CN106180953A - The saw bit matrix positioner of diamond saw chip bonding machine - Google Patents
The saw bit matrix positioner of diamond saw chip bonding machine Download PDFInfo
- Publication number
- CN106180953A CN106180953A CN201610524877.XA CN201610524877A CN106180953A CN 106180953 A CN106180953 A CN 106180953A CN 201610524877 A CN201610524877 A CN 201610524877A CN 106180953 A CN106180953 A CN 106180953A
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- China
- Prior art keywords
- plate
- bit matrix
- saw bit
- saw
- bonding machine
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/20—Tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention provides the saw bit matrix positioner of a kind of diamond saw chip bonding machine, belong to welding technology field.It solving existing saw bit matrix and be pressed within after block and outer briquetting clamp, the outer edge of saw bit matrix is to curving；In high-frequency heating welding saw tooth process, saw bit matrix is heated causes saw bit matrix to lose recovery capability.The saw bit matrix positioner of this diamond saw blade bonding machine, including lifter plate and for saw bit matrix against backup plate, there is on backup plate locating dowel, by backup plate can be made to be connected along the second guidance set moved relative to diamond saw blade thickness direction between backup plate with lifter plate, between backup plate and lifter plate, it is provided with elastic spacing structure.Portable plate is driven to move inward and the elasticity of compression position limiting structure when interior briquetting and outer briquetting clamping saw bit matrix；The outer edge i.e. avoiding saw bit matrix is pressed within saw bit matrix after block clamps with outer briquetting and deforms, and then improves substrate matrix flatness, it is achieved improve saw blade quality.
Description
The application is diamond saw chip bonding machine filed in 10 days Mays in 2015, Application No. 201510237238.0
Divisional application.
Technical field
The invention belongs to welding technology field, relate to a kind of diamond saw chip bonding machine, particularly diamond saw blade welding
The saw bit matrix positioner of machine
Background technology
Diamond saw chip bonding machine is a kind of welding equipment being welded on circular base by diamond segment specially.Use
The diamond saw blade of above-mentioned bonding machine welding has that cutter head is firm, precision is high, stability in use advantages of higher；But there is also one
A little not enough: when utilizing diamond saw chip bonding machine welding diamond saw blade, saw bit matrix is fixed by saw bit matrix fixing tool
On support；Saw bit matrix is positioned by basal body positioning device again, a kind of circular saw blade welding machine recorded such as Chinese patent literature
In basal body positioning device (Authorization Notice No. CN201711721U).After saw bit matrix is pressed within block and the clamping of outer briquetting, saw blade
The outer edge of matrix is to curving；In high-frequency heating welding saw tooth process, saw bit matrix is heated causes saw bit matrix to lose
Recovery capability, causes the saw bit matrix roughness descent after cooling, and then affects saw blade quality.
Pertinent literature about bonding machine is more, a kind of diamond tool bonding machine (Shen recorded such as Chinese patent literature
Please publication No.: CN103223538A), including frame and the positioning tool that is fixed in frame, positioning tool is arranged over cutter head
Clamping device, is provided with the actuator that cutter head clamping device can be made to move horizontally between cutter head clamping device and frame；Cutter head clamps
It is sequentially provided with welding rod seat relative to the side of positioning tool on the movement locus line of device and dips in glue station one, relative to location work
The opposite side of dress is sequentially provided with and dips in glue station two and cutter head positioning seat；Frame is provided with synchronization-moving with cutter head clamping device flat
Moving seat, translating base is provided with suction weld tabs device and dips in adhesive dispenser.Although this diamond tool bonding machine can realize automatic welding, but
Diamond tool model to be welded is different, is both needed to butt welding machine and is adjusted.Diameter such as diamond saw blade is different, matrix
Thickness also differs, and same diameter also likely to be present the situation that thickness is different, in order to guarantee fund's diamond tool bit is the most right with matrix,
Then must adjust cutter head clamping device, suction weld tabs device every time, dip in adhesive dispenser, welding rod seat and the position of welding rod feed mechanism.
In actual production, manually adjust above-mentioned component locations and there is the problem that adjustment correction is loaded down with trivial details, in order to ensure production efficiency, then
Matrix thickness need to be measured classification, and carry out similar thickness matrix adjusting again after batch welds and correcting bonding machine.
Those skilled in the art are the targets always pursued to raising welding efficiency and welding quality.
Summary of the invention
The present invention proposes the saw bit matrix positioner of a kind of particularly diamond saw chip bonding machine, the invention solves the problems that
Technical problem is how improve the diamond saw blade quality utilizing diamond saw chip bonding machine to weld.
Solving the technical problem that of the present invention can be realized by following technical proposal:
The saw bit matrix positioner of this diamond saw blade bonding machine, including lifter plate and for saw bit matrix against lean on
Plate, backup plate has locating dowel, by backup plate can be made to move along relative to diamond saw blade thickness direction between backup plate and lifter plate
The second dynamic guidance set is connected, and is provided with elastic spacing structure between backup plate and lifter plate.
Portable plate is driven to move inward and the elasticity of compression position limiting structure when interior briquetting and outer briquetting clamping saw bit matrix；I.e. keep away
Exempt from the outer edge of saw bit matrix to be pressed within saw bit matrix after block clamps with outer briquetting and deform, and then it is smooth to improve substrate matrix
Degree, it is achieved improve saw blade quality.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of this diamond saw blade bonding machine.
Fig. 2 is locking structure schematic diagram in this diamond saw blade bonding machine.
Fig. 3 is saw bit matrix fixing tool main TV structure schematic diagram in embodiment two.
Fig. 4 is saw bit matrix fixing tool sectional structure schematic diagram in embodiment two.
In figure, 1, frame；2, welding rod seat；3, glue station is dipped in；4, weld tabs device is inhaled；5, adhesive dispenser is dipped in；6, saw bit matrix is solid
Determine frock；6a, lifter plate；6b, portable plate；6c, backup plate；6d, locating dowel；6e, the 4th motor；6f, the second guidance set；6g、
Limit journey bolt；6h, limit journey nut；6i, the second spring；7, cutter head clamping device；7a, the 3rd motor；8, slide plate；9, saw bit matrix
Measurer for thickness；10, the first guidance set；11, weld tabs feedway；12, the first motor；13, translating base；14, electric sliding
Platform；14a, the second motor；15, guide rail；16, nut；17, bolt；18, the first spring.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
Embodiment one
As it is shown in figure 1, this diamond saw blade bonding machine includes frame 1, control circuit, welding rod seat 2, dips in glue station 3, suction weldering
Sheet devices 4, dip in adhesive dispenser 5, saw bit matrix fixing tool 6, cutter head clamping device 7 and slide plate 8.
Part based on frame 1, can be directly placed on ground, and miscellaneous part is directly or indirectly mounted in frame 1.Saw
Sheet matrix fixing tool 6 is for stationary saw sheet matrix, and the saw bit matrix fixed is vertically arranged.Cutter head clamping device 7 is used for pressing from both sides
Holding diamond segment, cutter head clamping device 7 is arranged in frame 1, cutter head clamping device 7 can move horizontally relative to frame 1 and
Moving direction is perpendicular with the saw bit matrix thickness direction being fixed on saw bit matrix fixing tool 6.Welding rod seat 2 is for needed for soldering
Welding rod place parts.Dipping in glue station 3 is the container depositing soldering glue.Inhale weld tabs device 4 can will be placed on welding rod seat 2
Welding rod adsorbs, and can be moved by welding rod to saw bit matrix outer edge surface top by mobile weld tabs device 4 of inhaling.Dip in adhesive dispenser 5 energy
Dip the soldering glue in glue station 3, dip in adhesive dispenser 5 by movement and the soldering glue dipped can be coated in saw bit matrix outer edge surface
At top.Control circuit is PLC, has control strategy in it.
Saw bit matrix fixing tool 6 has lifter plate 6a, is connected by guide rail 15 between lifter plate 6a with frame 1.Rise
It is fixed with saw bit matrix measurer for thickness 9 on fall plate 6a；Saw bit matrix measurer for thickness 9 has a sensor, sensor and
Control circuit electrically connects.
Slide plate 8 is positioned at above saw bit matrix fixing tool 6, between slide plate 8 and frame 1 by can make slide plate 8 along relative to
The first guidance set 10 that diamond saw blade thickness direction moves is connected；Welding rod seat 2 and dip in glue station 3 and be each attached to slide plate 8
On；Weld tabs feedway 11 it is further fixed on slide plate 8.The locking structure that slide plate 8 can be made static it is provided with between slide plate 8 and frame 1.
Specifically, as in figure 2 it is shown, locking structure includes being fixed on slide plate 8 top nut 16, the bolt 17 threadeded with nut 16,
Bolt 17 is positioned in frame 1.Sheathed first spring 18 on bolt 17, the two ends of the first spring 18 bear against nut 16 He
In frame 1.Being fixed with the first motor 12 in frame 1, the rotating shaft of the first motor 12 is connected with bolt 17；First motor 12 and control
Circuit electrically connects.
Frame 1 is provided with the translating base 13 that can move horizontally, and translating base 13 is rigidly connected with cutter head clamping device 7, i.e. cutter
Head clamping device 7 move drive translating base 13 synchronizing moving, translating base 13, welding rod seat 2 and dip in glue station 3 be positioned at cutter head clamping dress
Put the same side of 7.It is fixed with electronic slide unit 14 on translating base 13, inhales weld tabs device 4 and dip in adhesive dispenser 5 and be each attached to electronic slide unit
14, inhale weld tabs device 4 and dip in adhesive dispenser 5 and welding rod seat 2 and dip in the setting of glue station 3 one_to_one corresponding.Electronic slide unit 14 glide direction
Identical with diamond saw blade thickness direction, electronic slide unit 14 has the second motor 14a, the second motor 14a and is electrically connected with control circuit
Connect.
Cutter head clamping device 7 has contiguous block and pneumatic chuck, is connected by lift cylinder between contiguous block and frame 1
Connect；By pneumatic chuck can be driven along moving relative to diamond saw blade thickness direction and having between pneumatic chuck and contiguous block
The guiding of the 3rd motor 7a drives assembly；3rd motor 7a electrically connects with control circuit.
Ensure in the diamond segment thickness direction clamped by cutter head clamping device 7 before welding first diamond saw blade
On the heart, welding rod seat 2, welding rod width is centrally located on same straight line；Such as above-mentioned straight line and briquetting abutment face weight in saw bit matrix
Close, so measure, according to saw bit matrix measurer for thickness 9, numerical control the first motor the 12, second motor that saw bit matrix obtains
14a and the 3rd motor 7a motion, makes above-mentioned straight line and is fixed on saw bit matrix thickness direction center on saw bit matrix fixing tool 6
Overlap.If saw bit matrix thickness is 10 thickness, control circuit controls first motor the 12, second motor 14a and the 3rd motor 7a fortune
Moving makes pneumatic chuck, electronic slide unit 14 and slide plate 8 move 5 the most laterally.
Embodiment two
The present embodiment is essentially identical with structure and the principle of embodiment one, and essentially identical part no longer burden describes, and only retouches
Stating different place, different place is: as shown in Figure 3 and Figure 4, and saw bit matrix fixing tool 6 also includes portable plate
6b and backup plate 6c；Backup plate 6c for for saw bit matrix against, backup plate 6c has locating dowel 6d, the centre bore of saw bit matrix is enclosed within
In locating dowel 6d, pressing plate is set in outside and just can realize saw bit matrix and fix.Backup plate 6c is positioned on portable plate 6b, backup plate 6c phase
Can rotate in a circumferential direction for portable plate 6b.The 4th motor 6e, the rotating shaft of the 4th motor 6e and backup plate 6c phase it is fixed with on portable plate 6b
Even, being servomotor or motor as advantage the 4th motor 6e, the 4th motor 6e electrically connects with control circuit, and then according to
The number of teeth of diamond saw blade controls the 4th motor 6e and drives backup plate 6c to rotate the required number of degrees；Realize automatic indexing.
By backup plate 6c edge can be made to move relative to diamond saw blade thickness direction between portable plate 6b and lifter plate 6a
Second guidance set 6f is connected, and is provided with elastic spacing structure between backup plate 6c and lifter plate 6a.Elastic spacing structure includes solid
The limit journey bolt 6g being scheduled on lifter plate 6a, limit journey bolt 6g connect limited journey nut 6h through portable plate 6b, limit journey bolt 6g
On be arranged with the second spring 6i, the two ends of the second spring 6i lean with lifter plate 6a and portable plate 6b respectively.When welding completes
When one tooth and interior briquetting unclamp saw bit matrix with outer briquetting, under the elastic force effect of the second spring 6i, portable plate 6b is laterally
Mobile small distance, it is to avoid the problem that saw bit matrix is touched with interior briquetting and outer briquetting and caused abutment face to be worn, and then ensure
Welding quality.Portable plate 6b is driven to move inward and compress the second spring 6i when interior briquetting and outer briquetting clamping saw bit matrix.
Regulate portable plate 6b displacement laterally by knob limit journey nut 6h, and then ensure interior briquetting and outer briquetting pine
After opening saw bit matrix, saw bit matrix will not be touched with interior briquetting and outer briquetting.
Embodiment three
The present embodiment is essentially identical with structure and the principle of embodiment one, and essentially identical part no longer burden describes, and only retouches
Stating different place, different place is: arrange between frame 1 and slide plate 8 is not the first spring 18, but first
Cylinder, the cylinder body of the first cylinder is fixed in frame 1, and piston rod can lean with slide plate 8；In other periods that motor runs,
The piston rod of the first cylinder leans with slide plate 8, improves the self-locking property between bolt 17 and nut 16.The period is run at motor
In, the piston rod retraction of the first cylinder, separate with slide plate 8, make motor be more easy to drive bolt 17 to rotate, adjust lighter.
Embodiment four
The present embodiment is essentially identical with structure and the principle of embodiment two, and essentially identical part no longer burden describes, and only retouches
Stating different place, different place is: elastic spacing structure includes the second cylinder being fixed on lifter plate 6a, when
Having welded after a tooth and interior briquetting unclamp saw bit matrix with outer briquetting, the piston rod of the second cylinder stretches out and portable plate 6b phase
Against and promote portable plate 6b to move small distance laterally, it is to avoid saw bit matrix and interior briquetting and the touching of outer briquetting and cause against
The problem that face is worn, and then ensure welding quality.Before interior briquetting with outer briquetting clamping saw bit matrix, the work of the second cylinder
Stopper rod bounces back.
Claims (7)
1. the saw bit matrix positioner of a diamond saw chip bonding machine, it is characterised in that include lifter plate (6a) and backup plate
(6c), backup plate (6c) has locating dowel (6d), by backup plate (6c) can be made along relative between backup plate (6c) with lifter plate (6a)
The second guidance set (6f) moved in diamond saw blade thickness direction is connected, and is provided with between backup plate (6c) and lifter plate (6a)
Elastic spacing structure.
The saw bit matrix positioner of diamond saw chip bonding machine the most according to claim 1, it is characterised in that described bullet
Property position limiting structure include limit journey bolt (6g) that is fixed on lifter plate (6a), limit journey bolt (6g) connects through backup plate (6c) to be had
Limit journey nut (6h), limit journey bolt (6g) is arranged with the second spring (6i), the two ends of the second spring (6i) respectively with lifter plate
(6a) lean with backup plate (6c).
The saw bit matrix positioner of diamond saw chip bonding machine the most according to claim 1, it is characterised in that elastic limit
Bit architecture includes the second cylinder, and the cylinder body of the second cylinder is fixing with lifter plate (6a) to be connected, the piston rod of the second cylinder can with lean on
Plate (6c) leans.
The saw bit matrix positioner of diamond saw chip bonding machine the most according to claim 1, it is characterised in that this saw blade
Matrix fixing tool also includes that portable plate (6b), backup plate (6c) are positioned on portable plate (6b), and elastic spacing structure is arranged on work
Dynamic between plate (6b) and lifter plate (6a).
The saw bit matrix positioner of diamond saw chip bonding machine the most according to claim 4, it is characterised in that described work
Being fixed with the 4th motor (6e) on dynamic plate (6b), the rotating shaft of the 4th motor (6e) is connected with backup plate (6c).
6. according to the saw bit matrix positioner of the diamond saw chip bonding machine described in claim 4 or 5, it is characterised in that bullet
Property position limiting structure include that limit journey bolt (6g) that is fixed on lifter plate (6a), limit journey bolt (6g) connect through portable plate (6b)
Limited journey nut (6h), limit journey bolt (6g) is arranged with the second spring (6i), the two ends of the second spring (6i) respectively with lifting
Plate (6a) and portable plate (6b) lean.
7. according to the saw bit matrix positioner of the diamond saw chip bonding machine described in claim 4 or 5, it is characterised in that bullet
Property position limiting structure include the second cylinder, the cylinder body of the second cylinder and lifter plate (6a) are fixing to be connected, the piston rod energy of the second cylinder
Lean with portable plate (6b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610524877.XA CN106180953B (en) | 2015-05-10 | 2015-05-10 | The saw bit matrix fixing tool of diamond saw chip bonding machine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610524877.XA CN106180953B (en) | 2015-05-10 | 2015-05-10 | The saw bit matrix fixing tool of diamond saw chip bonding machine |
| CN201510237238.0A CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510237238.0A Division CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106180953A true CN106180953A (en) | 2016-12-07 |
| CN106180953B CN106180953B (en) | 2018-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610524877.XA Active CN106180953B (en) | 2015-05-10 | 2015-05-10 | The saw bit matrix fixing tool of diamond saw chip bonding machine |
| CN201510237238.0A Active CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510237238.0A Active CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
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| CN (2) | CN106180953B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105300298B (en) * | 2015-11-06 | 2017-09-29 | 项俊俊 | Diamond segment parameter measuring apparatus |
| CN105234520B (en) * | 2015-11-06 | 2017-05-10 | 项俊俊 | Solder strip flux supply device of diamond cutting tool welding machine |
| CN106270894B (en) * | 2016-08-31 | 2018-10-26 | 昆山迈通自动化设备有限公司 | A kind of diamond bit brazing lines |
| CN109014472B (en) * | 2018-09-20 | 2024-01-19 | 深圳市金洲精工科技股份有限公司 | Welding device and welding gap control method |
| CN110919128A (en) * | 2019-12-17 | 2020-03-27 | 嘉兴卓尔精密机械有限公司 | Auxiliary device for brazing cutter head |
| CN111185709B (en) * | 2020-01-21 | 2021-08-27 | 台州市圣西亚金刚石设备有限公司 | Automatic loading and unloading device of thin-wall drill welding machine |
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| US3960310A (en) * | 1974-05-20 | 1976-06-01 | Lucian Nussbaum | Apparatus for brazing hardened tips to surfaces |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104889521B (en) | 2016-09-07 |
| CN106180953B (en) | 2018-07-17 |
| CN104889521A (en) | 2015-09-09 |
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