CN106141124A - Leads automatic moulding machine - Google Patents
Leads automatic moulding machine Download PDFInfo
- Publication number
- CN106141124A CN106141124A CN201610721852.9A CN201610721852A CN106141124A CN 106141124 A CN106141124 A CN 106141124A CN 201610721852 A CN201610721852 A CN 201610721852A CN 106141124 A CN106141124 A CN 106141124A
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- CN
- China
- Prior art keywords
- liquid
- lead
- leads
- outlet
- mould
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of leads automatic moulding machine, the liquid outlet of the stream lead control valve on lead liquid case is directed at the roll-type leads mould die cavity being disposed below；There is coaxial centre rotational axis at roll-type leads mould two ends, and surface is evenly arranged the die cavity that multiple tracks is mated completely with cast leads shape, and it has, along central rotation direction of principal axis, the center cooling water pipeline that one end is closed；The output shaft being positioned at centre rotational axis and servomotor that cooling water pipeline closes one end is rigidly connected, and the centre rotational axis of the other end has the outlet conduit connected with cooling water pipeline；Water inlet pipe probes into inside the cooling water pipeline of roll-type leads mould by the outlet conduit of centre rotational axis, and water inlet pipe connects the outlet of circulating cooling system, and the water that outlet conduit flows out is back to circulating cooling system；Control chamber controls to flow the keying of lead control valve and the operation of servomotor and stopping.The present invention makes workman free from high intensity, severe, dangerous working environment, improves production efficiency, reduces lead fume and pollutes.
Description
Technical field
The present invention relates to a kind of leads automatic moulding machine that lead liquid is made leads.
Background technology
At present, the method used by leads of being made by lead liquid in industry is all the manual way cast of manpower, i.e. utilizes flat board
Formula leads mould (as shown in Figure 4), scoops lead liquid from lead liquid case Sheng by hand with manpower and pours into the flat board being placed in falsework
Formula leads mould, then to leads mould injection cooling water so that the lead liquid in the die cavity of leads mould is cooled to
Type, overturns flat leads mould or rolls so that the leads in die cavity drops out.The shortcoming of this method is very
Substantially, it may be assumed that the labor intensity of workman is very big, and either mould or lead liquid, the heaviest, and workman is near the lead liquid of high temperature
Case operates, and by certain saturnine pollution, working environment is very severe, and safety is the lowest, meanwhile, and the method for this making leads
Time-consuming, production efficiency is the lowest.
Summary of the invention
The technical problem to be solved in the present invention is: the manual method casting leads of currently used manpower, the labor of workman
Fatigue resistance greatly, work under bad environment, safety low, and the production efficiency of this method is relatively low, in order to solve this problem, and provides
A kind of leads automatic moulding machine, so that workman frees from high intensity, severe, dangerous working environment, improves production
Efficiency, reduces lead fume and pollutes.
The technical solution adopted for the present invention to solve the technical problems is: a kind of leads automatic moulding machine, including frame, band
The stream lead liquid case of lead control valve, roll-type leads mould and control chamber；Lead liquid case and control chamber are all fixedly mounted in frame；Lead liquid case
On the liquid outlet of stream lead control valve be directed at the roll-type leads mould die cavity that is disposed below；Described roll-type leads mould two ends have same
The centre rotational axis of axle, surface is evenly arranged the die cavity that multiple tracks is mated completely with cast leads shape, and it is along centre rotational axis
Direction has the center cooling water pipeline that one end is closed；Two centre rotational axis of roll-type leads mould are rotatably installed in frame
On；The output shaft being positioned at centre rotational axis and servomotor that cooling water pipeline closes one end is rigidly connected, the center of the other end
Rotary shaft has the outlet conduit connected with cooling water pipeline；Water inlet pipe probes into roll-type lead by the outlet conduit of centre rotational axis
Inside the cooling water pipeline of bar mould, water inlet pipe connects the outlet of circulating cooling system, and the water that outlet conduit flows out is back to follow
Ring cooling system；Control chamber controls to flow the keying of lead control valve and the operation of servomotor and stopping, operationally, is maintained at and watches
Take motor out of service time, stream lead control valve could open, flow lead control valve closedown after, servomotor could run.
It is further preferred that present invention additionally comprises lead liquid distributing trough；Lead liquid distributing trough is positioned at the stream of described stream lead control valve
Between outlet and roll-type leads mould die cavity, its cross section is V-shaped, and V-shaped bottom surface uniformly has multiple liquid outlet, this liquid outlet
Positive pair roller type leads mould die cavity.In lead liquid distributing trough makes lead liquor ratio more uniform inflow roll-type leads mould die cavity, the leads cast out
Smoother, and thickness ratio is more uniform, the use for the leads later stage brings convenience and safety, as avoid artificial hand-held time, by
Staff etc. is scratched in leads is rough and thickness uneven.
It is further preferred that the described centre rotational axis having outlet conduit gos deep in water receiving case, the lower end of water receiving case
Face connects circulating cooling system by outlet pipe.Simple in construction, easy to use, do not affect the rotation of roll-type leads mould.
It is further preferred that the stream lead control valve on described lead liquid case includes being fixed by lead liquid pipe with lead liquid case and connecting
Airtight reserving liquid tank, leading screw, tubular type nut, liquid outlet, cylinder and lever；Reserving liquid tank upper end has the threaded inlet of leading screw, under
End has reducing liquid outlet；The inlet of liquid outlet gos deep at the major diameter of reducing liquid outlet of reserving liquid tank all the time, solid in its mouth
Fixed thimble just liquid outlet to reserving liquid tank, thimble moves on to position, just block the liquid outlet of reserving liquid tank, and thimble moves down, liquid storage
The liquid outlet of case is gradually opened；Four perisporiums of liquid outlet are fixed on one end of lever, and the other end of lever withstands on the work of cylinder
On stopper rod, this other end is fixed on the other end and is fixed in the extension spring in frame, and the fulcrum of lever is hinged in frame.Cylinder is lived
Stopper rod is released, and by lever one end jack-up, liquid outlet moves down, and the liquid outlet of thimble removal reserving liquid tank, liquid outlet flows out lead liquid；Cylinder
Piston rod bounces back, and lever one end moves down under the effect of extension spring, and liquid outlet moves, and thimble is blocked the liquid outlet of reserving liquid tank, gone out liquid
Mouth no longer flows out lead liquid.Leading screw is that it moves down, in reserving liquid tank under the capacity of lead liquid in order to regulate the capacity of lead liquid in reserving liquid tank
Fall, upper shifting, in reserving liquid tank, the capacity of lead liquid increases.This structure can enable liquid outlet to go out smoothly under severe use environment
Liquid and stop liquid, and regulate the capacity of lead liquid in reserving liquid tank according to the usage amount of lead liquid, simple to operate, convenient, it is suitable for model
Enclose wide.
It is further preferred that the quantity of the die cavity of described roll-type leads mould surface formation is 8～16 roads.
The work process of this leads automatic moulding machine is as follows: the lead liquid that stream lead control valve controls in lead liquid case fills roll-type lead
Suspend perfusion after one die cavity directly over being currently located at of bar mould surface, inject the lead liquid of die cavity cooled down at once molding (because of
The cooling water cooling of persistent loop is had in cooling water pipeline in roll-type leads mould), then driven by servomotor roll-type leads mould
Suspend after rotating an angle and drive, so that directly on top (the i.e. positive convection current lead control of lower one die cavity on roll-type leads mould surface
The liquid outlet of valve processed), now stream lead control valve is again turned on so that lead liquid stream goes out to fill this die cavity on roll-type leads mould surface,
So circulation continuous running, in the process, has been loaded with the die cavity of leads of cooling molding gradually turning with roll-type leads mould
When moving and arrive the position of side on the lower side, the molding leads in die cavity will come off in die cavity voluntarily because of deadweight and fall into lower section
In splicing frame.
The invention has the beneficial effects as follows: this leads automatic moulding machine can fill lead automatically that cooling goes out leads, need not be artificial
Operation, reduces lead fume and pollutes, and production process saving of work and time, efficiency are high, and lead liquid case and stream lead control valve seal, and drop further
Low lead fume pollution, improves working environment, it is possible to make operating worker free from high intensity, severe, dangerous working environment
Out；The present invention improves production efficiency simultaneously, reduces production cost；Present configuration is simple, cheap.
Accompanying drawing explanation
Fig. 1 is the schematic front view (broken section of the present invention；Dotted line represents perspective)；
Fig. 2 is the left view schematic diagram (broken section that the present invention removes water receiving case；Dotted line represents perspective)；
Fig. 3 is the schematic front view of roll-type leads mould in the present invention；
Fig. 4 is the structural representation of the flat leads mould used in prior art.
Detailed description of the invention
The invention will be further described with detailed description of the invention below in conjunction with the accompanying drawings.
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment includes frame 1, the lead liquid case 2 of band stream lead control valve, roll-type leads mould
9 and control chamber.Lead liquid case 2 and control chamber are all fixedly mounted in frame 1.The liquid outlet 7 of the stream lead control valve on lead liquid case 2 is right
The roll-type leads mould die cavity 9-1 that standard is disposed below；It is further preferred that the stream lead control valve on lead liquid case 2 includes by lead liquid
Airtight reserving liquid tank 4, leading screw 5, tubular type nut 3, liquid outlet 7, cylinder 11 and the lever 12 that pipe 10 is fixed with lead liquid case 2 and connected；
Reserving liquid tank 4 upper end has the threaded inlet of leading screw 5, and lower end has reducing liquid outlet；The inlet of liquid outlet 7 gos deep into liquid storage all the time
At the major diameter of the reducing liquid outlet of case 4, thimble 6 fixing in its mouth just liquid outlet to reserving liquid tank 4, thimble 6 moves on to position,
Just blocking the liquid outlet of reserving liquid tank, thimble 6 moves down, and the liquid outlet of reserving liquid tank 4 is gradually opened；Four perisporiums of liquid outlet 7 are fixed
In one end of lever 12, the other end of lever 12 withstands on the piston rod of cylinder 11, and this other end is fixed on the other end and fixes
In extension spring 13 in frame 1, the fulcrum 19 of lever 12 is hinged in frame 1.Described roll-type leads mould 9 two ends have coaxial
Centre rotational axis 9-2, surface is evenly arranged the die cavity 9-1 that multiple tracks is mated completely with cast leads shape, and it is along central rotation
Axle 9-2 direction has the center cooling water pipeline that one end is closed.It is further preferred that what described roll-type leads mould 9 surface was formed
The quantity of die cavity 9-1 is 8～16 roads.Two centre rotational axis 9-2 of roll-type leads mould 9 are rotatably mounted by bearing block 14 respectively
In frame 1.The output shaft being positioned at centre rotational axis 9-2 and servomotor 15 that cooling water pipeline closes one end is rigidly connected,
The centre rotational axis 9-2 of the other end has the outlet conduit connected with cooling water pipeline.Water inlet pipe 17 is by centre rotational axis
Outlet conduit probes into inside the cooling water pipeline of roll-type leads mould, and water inlet pipe 17 connects the outlet of circulating cooling system, water outlet
The water that pipeline 18 flows out is back to circulating cooling system.It is further preferred that the described central rotation having outlet conduit 18
Axle gos deep in water receiving case 16, and the lower surface of water receiving case 16 connects circulating cooling system by outlet pipe.Control chamber controls stream lead control
The keying of valve processed and the operation of servomotor 15 and stopping, operationally, be maintained at servomotor 15 out of service time, flow lead control
Valve processed could be opened, and after stream lead control valve is closed, servomotor 15 could run.
It is further preferred that the present embodiment also includes lead liquid distributing trough 8.Lead liquid distributing trough 8 is positioned at described stream lead control valve
Flow export and roll-type leads mould die cavity 9-1 between, its cross section is trapezoidal, ladder bottom center uniformly have multiple liquid outlet, should
Liquid outlet positive pair roller type leads mould die cavity 9-1.
Above-described embodiment is only used for illustrating the present invention, rather than the restriction to rights protection of the present invention is every at this
The change of any unsubstantiality carried out on the basis of bright essence scheme, all should fall within the scope of protection of the present invention.
Claims (10)
1. a leads automatic moulding machine, it is characterised in that: include frame, the lead liquid case of band stream lead control valve, roll-type leads mould
And control chamber；Lead liquid case and control chamber are all fixedly mounted in frame；The liquid outlet of the stream lead control valve on lead liquid case is to level
In roll-type leads mould die cavity below；There is coaxial centre rotational axis at described roll-type leads mould two ends, and surface is evenly arranged
Having the die cavity that multiple tracks is mated completely with cast leads shape, it has the center cooling water closed one end along central rotation direction of principal axis
Pipeline；Two centre rotational axis of roll-type leads mould are rotatably installed in frame；It is positioned at cooling water pipeline to close in one end
Heart rotary shaft is rigidly connected with the output shaft of servomotor, and the centre rotational axis of the other end has going out of connecting with cooling water pipeline
Waterpipe；Water inlet pipe probes into inside the cooling water pipeline of roll-type leads mould by the outlet conduit of centre rotational axis, and water inlet pipe is even
Connecing the outlet of circulating cooling system, the water that outlet conduit flows out is back to circulating cooling system；Control chamber controls stream lead and controls
The keying of valve and the operation of servomotor and stopping, operationally, be maintained at servomotor out of service time, stream lead control valve is
Can open, after stream lead control valve is closed, servomotor could run.
Leads automatic moulding machine the most according to claim 1, it is characterised in that: it also includes lead liquid distributing trough；Lead liquid divides
Joining groove between the flow export and roll-type leads mould die cavity of described stream lead control valve, its cross section is V-shaped, on V-shaped bottom surface
Uniformly have multiple liquid outlet, this liquid outlet positive pair roller type leads mould die cavity.
Leads automatic moulding machine the most according to claim 1 and 2, it is characterised in that: the described stream lead control on lead liquid case
Valve processed includes airtight reserving liquid tank, leading screw, tubular type nut, liquid outlet, cylinder and the thick stick fixed with lead liquid case by lead liquid pipe and connect
Bar；Reserving liquid tank upper end has the threaded inlet of leading screw, and lower end has reducing liquid outlet；The inlet of liquid outlet gos deep into liquid storage all the time
At the major diameter of the reducing liquid outlet of case, thimble fixing in its mouth just liquid outlet to reserving liquid tank, thimble moves on to position, just
The liquid outlet of blocking reserving liquid tank, thimble moves down, and the liquid outlet of reserving liquid tank is gradually opened；Four perisporiums of liquid outlet are fixed on lever
One end, the other end of lever withstands on the piston rod of cylinder, and this other end is fixed on the extension spring that the other end is fixed in frame
On, the fulcrum of lever is hinged in frame.
4. cylinder piston rod is released, and by lever one end jack-up, liquid outlet moves down, the liquid outlet of thimble removal reserving liquid tank, liquid outlet
Flow out lead liquid；Cylinder piston rod bounces back, and lever one end moves down under the effect of extension spring, and liquid outlet moves, and reserving liquid tank blocked by thimble
Liquid outlet, liquid outlet no longer flows out lead liquid.
Leads automatic moulding machine the most according to claim 3, it is characterised in that: the described center rotation having outlet conduit
Rotating shaft is goed deep in water receiving case, and the lower surface of water receiving case connects circulating cooling system by outlet pipe.
Leads automatic moulding machine the most according to claim 4, it is characterised in that: the mould that described roll-type leads mould surface is formed
The quantity of groove is 8～16 roads.
Leads automatic moulding machine the most according to claim 1 and 2, it is characterised in that: described has in outlet conduit
Heart rotary shaft is goed deep in water receiving case, and the lower surface of water receiving case connects circulating cooling system by outlet pipe.
Leads automatic moulding machine the most according to claim 6, it is characterised in that: the mould that described roll-type leads mould surface is formed
The quantity of groove is 8～16 roads.
Leads automatic moulding machine the most according to claim 3, it is characterised in that: the mould that described roll-type leads mould surface is formed
The quantity of groove is 8～16 roads.
Leads automatic moulding machine the most according to claim 1 and 2, it is characterised in that: described roll-type leads mould surface is formed
The quantity of die cavity be 8～16 roads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610721852.9A CN106141124B (en) | 2016-08-25 | 2016-08-25 | Leads automatic moulding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610721852.9A CN106141124B (en) | 2016-08-25 | 2016-08-25 | Leads automatic moulding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106141124A true CN106141124A (en) | 2016-11-23 |
| CN106141124B CN106141124B (en) | 2018-12-18 |
Family
ID=57342786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610721852.9A Active CN106141124B (en) | 2016-08-25 | 2016-08-25 | Leads automatic moulding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106141124B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108239A (en) * | 2018-10-31 | 2019-01-01 | 福建亚亨机械股份有限公司 | A kind of stream lead turntable structure of galvanized wire molding machine |
| CN109304433A (en) * | 2018-10-31 | 2019-02-05 | 福建亚亨机械股份有限公司 | A kind of galvanized wire molding machine |
| CN109648053A (en) * | 2019-03-04 | 2019-04-19 | 江苏新春兴再生资源有限责任公司 | A kind of automatic ingot casting device of lead pig moulding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS4895938A (en) * | 1971-04-27 | 1973-12-08 | ||
| CN102240785A (en) * | 2011-08-09 | 2011-11-16 | 重庆三峡学院 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
| CN103624224A (en) * | 2013-11-17 | 2014-03-12 | 保定金阳光能源装备科技有限公司 | Belt casting machine of lead belt for preparation of storage battery grid |
| CN204565074U (en) * | 2015-02-28 | 2015-08-19 | 保定金阳光能源装备科技有限公司 | The continuous casting equipment of the shaping grid of a kind of lead-acid accumulator |
| CN204770528U (en) * | 2015-06-15 | 2015-11-18 | 泉州东山机械有限公司 | Transmission output subassembly of lead pig machine |
| CN206305396U (en) * | 2016-08-25 | 2017-07-07 | 风帆有限责任公司 | Leads automatic moulding machine |
-
2016
- 2016-08-25 CN CN201610721852.9A patent/CN106141124B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4895938A (en) * | 1971-04-27 | 1973-12-08 | ||
| CN102240785A (en) * | 2011-08-09 | 2011-11-16 | 重庆三峡学院 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
| CN103624224A (en) * | 2013-11-17 | 2014-03-12 | 保定金阳光能源装备科技有限公司 | Belt casting machine of lead belt for preparation of storage battery grid |
| CN204565074U (en) * | 2015-02-28 | 2015-08-19 | 保定金阳光能源装备科技有限公司 | The continuous casting equipment of the shaping grid of a kind of lead-acid accumulator |
| CN204770528U (en) * | 2015-06-15 | 2015-11-18 | 泉州东山机械有限公司 | Transmission output subassembly of lead pig machine |
| CN206305396U (en) * | 2016-08-25 | 2017-07-07 | 风帆有限责任公司 | Leads automatic moulding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108239A (en) * | 2018-10-31 | 2019-01-01 | 福建亚亨机械股份有限公司 | A kind of stream lead turntable structure of galvanized wire molding machine |
| CN109304433A (en) * | 2018-10-31 | 2019-02-05 | 福建亚亨机械股份有限公司 | A kind of galvanized wire molding machine |
| CN109304433B (en) * | 2018-10-31 | 2023-09-22 | 福建亚亨机械股份有限公司 | Lead wire forming machine |
| CN109648053A (en) * | 2019-03-04 | 2019-04-19 | 江苏新春兴再生资源有限责任公司 | A kind of automatic ingot casting device of lead pig moulding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106141124B (en) | 2018-12-18 |
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