上述ZrO2-Al2O3陶瓷颗粒用重力浇铸的方法与高铬铸铁(陶瓷颗粒与高铬铸铁体积比为1:1)复合,获得ZrO2-Al2O3复相陶瓷颗粒增强体增强高铬铸铁基结合良好的抗磨复合材料,其复合材料抗磨性是高铬铸铁基体的5.8倍。
实施例2
(1)、ZrO2-Al2O3复相陶瓷坯体:
(a)将重量百分比45%稳定ZrO2(稳定ZrO2中含其质量百分比4.5%的TiO2)和55%Al2O3粉末按比例装入球磨罐中,料球比3:1,球磨30小时,球磨机转速160转/分钟,球磨用ZrO2硬质球,球磨罐用聚酯材料制得;
(b)、将球磨后的混合物放入模具中等静压成型,成型压力270MPa,保压时间0.7h,制得ZrO2-Al2O3复相陶瓷坯体;
(c)、将复相陶瓷坯体放入电炉中烧结,烧结温度1150℃,保温2.5小时,升温速度65℃/h。
(2)、ZrO2-Al2O3复相陶瓷颗粒制备:
(d)、将经烧结后的复相陶瓷坯体经颚式破碎机破碎、分筛,获得3mm的表面粗糙的复相陶瓷颗粒;
(e)、将3mm的陶瓷颗粒放入电炉中烧结,升温速度55℃/h,烧结温度1560℃,保温2.5小时,冷却速度95℃/h,冷却到560℃出炉空冷,断裂韧性8.4J/cm2,硬度HV1390。
图1为本实施例2制备的ZrO2-Al2O3复相陶瓷颗粒照片;
图2为本实施例2制备的ZrO2-Al2O3复相陶瓷颗粒X衍射图。
(3)、ZrO2-Al2O3复相陶瓷颗粒应用:将上述ZrO2-Al2O3陶瓷颗粒用重力浇铸的方法与高锰钢(陶瓷颗粒与高锰钢体积比为1:1.1)复合,获得ZrO2-Al2O3复相陶瓷颗粒增强体增强高锰钢基结合良好的抗磨复合材料如图3所示的显微照片,其复合材料抗磨性是高锰钢基体的4倍。
实施例3
(1)、ZrO2-Al2O3复相陶瓷坯体:
(a)将重量百分比15%稳定ZrO2(稳定ZrO2中含其质量百分比5%的Y2O3)和85%Al2O3粉末按比例装入球磨罐中,料球比3:1,球磨35小时,球磨机转速180转/分钟,球磨用ZrO2硬质球,球磨罐用聚酯材料制得;
(b)、将球磨后的混合物放入模具中等静压成型,成型压力280MPa,保压时间0.8h,制得ZrO2-Al2O3复相陶瓷坯体;
(c)、将复相陶瓷坯体放入电炉中烧结,烧结温度1170℃,保温2.5小时,升温速度55℃/h。
(2)、ZrO2-Al2O3复相陶瓷颗粒制备:
(d)、将经烧结后的复相陶瓷坯体经颚式破碎机破碎、分筛,获得5mm的表面粗糙的复相陶瓷颗粒;
(e)、将5mm的陶瓷颗粒放入电炉中烧结,升温速度50℃/h,烧结温度1570℃,保温2.5小时,冷却速度85℃/h,冷却到570℃出炉空冷,断裂韧性7.9J/cm2,硬度HV1460。
(3)、ZrO2-Al2O3复相陶瓷颗粒应用:将上述ZrO2-Al2O3陶瓷颗粒用重力浇铸的方法与球墨铸铁(陶瓷颗粒与球墨铸铁体积比为1:1.2)复合,获得ZrO2-Al2O3复相陶瓷颗粒增强体增强球墨铸铁基结合良好的抗磨复合材料,其复合材料抗磨性是球墨铸铁基体的4倍。
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。

Claims (10)

1.一种抗磨用ZrO2-Al2O3复相陶瓷颗粒,其特征在于其成分重量百分比组成为:10-90%的稳定ZrO2以及10-90%的Al2O3
其中稳定ZrO2包含选自MgO2、TiO2、Y2O3中的一种或两种以上任意比例混合的稳定剂,所述稳定剂含量不超过ZrO2重量的5%。
2.一种制备如权利要求1所述的抗磨用ZrO2-Al2O3复相陶瓷颗粒的方法,其特征在于包括以下步骤:
(1)将稳定ZrO2和Al2O3粉末按比例装入球磨罐中球磨,所述稳定ZrO2和Al2O3粉末用量质量百分比分别为稳定ZrO2 10-90%以及Al2O3 10-90%;
(2)将球磨后的混合物放入模具中等静压成型制得ZrO2-Al2O3复相陶瓷坯体;
(3)将复相陶瓷坯体放入电炉中烧结,烧结温度1100℃-1200℃,保温2-3小时;
(4)将经烧结后的复相陶瓷坯体经破碎、分筛,获得0.5-7mm的表面粗糙的复相陶瓷颗粒。
3.根据权利要求2所述的抗磨用ZrO2-Al2O3复相陶瓷颗粒的制备方法,其特征在于:还包括将0.5-7mm的陶瓷颗粒放入电炉中烧结及冷却的步骤,烧结升温速度<60℃/h,烧结温度1500-1600℃,保温2-3小时,冷却速度<100℃/h,冷却到500-600℃出炉空冷。
4.根据权利要求2所述的抗磨用ZrO2-Al2O3复相陶瓷颗粒的制备方法,其特征在于:所述步骤(1)中料球比3:1,球磨用ZrO2硬质球,球磨罐用聚酯材料制得,球磨机转速100-200转/分钟,球磨12-36小时。
5.根据权利要求2所述的抗磨用ZrO2-Al2O3复相陶瓷颗粒的制备方法,其特征在于:所述步骤(2)中,成型压力250-300MPa,保压时间0.5-1h。
6.根据权利要求2所述的抗磨用ZrO2-Al2O3复相陶瓷颗粒的制备方法,其特征在于:所述步骤(3)进行烧结的升温速度<80℃/h。
7.根据权利要求2所述的抗磨用ZrO2-Al2O3复相陶瓷颗粒的制备方法,其特征在于:所述步骤(3)中破碎采用颚式破碎机。
8.根据权利要求1所述抗磨用ZrO2-Al2O3复相陶瓷颗粒在制备ZrO2-Al2O3复相陶瓷颗粒增强体增强高铬铸铁基抗磨复合材料的应用,作为优选采用重力浇铸的方法与高铬铸铁复合,ZrO2-Al2O3复相陶瓷颗粒与高铬铸铁体积比小于1:1。
9.根据权利要求1所述抗磨用ZrO2-Al2O3复相陶瓷颗粒在制备ZrO2-Al2O3复相陶瓷颗粒增强体增强合金钢基抗磨复合材料的应用,作为优选采用重力浇铸的方法与合金钢复合,ZrO2-Al2O3复相陶瓷颗粒与合金钢体积比小于1:1。
10.根据权利要求1所述抗磨用ZrO2-Al2O3复相陶瓷颗粒在制备ZrO2-Al2O3复相陶瓷颗粒增强体增强球墨铸铁基抗磨复合材料的应用,作为优选采用重力浇铸的方法与球墨铸铁复合,ZrO2-Al2O3复相陶瓷颗粒与球墨铸铁体积比小于1:1。
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