CN106270894B - A kind of diamond bit brazing lines - Google Patents
A kind of diamond bit brazing lines Download PDFInfo
- Publication number
- CN106270894B CN106270894B CN201610778221.0A CN201610778221A CN106270894B CN 106270894 B CN106270894 B CN 106270894B CN 201610778221 A CN201610778221 A CN 201610778221A CN 106270894 B CN106270894 B CN 106270894B
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- CN
- China
- Prior art keywords
- work station
- pneumatic clamper
- drill bit
- loading plate
- baking
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0638—Solder feeding devices for viscous material feeding, e.g. solder paste feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Powder Metallurgy (AREA)
Abstract
The present invention proposes a kind of diamond bit brazing lines, including toasting transport mechanism, baking transport mechanism side first work station, second work station, 3rd work station, 4th work station, the first work station and second work station are located at the both ends of the baking transport mechanism, the second work station and the 3rd work station are between the first work station and second work station, this production line passes through automation equipment feeding, blanking, autosizing, and automatic diamond coated powder, upper powder is uniform, and high degree of automation, greatly reduce manpower consumption, improve working efficiency.
Description
Technical field
The present invention relates to brazing equipment field more particularly to a kind of diamond bit brazing lines.
Background technology
Soldering is to make solder using metal material more low-melting than base material, and weldment and solder heat are melted to higher than solder
Point is less than base material fusion temperature, and base material is soaked using liquid solder, fills play movement and realizes connection with base material phase counterdiffusion
The method of weldment.Brazing deformation is small, connector smooth and beautiful appearance, is suitable for accurate welding, complexity and the component being made of different materials,
For drill bit as shown in FIG. 6, needs to be brazed diamond in its bottom, generally comprise following steps：Gluing-baking-depth
Bortz powder-blanking is gone up in gluing-baking-oral area gluing-baking-, above step extremely efficiency if by manually carrying out
It is extremely low and not high to product quality.
Invention content
In order to solve the above technical problems, the present invention proposes a kind of diamond bit brazing lines, including baking transmission
Mechanism, the baking transport mechanism side is equipped with first work station, second work station, 3rd work station, the 4th work station, described
First work station and second work station are located at the both ends of the baking transport mechanism, the 4th work station and the third
Station is between the first work station and second work station；
The first work station includes feed mechanism, the first glue box, spin coating mechanism, and drill bit is stained with glue simultaneously by the feed mechanism
It send to the baking transport mechanism；
The second work station is identical with the structure of 3rd work station, including the first material fetching mechanism, soldering powder box, the second glue
Box, baking mechanism, the first material fetching mechanism crawl drill bit is successively by the soldering powder box, the second glue box, baking mechanism.
4th work station includes the second material fetching mechanism, starching machine structure, cutting agency, and the starching machine structure will be for that will bore
Diamond coated powder simultaneously passes through cutting agency blanking.
Preferably, the baking transport mechanism includes cycloconveyor belt, and the cycloconveyor belt is equipped with baking oven.
Preferably, the feed mechanism includes the first workbench, and first workbench is equipped with the first loading plate, first
Transmission belt, the first pneumatic clamper, Material moving device, first loading plate are equipped with the first push plate, and first push plate passes through first
Bar is movable on first loading plate；First transmission belt is located at first loading plate end, first transmission belt
End is equipped with rotary cylinder, and the rotary cylinder output end captures drill bit to first glue box equipped with clamping jaw；The shifting
Drill bit is captured and is positioned in the spin coating mechanism by material mechanism, then is transmitted on the cycloconveyor belt.
Preferably, the Material moving device includes first rotating shaft, and the second pneumatic clamper is connected in the first rotating shaft.
Preferably, first material fetching mechanism includes two double-station pneumatic clampers, rotates pneumatic clamper, between the double-station pneumatic clamper
It being connected by arc panel, the arc panel lower part is connected with third shaft, and the rotation pneumatic clamper includes the second shaft, and described second
It is connected with vertical cylinder in shaft, rotary shaft is connected in the vertical cylinder, third pneumatic clamper is connected in the rotary shaft.
Preferably, second material fetching mechanism include the 4th pneumatic clamper, transition transmission mechanism, the 5th pneumatic clamper, the 4th pneumatic clamper from
It takes on the cycloconveyor belt on drill bit to transition transmission mechanism, and is captured to the starching machine structure by the way that the 5th pneumatic clamper is defeated.
Preferably, the starching machine structure includes powder box, and tumbler is equipped in the powder box, is connected on the tumbler
There are fixed fixture block, the powder box side to be equipped with powder flusher, the tumbler drives drill bit to stretch in the flusher
Lower section.
Preferably, the cutting agency includes the second loading plate, blanking clamping jaw, the blanking clamping jaw and second material containing
The second transmission belt is equipped between plate, second loading plate is equipped with the second push plate, and second push plate is drawn by the second lead screw
It is movable on second loading plate to move.
Diamond bit brazing lines proposed by the present invention have following advantageous effect：This production line passes through automation equipment
Feeding, blanking, autosizing and automatic diamond coated powder, upper powder is uniform, and high degree of automation, greatly reduces people
Power consumes, and improves working efficiency.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described.
Fig. 1 is the schematic diagram of three-dimensional structure of the whole machine of the present invention；
Fig. 2 is the structural schematic diagram of the first work station of the present invention；
Fig. 3 is the structural schematic diagram of the second work station of the present invention；
Fig. 4 is the structural schematic diagram of the double-station pneumatic clamper of the present invention；
Fig. 5 is the structural schematic diagram of the 4th work station of the present invention；
Fig. 6 is the schematic diagram of drill bit in the prior art；
Wherein, 1- toasts transport mechanism, 2- first work stations, 3- second work stations, 4- 3rd work stations, the work of 5- the 4th
It stands, the first workbench of 6-, the first loading plates of 7-, the first transmission belts of 8-, the first pneumatic clampers of 9-, 10- rotary cylinders, 11- clamping jaws, 12-
Material moving device, the first glue box of 13-, 14- spin coatings mechanism, 15- third shafts, 16- rotate pneumatic clamper, 17- arc panels, second turn of 18-
Axis, 19- vertical cylinders, 20- rotary shafts, 21- third pneumatic clampers, the 4th pneumatic clampers of 22-, 23- transition transmission mechanisms, the 5th pneumatic clampers of 24-,
25- powder boxes, 26- tumblers, 27- fix fixture block, 28- powder flushers, the second loading plates of 29-, 30- blanking clamping jaws, 31-
Second transmission belt.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes.
As shown in Figure 1, the present invention proposes a kind of diamond bit brazing lines, including baking transport mechanism 1, it is described
It toasts transport mechanism 1 side and is equipped with first work station 2, second work station 3,3rd work station 4, the 4th work station 5, described first
Work station 2 and second work station 3 are located at the both ends of the baking transport mechanism 1, the 4th work station 5 and the third
Work station 4 is between the first work station 2 and second work station 3；
As shown in Fig. 2, the first work station 2 includes feed mechanism, the first glue box 13, spin coating mechanism 14, the feeding
Drill bit is stained with glue and sent to the baking transport mechanism 1 by mechanism；
As shown in Figure 3, Figure 4, the second work station 3 is identical with the structure of 3rd work station 4, including the first reclaimer
Structure, soldering powder box 25, the second glue box, baking mechanism, the first material fetching mechanism crawl drill bit pass through the soldering powder box successively
25, the second glue box, baking mechanism.
As shown in figure 5, the 4th work station 5 includes the second material fetching mechanism, starching machine structure, cutting agency, the upper powder
Mechanism is used for the diamond coated powder of drill bit and passes through cutting agency blanking.
The workflow of this production line is that drill bit is arranged in first work station 2, is carried on 2 upper first time of first work station
Glue is positioned over after gluing automatically in baking transport mechanism 1, wherein the baking transport mechanism 1 includes cycloconveyor belt, described
Cycloconveyor belt is equipped with baking oven, and the half of cycloconveyor belt is located in oven, and general baking time is set as 25 minutes, and defeated
It send to second work station 3, drill bit lower part is pressed in brazing powder by second work station 3 by drill bit first, due to drill bit previous step table
Face glues, and brazing powder is invested on drill bit, glued again later, will be on second by the baking mechanism in first work station 2
Glue toasts, and prevents glue from dripping, then be positioned on cycloconveyor belt, is sent to 3rd work station 4,3rd work station 4 and second
The operation principle and mode of work station 3 are all identical, and it is different that difference lies in the height pushed when, gluing, and 3rd work station 4 is only right
The oral area of product is glued, and is come out from 3rd work station 4, and product is delivered to the 4th work station 5, the 4th work by cycloconveyor belt
Make 5 feedings of station to be placed on starching machine structure, starching machine structure case drill bit carries out sprinkling diamond dust, uniformly coats on drill bit
After having bortz powder, i.e. completion of processing, after pass through cutting agency blanking；
It is to be described further to the working method and structure of each work station below：
As shown in Fig. 2, in first work station 2, it is mainly used for feeding and gluing, the feed mechanism includes the first workbench
6, first workbench 6 be equipped with the first loading plate 7, the first transmission belt 8, the first pneumatic clamper 9, Material moving device 12, described first
Loading plate 7 is equipped with the first push plate, and first push plate is movable on first loading plate 7 by the first lead screw；Described
One transmission belt is located at 7 end of the first loading plate, and the first transmission end of tape is equipped with rotary cylinder 10, the rotary cylinder
10 output ends capture drill bit to first glue box 13 equipped with clamping jaw 11；Drill bit is captured and is placed by the Material moving device 12
In in the spin coating mechanism 14, then it is transmitted on the cycloconveyor belt, the first lead screw is located at 7 lower part of the first loading plate, and first
Push plate receives lead screw control and several rows of drill bit is pushed in the first transmission belt 8, and drill bit is delivered to rotary pneumatic by the first transmission belt
At cylinder 10, the clamping jaw 11 of rotary cylinder 10 turns to viscose glue at the first glue box 13 after capturing drill bit, after grabbed by the first pneumatic clamper 9
Take, the first pneumatic clamper 9 is whole rotatable, is placed in spin coating mechanism 14, after drill bit captured by Material moving device 12 turn to
On cycloconveyor belt, the Material moving device 12 includes first rotating shaft, and being connected with the second pneumatic clamper in the first rotating shaft can rotate
To cycloconveyor belt；The drill bit for picking glue is sent in baking oven by cycloconveyor belt, makes the glue preliminarily dried on surface；
As shown in figure 3, the working method of second work station 3 and 3rd work station 4 is：
First material fetching mechanism therein includes two double-station pneumatic clampers, rotation pneumatic clamper 16, is led between the double-station pneumatic clamper
The connection of arc panel 17 is crossed, 17 lower part of the arc panel is connected with third shaft 15, and the double-station pneumatic clamper passes through third shaft 15
Rotation, the rotation pneumatic clamper 16 include the second shaft 18, and vertical cylinder 19, the vertical gas are connected in second shaft 18
It is connected with rotary shaft 20 on cylinder 19, third pneumatic clamper 21 is connected in the rotary shaft 20, two double-station pneumatic clampers can rotate, will
After drill bit on cycloconveyor belt is removed, the third pneumatic clamper 21 by rotating pneumatic clamper 16 captures, and take-up is by soldering powder box 25, rotation
Turning pneumatic clamper 16 can be moved up and down by carrier chain, and drill bit is pressed into soldering powder box 25, and surface picks brazing powder, rotates pneumatic clamper 16
The second glue box top is turned to again, and is pushed, glue is picked, wherein in order to keep glue uniform, is got rid of extra glue, is revolved
The rotation of shaft 20 can drive third pneumatic clamper 21 to rotate so that the extra glue of bit face is got rid of, and the rear pneumatic clamper 16 that rotates continues
It turns in baking mechanism, the glue of bit face is tentatively dried, prevents from dripping；After the completion of the above work, rotation pneumatic clamper 16 is returned
At position to double-station pneumatic clamper, grabs station pneumatic clamper and put back to drill bit on cycloconveyor belt, continue to be sent to the 4th work station 5；
The working method of 4th work station 5 as shown in Figure 5 is：
Wherein, the 4th work station 5 includes the second material fetching mechanism, starching machine structure, cutting agency, and the starching machine structure is used
In by the diamond coated powder of drill bit and passing through cutting agency blanking；
Second material fetching mechanism includes the 4th pneumatic clamper 22, transition transmission mechanism 23, the 5th pneumatic clamper 24, and the 4th pneumatic clamper 22 is from described
Taken on cycloconveyor belt on drill bit to transition transmission mechanism 23, and by the defeated crawl to the starching machine structure of the 5th pneumatic clamper 24 at,
4th pneumatic clamper 22, which removes the drill bit obtained on cycloconveyor belt, to be prevented terminating on transition transmission mechanism 23, transition transmission mechanism
23 are equipped with load block, and are transmitted to the 5th pneumatic clamper 24 by lead screw, and the 5th pneumatic clamper 24 crawl drill bit is sent in supreme powder mechanism, wherein
The starching machine structure include powder box 25, tumbler 26 is equipped in the powder box 25, is connected on the tumbler 26 solid
Determine fixture block 27,25 side of the powder box is equipped with powder flusher 28, and the tumbler 26 drives drill bit to stretch in the sprinkling
Below device, drill bit is anti-to be terminated on fixing card block 27, and tumbler 26 is by drill bit in flusher lower rotational, multi-faceted pair
Drill bit carries out bortz powder, and the bortz powder for falling drill bit internal is poured out, by cutting agency blanking after upper powder,
Wherein, the cutting agency includes the second loading plate 29, blanking clamping jaw 30, the blanking clamping jaw 30 and second loading plate 29
Between be equipped with the second transmission belt 31, second loading plate 29 is equipped with the second push plate, and second push plate passes through the second lead screw
It is movable on second loading plate 29 to pull, and cutting agency is identical as the principle of feed mechanism, is pushed and is arranged by the second lead screw
The drill bit of row, neat blanking.
A variety of modifications of embodiment will be apparent to those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, originally
Invention is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein
Consistent widest range.
Claims (6)
1. a kind of diamond bit brazing lines, which is characterized in that including toasting transport mechanism, the baking transport mechanism side
Side is equipped with first work station, second work station, 3rd work station, the 4th work station, the first work station and second work station
The both ends of the baking transport mechanism are located at, the 4th work station and the 3rd work station are located at described first and work
It stands between second work station；
The first work station includes feed mechanism, the first glue box, spin coating mechanism, the feed mechanism by drill bit be stained with glue and send to
In the baking transport mechanism；
The second work station is identical with the structure of 3rd work station, including the first material fetching mechanism, soldering powder box, the second glue box,
Mechanism is toasted, the first material fetching mechanism crawl drill bit is successively by the soldering powder box, the second glue box, baking mechanism；
4th work station includes the second material fetching mechanism, starching machine structure, cutting agency, and the starching machine structure is for applying drill bit
Cover diamond dust and by cutting agency blanking；
The baking transport mechanism includes cycloconveyor belt, and the cycloconveyor belt is equipped with baking oven；
The feed mechanism includes the first workbench, and first workbench is equipped with the first loading plate, the first transmission belt, first
Pneumatic clamper, Material moving device, first loading plate are equipped with the first push plate, and first push plate is by the first lead screw described first
It is movable on loading plate；First transmission belt is located at first loading plate end, and the first transmission end of tape is equipped with rotation
Cylinder, the rotary cylinder output end capture drill bit to first glue box equipped with clamping jaw；The Material moving device is by drill bit
It captures and is positioned in the spin coating mechanism, then be transmitted on the cycloconveyor belt.
2. diamond bit brazing lines according to claim 1, which is characterized in that the Material moving device includes first
Shaft is connected with the second pneumatic clamper in the first rotating shaft.
3. diamond bit brazing lines according to claim 1, which is characterized in that first material fetching mechanism includes
Two double-station pneumatic clampers rotate pneumatic clamper, are connected by arc panel between the double-station pneumatic clamper, the arc panel lower part is connected with
Third shaft；The rotation pneumatic clamper includes the second shaft, is connected with vertical cylinder in second shaft, in the vertical cylinder
It is connected with rotary shaft, third pneumatic clamper is connected in the rotary shaft.
4. diamond bit brazing lines according to claim 1, which is characterized in that second material fetching mechanism includes
4th pneumatic clamper, transition transmission mechanism, the 5th pneumatic clamper, the 4th pneumatic clamper take drill bit to transition transmission mechanism from the cycloconveyor belt
On, and captured to the starching machine structure by the 5th pneumatic clamper.
5. diamond bit brazing lines according to claim 1 or 4, which is characterized in that the starching machine structure includes
Powder box, the powder box is interior to be equipped with tumbler, fixed fixture block is connected on the tumbler, the powder box side is equipped with powder
Flusher, the tumbler drive drill bit to stretch in below the flusher.
6. diamond bit brazing lines according to claim 1, which is characterized in that the cutting agency includes second
Loading plate, blanking clamping jaw are equipped with the second transmission belt, second loading plate between the blanking clamping jaw and second loading plate
It is equipped with the second push plate, it is movable on second loading plate that second push plate is pulled by the second lead screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610778221.0A CN106270894B (en) | 2016-08-31 | 2016-08-31 | A kind of diamond bit brazing lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610778221.0A CN106270894B (en) | 2016-08-31 | 2016-08-31 | A kind of diamond bit brazing lines |
Publications (2)
| Publication Number | Publication Date |
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| CN106270894A CN106270894A (en) | 2017-01-04 |
| CN106270894B true CN106270894B (en) | 2018-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610778221.0A Active CN106270894B (en) | 2016-08-31 | 2016-08-31 | A kind of diamond bit brazing lines |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907522A (en) * | 2018-07-25 | 2018-11-30 | 佛山市艾茨迪智能科技有限公司 | It is a kind of automate dispense welding powder help soldering equipment |
| CN115446413B (en) * | 2022-09-20 | 2023-08-22 | 六安煜晟电子科技有限公司 | PCB drill bit production is with device of brazing |
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| JP2006247753A (en) * | 2005-03-08 | 2006-09-21 | Kurisutekku Kk | Diamond brazed tool |
| CN101362318A (en) * | 2008-09-28 | 2009-02-11 | 北京市粉末冶金研究所有限责任公司 | Method for preparing mono-layer diamond tool |
| CN101564782A (en) * | 2009-06-02 | 2009-10-28 | 武汉万邦激光金刚石工具有限公司 | Automatic distributing device for brazed diamond tool |
| CN102513643A (en) * | 2011-12-12 | 2012-06-27 | 安泰科技股份有限公司 | Automatic material distribution equipment for entire-soldering diamond saw blade |
| CN103223538A (en) * | 2013-04-15 | 2013-07-31 | 项大清 | Diamond tool welding machine |
| CN103611997A (en) * | 2013-11-08 | 2014-03-05 | 安泰科技股份有限公司 | Automatic distribution unit for brazing diamond bits |
| CN204565369U (en) * | 2015-05-10 | 2015-08-19 | 项俊俊 | Diamond saw chip bonding machine |
| CN104889521A (en) * | 2015-05-10 | 2015-09-09 | 项俊俊 | Diamond saw blade welding machine |
| CN206065605U (en) * | 2016-08-31 | 2017-04-05 | 昆山迈通自动化设备有限公司 | A kind of diamond bit brazing lines |
-
2016
- 2016-08-31 CN CN201610778221.0A patent/CN106270894B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006247753A (en) * | 2005-03-08 | 2006-09-21 | Kurisutekku Kk | Diamond brazed tool |
| CN101362318A (en) * | 2008-09-28 | 2009-02-11 | 北京市粉末冶金研究所有限责任公司 | Method for preparing mono-layer diamond tool |
| CN101564782A (en) * | 2009-06-02 | 2009-10-28 | 武汉万邦激光金刚石工具有限公司 | Automatic distributing device for brazed diamond tool |
| CN102513643A (en) * | 2011-12-12 | 2012-06-27 | 安泰科技股份有限公司 | Automatic material distribution equipment for entire-soldering diamond saw blade |
| CN103223538A (en) * | 2013-04-15 | 2013-07-31 | 项大清 | Diamond tool welding machine |
| CN103611997A (en) * | 2013-11-08 | 2014-03-05 | 安泰科技股份有限公司 | Automatic distribution unit for brazing diamond bits |
| CN204565369U (en) * | 2015-05-10 | 2015-08-19 | 项俊俊 | Diamond saw chip bonding machine |
| CN104889521A (en) * | 2015-05-10 | 2015-09-09 | 项俊俊 | Diamond saw blade welding machine |
| CN206065605U (en) * | 2016-08-31 | 2017-04-05 | 昆山迈通自动化设备有限公司 | A kind of diamond bit brazing lines |
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|---|---|
| CN106270894A (en) | 2017-01-04 |
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