CN106180953B - The saw bit matrix fixing tool of diamond saw chip bonding machine - Google Patents
The saw bit matrix fixing tool of diamond saw chip bonding machine Download PDFInfo
- Publication number
- CN106180953B CN106180953B CN201610524877.XA CN201610524877A CN106180953B CN 106180953 B CN106180953 B CN 106180953B CN 201610524877 A CN201610524877 A CN 201610524877A CN 106180953 B CN106180953 B CN 106180953B
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- Prior art keywords
- bit matrix
- plate
- saw bit
- saw
- bonding machine
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/20—Tools
Abstract
The present invention provides a kind of saw bit matrix positioning devices of diamond saw chip bonding machine, belong to welding technology field.It solves existing saw bit matrix and is pressed within after block and outer briquetting clamp, and the outer edge of saw bit matrix is to curving；High-frequency heating is welded in saw tooth process, and saw bit matrix, which is heated, causes saw bit matrix to lose recovery capability.The saw bit matrix positioning device of this diamond saw blade bonding machine, including lifter plate and for saw bit matrix against backup plate, there is positioning column on backup plate, by the way that backup plate can be made to be connected along the second guidance set moved relative to diamond saw blade thickness direction between backup plate and lifter plate, elastic spacing structure is equipped between backup plate and lifter plate.Movable plate is driven to move inward the simultaneously elasticity of compression position limiting structure when interior briquetting clamps saw bit matrix with outer briquetting；It avoids the outer edge of saw bit matrix from being pressed within saw bit matrix after block is clamped with outer briquetting to deform, and then improves substrate matrix flatness, realize and improve saw blade quality.
Description
The application is diamond saw chip bonding machine filed in 10 days Mays in 2015, and application No. is 201510237238.0
Divisional application.
Technical field
The invention belongs to welding technology fields, are related to a kind of diamond saw chip bonding machine, especially diamond saw blade and weld
The saw bit matrix fixing tool of machine
Background technology
Diamond saw chip bonding machine is a kind of welding equipment being specially welded on diamond segment on circular base.Using
The diamond saw blade of above-mentioned bonding machine welding has many advantages, such as that cutter head is secured, precision is high, stability in use is high.
Pertinent literature about bonding machine is more, a kind of diamond tool bonding machine recorded such as Chinese patent literature（Shen
It please publication No.：CN103223538A）, including rack and the positioning tool being fixed on the rack, positioning tool top is equipped with cutter head
Clamping device, the actuator that cutter head clamping device moves horizontally can be made by being equipped between cutter head clamping device and rack；Cutter head is clamped
It is equipped with welding rod seat successively relative to the side of positioning tool on the movement locus line of device and dips in glue station one, relative to positioning work
The other side of dress is equipped with dips in glue station two and cutter head positioning seat successively；Rack is equipped with synchronization-moving flat with cutter head clamping device
Seat is moved, translating base, which is equipped with, to be inhaled weld tabs device and dip in adhesive dispenser.Although this diamond tool weld machine can realize automatic welding,
Diamond tool model to be welded is different, is both needed to butt welding machine and is adjusted.Diameter such as diamond saw blade is different, matrix
Thickness also differs, and same diameter is also likely to be present the different situation of thickness, in order to ensure diamond segment and matrix face,
The position that cutter head clamping device must then be adjusted every time, weld tabs device is inhaled, dip in adhesive dispenser, welding rod seat and welding rod feed mechanism.
In actual production, above-mentioned component locations are manually adjusted and there is a problem that adjustment correction is cumbersome, in order to ensure production efficiency, then
Classification need to be measured to matrix thickness, and adjusts and correct again bonding machine after carrying out batch welding to similar thickness matrix.
Those skilled in the art are the targets pursued always to improving welding efficiency and welding quality.
Invention content
The present invention proposes a kind of saw bit matrix fixing tool of diamond saw chip bonding machine, the invention solves technology
Problem is how to improve the efficiency and welding quality of diamond saw chip bonding machine welding diamond saw blade.
The technical problems to be solved of the present invention can be realized by following technical proposal：This diamond saw blade bonding machine
Saw bit matrix fixing tool, including lifter plate and for saw bit matrix against backup plate, there is on backup plate positioning column, backup plate and lifting
By the way that backup plate can be made to be connected along the second guidance set moved relative to diamond saw blade thickness direction between plate, backup plate and liter
It is equipped with elastic spacing structure between drop plate.
Description of the drawings
Fig. 1 is the main structure diagram of this diamond saw blade bonding machine.
Fig. 2 is locking structure schematic diagram in this diamond saw blade bonding machine.
Fig. 3 is saw bit matrix fixing tool main structure diagram in embodiment two.
Fig. 4 is saw bit matrix fixing tool schematic cross-sectional view in embodiment two.
In figure, 1, rack；2, welding rod seat；3, glue station is dipped in；4, weld tabs device is inhaled；5, adhesive dispenser is dipped in；6, saw bit matrix is solid
Determine tooling；6a, lifter plate；6b, movable plate；6c, backup plate；6d, positioning column；6e, the 4th motor；6f, the second guidance set；6g、
Mileage limiting bolt；6h, limit journey nut；6i, second spring；7, cutter head clamping device；7a, third motor；8, slide plate；9, saw bit matrix
Measurer for thickness；10, the first guidance set；11, weld tabs feedway；12, first motor；13, translating base；14, electric sliding
Platform；14a, the second motor；15, guide rail；16, nut；17, bolt；18, the first spring.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
Embodiment one
As shown in Figure 1, this diamond saw blade bonding machine includes rack 1, control circuit, welding rod seat 2, dips in glue station 3, inhales weldering
Sheet devices 4 dip in adhesive dispenser 5, saw bit matrix fixing tool 6, cutter head clamping device 7 and slide plate 8.
Part based on rack 1 can be directly placed on ground, and other component is directly or indirectly mounted in rack 1.Saw
For fixing saw bit matrix, fixed saw bit matrix is vertically arranged sheet matrix fixing tool 6.Cutter head clamping device 7 is for pressing from both sides
Hold diamond segment, cutter head clamping device 7 is arranged in rack 1, cutter head clamping device 7 can be moved horizontally relative to rack 1 and
Moving direction and the saw bit matrix thickness direction being fixed on saw bit matrix fixing tool 6 are perpendicular.Welding rod seat 2 is needed for soldering
Welding rod place component.Dip in the container that glue station 3 is storage soldering glue.Inhaling weld tabs device 4 can will be placed on welding rod seat 2
Welding rod adsorbs, and can be moved to welding rod at saw bit matrix outer edge surface top by mobile weld tabs device 4 of inhaling.Dip in 5 energy of adhesive dispenser
The soldering glue in glue station 3 is dipped, the soldering glue dipped can be coated in by saw bit matrix outer edge surface by the mobile adhesive dispenser 5 that dips in
At top.Control circuit is PLC, interior to have control strategy.
Saw bit matrix fixing tool 6 has lifter plate 6a, is connected by guide rail 15 between lifter plate 6a and rack 1.It rises
It is fixed with saw bit matrix measurer for thickness 9 on drop plate 6a；Saw bit matrix measurer for thickness 9 have sensor, sensor and
Control circuit is electrically connected.
Slide plate 8 is located at the top of saw bit matrix fixing tool 6, between slide plate 8 and rack 1 by can make slide plate 8 along relative to
First guidance set 10 of diamond saw blade thickness direction movement is connected；It welding rod seat 2 and dips in glue station 3 and is each attached to slide plate 8
On；Weld tabs feedway 11 is further fixed on slide plate 8.The locking structure that slide plate 8 can be made static is equipped between slide plate 8 and rack 1.
Specifically, as shown in Fig. 2, locking structure includes being fixed on 8 top nut 16 of slide plate, the bolt 17 being threadedly coupled with nut 16,
Bolt 17 is located in rack 1.The first spring 18 is arranged on bolt 17, the both ends of the first spring 18 are born against in 16 He of nut
In rack 1.First motor 12 is fixed in rack 1, the shaft of first motor 12 is connected with bolt 17；First motor 12 and control
Circuit is electrically connected.
Rack 1 is equipped with the translating base 13 that can be moved horizontally, and translating base 13 is rigidly connected with cutter head clamping device 7, i.e. knife
Head clamping device 7 movement drive 13 synchronizing moving of translating base, translating base 13, welding rod seat 2 and dip in glue station 3 be located at cutter head clamping fill
Set 7 the same side.It is fixed with electronic slide unit 14 on translating base 13, inhales weld tabs device 4 and dip in adhesive dispenser 5 and be each attached to electronic slide unit
14, it inhales weld tabs device 4 and dips in adhesive dispenser 5 and welding rod seat 2 and dip in glue station 3 and be arranged in a one-to-one correspondence.14 glide direction of electronic slide unit
Identical as diamond saw blade thickness direction, there is electronic slide unit 14 second motor 14a, the second motor 14a to be electrically connected with control circuit
It connects.
Cutter head clamping device 7 has link block and pneumatic chuck, is connected by lifting cylinder between link block and rack 1
It connects；By the way that pneumatic chuck edge can be driven to move and have relative to diamond saw blade thickness direction between pneumatic chuck and link block
The guiding drive component of third motor 7a；Third motor 7a is electrically connected with control circuit.
First diamond saw blade of welding ensures before in the diamond segment thickness direction being clamped by cutter head clamping device 7
Welding rod width direction center is located along the same line on the heart, welding rod seat 2；Such as above-mentioned straight line and briquetting abutment face weight in saw bit matrix
It closes, Numerical Control first motor 12, the second motor that saw bit matrix obtains is measured according to saw bit matrix measurer for thickness 9 in this way
14a and the 7a movements of third motor, make above-mentioned straight line and are fixed on saw bit matrix thickness direction center on saw bit matrix fixing tool 6
It overlaps.If saw bit matrix thickness is 10 ㎜ thick, control circuit controls first motor 12, the second motor 14a and third motor 7a fortune
It is dynamic that pneumatic chuck, electronic slide unit 14 and slide plate 8 is made to move 5 ㎜ outward.
Embodiment two
The present embodiment is essentially identical with the structure and principle of embodiment one, and the no longer burden description of essentially identical place is only retouched
Different place is stated, different place is：As shown in Figure 3 and Figure 4, saw bit matrix fixing tool 6 further includes movable plate
6b and backup plate 6c；Backup plate 6c is used for for saw bit matrix against having positioning column 6d on backup plate 6c, the centre bore of saw bit matrix is sleeved on
On positioning column 6d, pressing plate is arranged on the outside just can realize that saw bit matrix is fixed.Backup plate 6c is located on movable plate 6b, backup plate 6c phases
It can rotate in a circumferential direction for movable plate 6b.The 4th motor 6e, shaft and the backup plate 6c phases of the 4th motor 6e are fixed on movable plate 6b
Even, it is servo motor or stepper motor as the 4th motor 6e of advantage, the 4th motor 6e is electrically connected with control circuit, and then basis
The 4th motor 6e of number of teeth control of diamond saw blade drives the number of degrees needed for backup plate 6c rotations；Realize automatic indexing.
By the way that the edges backup plate 6c can be made to be moved relative to diamond saw blade thickness direction between movable plate 6b and lifter plate 6a
Second guidance set 6f is connected, and elastic spacing structure is equipped between backup plate 6c and lifter plate 6a.Elastic spacing structure includes solid
The mileage limiting bolt 6g being scheduled on lifter plate 6a, mileage limiting bolt 6g pass through movable plate 6b connections limited journey nut 6h, mileage limiting bolt 6g
On be arranged with second spring 6i, the both ends of second spring 6i lean with lifter plate 6a and movable plate 6b respectively.When welding is completed
When one tooth and interior briquetting and outer briquetting release saw bit matrix, under the elastic force effect of second spring 6i, movable plate 6b is outward
Mobile small distance avoids the problem that saw bit matrix is touched with interior briquetting and outer briquetting and abutment face is caused to be worn, and then ensures
Welding quality.Movable plate 6b is driven to move inward and compress second spring 6i when interior briquetting clamps saw bit matrix with outer briquetting.
Journey nut 6h is limited by knob and adjusts movable plate 6b displacement distances outward, and then ensures interior briquetting and outer briquetting pine
After opening saw bit matrix, saw bit matrix will not be touched with interior briquetting and outer briquetting.
Embodiment three
The present embodiment is essentially identical with the structure and principle of embodiment one, and the no longer burden description of essentially identical place is only retouched
Different place is stated, different place is：Not instead of the first spring 18 being arranged between rack 1 and slide plate 8, first
The cylinder body of cylinder, the first cylinder is fixed in rack 1, and piston rod can lean with slide plate 8；In other periods of motor operation,
The piston rod of first cylinder leans with slide plate 8, improves the self-locking property between bolt 17 and nut 16.In the motor operation period
Interior, the piston rod retraction of the first cylinder detaches with slide plate 8, so that motor is more easy to that bolt 17 is driven to rotate, adjustment is lighter.
Example IV
The present embodiment is essentially identical with the structure and principle of embodiment two, and the no longer burden description of essentially identical place is only retouched
Different place is stated, different place is：Elastic spacing structure includes the second cylinder being fixed on lifter plate 6a, when
A tooth is completed in welding and interior briquetting is with after outer briquetting release saw bit matrix, and the piston rod of the second cylinder stretches out and movable plate 6b phases
Against and push movable plate 6b to move small distance outward, avoid saw bit matrix and interior briquetting and the touching of outer briquetting and cause against
The problem of face is worn, and then ensure welding quality.Before interior briquetting and outer briquetting clamp saw bit matrix, the work of the second cylinder
Stopper rod bounces back.
Claims (6)
1. a kind of saw bit matrix fixing tool of diamond saw chip bonding machine, which is characterized in that including lifter plate（6a）, movable plate
（6b）And backup plate（6c）, backup plate（6c）It is located in movable plate（6b）On, backup plate（6c）It is upper that there is positioning column（6d）, movable plate（6b）
With lifter plate（6a）Between by the way that backup plate can be made（6c）Along the second guidance set moved relative to diamond saw blade thickness direction
（6f）It is connected, backup plate（6c）With lifter plate（6a）Between be equipped with elastic spacing structure.
2. the saw bit matrix fixing tool of diamond saw chip bonding machine according to claim 1, which is characterized in that the bullet
Property position limiting structure include be fixed on lifter plate（6a）On mileage limiting bolt（6g）, mileage limiting bolt（6g）Across movable plate（6b）Connection
Limited journey nut（6h）, mileage limiting bolt（6g）On be arranged with second spring（6i）, second spring（6i）Both ends respectively with lifting
Plate（6a）And movable plate（6b）It leans.
3. the saw bit matrix fixing tool of diamond saw chip bonding machine according to claim 1, which is characterized in that elasticity limit
Bit architecture includes the second cylinder, the cylinder body and lifter plate of the second cylinder（6a）It is fixedly connected, the piston rod of the second cylinder can be with work
Movable plate（6b）It leans.
4. the saw bit matrix fixing tool of diamond saw chip bonding machine according to claim 1, which is characterized in that the work
Movable plate（6b）On be fixed with the 4th motor（6e）, the 4th motor（6e）Shaft and backup plate（6c）It is connected.
5. the saw bit matrix fixing tool of diamond saw chip bonding machine according to claim 1 or 4, which is characterized in that bullet
Property position limiting structure include be fixed on lifter plate（6a）On mileage limiting bolt（6g）, mileage limiting bolt（6g）Across movable plate（6b）Connection
Limited journey nut（6h）, mileage limiting bolt（6g）On be arranged with second spring（6i）, second spring（6i）Both ends respectively with lifting
Plate（6a）And movable plate（6b）It leans.
6. the saw bit matrix fixing tool of diamond saw chip bonding machine according to claim 1 or 4, which is characterized in that bullet
Property position limiting structure include the second cylinder, the cylinder body and lifter plate of the second cylinder（6a）It is fixedly connected, the piston rod energy of the second cylinder
With movable plate（6b）It leans.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610524877.XA CN106180953B (en) | 2015-05-10 | 2015-05-10 | The saw bit matrix fixing tool of diamond saw chip bonding machine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610524877.XA CN106180953B (en) | 2015-05-10 | 2015-05-10 | The saw bit matrix fixing tool of diamond saw chip bonding machine |
| CN201510237238.0A CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510237238.0A Division CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106180953A CN106180953A (en) | 2016-12-07 |
| CN106180953B true CN106180953B (en) | 2018-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610524877.XA Active CN106180953B (en) | 2015-05-10 | 2015-05-10 | The saw bit matrix fixing tool of diamond saw chip bonding machine |
| CN201510237238.0A Active CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510237238.0A Active CN104889521B (en) | 2015-05-10 | 2015-05-10 | Diamond saw chip bonding machine |
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| Country | Link |
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| CN (2) | CN106180953B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105300298B (en) * | 2015-11-06 | 2017-09-29 | 项俊俊 | Diamond segment parameter measuring apparatus |
| CN105234520B (en) * | 2015-11-06 | 2017-05-10 | 项俊俊 | Solder strip flux supply device of diamond cutting tool welding machine |
| CN106270894B (en) * | 2016-08-31 | 2018-10-26 | 昆山迈通自动化设备有限公司 | A kind of diamond bit brazing lines |
| CN109014472B (en) * | 2018-09-20 | 2024-01-19 | 深圳市金洲精工科技股份有限公司 | Welding device and welding gap control method |
| CN110919128A (en) * | 2019-12-17 | 2020-03-27 | 嘉兴卓尔精密机械有限公司 | Auxiliary device for brazing cutter head |
| CN111185709B (en) * | 2020-01-21 | 2021-08-27 | 台州市圣西亚金刚石设备有限公司 | Automatic loading and unloading device of thin-wall drill welding machine |
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| US3960310A (en) * | 1974-05-20 | 1976-06-01 | Lucian Nussbaum | Apparatus for brazing hardened tips to surfaces |
| US4358045A (en) * | 1980-08-13 | 1982-11-09 | Jacobsen George H | Tip positioning brazing fixture |
| JPH06238435A (en) * | 1991-12-24 | 1994-08-30 | Sanritsu Seiki Kk | Holding/transferring device of blade tip |
| CN201493626U (en) * | 2009-04-24 | 2010-06-02 | 项大清 | Saw blade substrate tooth site positioning device |
| CN201711721U (en) * | 2010-06-07 | 2011-01-19 | 项大清 | Basal body positioning device used in circular saw blade welding machine |
| CN202571586U (en) * | 2012-01-16 | 2012-12-05 | 日照海恩锯业有限公司 | Automatic welding table for diamond circular saw web |
| CN103223538B (en) * | 2013-04-15 | 2016-01-06 | 项大清 | Diamond tool bonding machine |
| CN203236086U (en) * | 2013-04-15 | 2013-10-16 | 项大清 | Soldering lug feed device for diamond cutting tool welding machine |
| CN203236182U (en) * | 2013-04-15 | 2013-10-16 | 项大清 | Thin-wall drill barrel locating device of diamond thin-wall drill welding machine |
| CN103322959B (en) * | 2013-06-04 | 2016-08-17 | 项大清 | Diamond saw chip bonding machine |
| CN203298757U (en) * | 2013-06-04 | 2013-11-20 | 项大清 | Diamond saw blade thickness measure apparatus and welding machine with the measure apparatus |
| CN203592193U (en) * | 2013-11-29 | 2014-05-14 | 东莞市俊知自动机械有限公司 | Saw web bearing clamping device |
| CN203751556U (en) * | 2014-01-21 | 2014-08-06 | 项大清 | Tool bit conveying system for diamond tool welding machine |
| CN203973071U (en) * | 2014-07-15 | 2014-12-03 | 福建南安市华天机械有限公司 | A kind of diamond saw chip bonding machine |
| CN204565369U (en) * | 2015-05-10 | 2015-08-19 | 项俊俊 | Diamond saw chip bonding machine |
-
2015
- 2015-05-10 CN CN201610524877.XA patent/CN106180953B/en active Active
- 2015-05-10 CN CN201510237238.0A patent/CN104889521B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN106180953A (en) | 2016-12-07 |
| CN104889521A (en) | 2015-09-09 |
| CN104889521B (en) | 2016-09-07 |
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