CN113681791B - Plastic pipe production method and production equipment - Google Patents
Plastic pipe production method and production equipment Download PDFInfo
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- CN113681791B CN113681791B CN202110762899.0A CN202110762899A CN113681791B CN 113681791 B CN113681791 B CN 113681791B CN 202110762899 A CN202110762899 A CN 202110762899A CN 113681791 B CN113681791 B CN 113681791B
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- 239000004033 plastic Substances 0.000 title claims abstract description 54
- 229920003023 plastic Polymers 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 171
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 104
- 239000002826 coolant Substances 0.000 claims description 56
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 239000000498 cooling water Substances 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract description 2
- 230000008602 contraction Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 29
- 239000000463 material Substances 0.000 description 14
- 238000005507 spraying Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1616—Cooling using liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
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- Oral & Maxillofacial Surgery (AREA)
Abstract
本发明公开了一种塑料管材生产方法及生产设备,包括如下步骤:S1、选取一段挤压机挤出的待冷却的塑料管材,S2、将待冷却的塑料管材送入到冷却设备中进行冷却处理,S3、对冷却处理后的塑料管材取出晾干,得到定型的塑料管材产品,作为本发明的一种优选方案,所述蓄水池的末端设置有管材取出部件,使得管材的内外部以及各个面都能与冷却水相接触,对管材的各个部分达到相同的冷却效果,就不会因对管材的降温不均匀而出现管材各部分冷却收缩快慢不同导致管材弯曲的情况,避免了管材各个面与水接触不均匀,避免了管材在冷却过程中出现的变形,使得管材的冷却效果更好,冷却速率更快,管材表面的冷却更加均匀。
The invention discloses a plastic pipe production method and production equipment, comprising the following steps: S1, selecting a section of plastic pipe to be cooled extruded by an extruder, S2, sending the plastic pipe to be cooled into cooling equipment for cooling Processing, S3, take out the cooled plastic pipe and dry it to obtain a shaped plastic pipe product. As a preferred solution of the present invention, the end of the reservoir is provided with a pipe removal part, so that the inside and outside of the pipe and All surfaces can be in contact with the cooling water to achieve the same cooling effect on all parts of the pipe, and there will be no bending of the pipe due to uneven cooling of the pipe due to the different cooling and contraction speeds of each part of the pipe. The uneven contact between the surface and the water avoids the deformation of the pipe during the cooling process, so that the cooling effect of the pipe is better, the cooling rate is faster, and the cooling of the pipe surface is more uniform.
Description
技术领域technical field
本发明涉及塑料管材技术领域,具体涉及一种塑料管材生产方法及生产设备。The invention relates to the technical field of plastic pipes, in particular to a production method and equipment for plastic pipes.
背景技术Background technique
随着我国的经济的快速发展,使得我国的塑料加工行业有了非常大的发展,对于塑料制品的加工也是越来越多种多样,塑料和传统材料不同,技术进步的的步伐更快,不断的出现的新技术、新材料、新工艺使塑料管相对传统材料的优势越来越突出;With the rapid development of my country's economy, my country's plastic processing industry has developed greatly, and the processing of plastic products is becoming more and more diverse. Plastics are different from traditional materials, and the pace of technological progress is faster. The emergence of new technologies, new materials, and new processes has made the advantages of plastic pipes more and more prominent compared with traditional materials;
塑料管材与传统的金属管和水泥管相比,具有重量轻,一般仅为金属管的1/6-1/10,有较好的耐腐蚀性,抗冲击和抗拉强度,塑料管内表面比铸铁管光滑的多、摩擦系数小、流体阻力小、可降低输水能耗5%以上,综合节能好,制造能耗又降低75%,运输方便,安装简单,使用寿命长达30-50年,为了加快对塑料管材的生产利用,需要对塑料生产环节中的一些步骤进行优化处理;Compared with traditional metal pipes and cement pipes, plastic pipes are lighter in weight, generally only 1/6-1/10 of metal pipes, and have better corrosion resistance, impact resistance and tensile strength. The cast iron pipe is much smoother, has a small friction coefficient and fluid resistance, and can reduce the energy consumption of water delivery by more than 5%. The comprehensive energy saving is good, and the manufacturing energy consumption is reduced by 75%. It is convenient to transport, easy to install, and has a service life of 30-50 years. , in order to speed up the production and utilization of plastic pipes, some steps in the plastic production process need to be optimized;
对于现有的注塑机在对塑料管材挤压成型生产后,需要对塑料管材进行冷却降温,通常都是通过喷淋的方式对成形后的塑料管材进行降温处理,而喷淋方法能喷淋在塑料管材的表面,对于管材的内部一时间难以进行快速降温,只能通过外部的喷淋,使外部的温度逐渐降低下去,慢慢的对内部进行降温,从而使得管材的降温时间加长,且降温不均匀,使得管材的各部分冷却不一致,从而会因为各部分冷却收缩快慢不同导致管材弯曲,严重的会出现管体变形的情况,对于管材的整体定形有一定的影响。For the existing injection molding machine, after the extrusion molding of the plastic pipe, it is necessary to cool down the plastic pipe. Usually, the formed plastic pipe is cooled by spraying, and the spraying method can spray in the On the surface of the plastic pipe, it is difficult to quickly cool down the inside of the pipe for a while, and the external temperature can only be gradually lowered by external spraying, and the internal temperature is slowly cooled, so that the cooling time of the pipe is prolonged and the temperature is lowered. Unevenness makes the cooling of each part of the pipe inconsistent, which will cause the pipe to bend due to the different cooling and contraction speeds of each part, and serious deformation of the pipe body will occur, which will have a certain impact on the overall shape of the pipe.
发明内容Contents of the invention
本发明的目的在于提供一种塑料管材生产方法及生产设备,解决现有的注塑机在对塑料管材挤压成型生产后,需要对塑料管材进行冷却降温,通常都是通过喷淋的方式对成形后的塑料管材进行降温处理,而喷淋方法能喷淋在塑料管材的表面,对于管材的内部一时间难以进行快速降温,只能通过外部的喷淋,使外部的温度逐渐降低下去,慢慢的对内部进行降温,从而使得管材的降温时间加长,且降温不均匀,使得管材的各部分冷却不一致,从而会因为各部分冷却收缩快慢不同导致管材弯曲,严重的会出现管体变形的情况,对于管材的整体定形有一定的影响问题。The purpose of the present invention is to provide a plastic pipe production method and production equipment to solve the problem that the existing injection molding machine needs to cool down the plastic pipe after extrusion molding of the plastic pipe, usually by spraying. The final plastic pipe is cooled, and the spray method can spray on the surface of the plastic pipe. It is difficult to quickly cool down the inside of the pipe for a while, and the external temperature can only be gradually reduced by external spraying. Cool down the inside, so that the cooling time of the pipe is prolonged, and the cooling is uneven, so that the cooling of each part of the pipe is inconsistent, which will cause the pipe to bend due to the different cooling shrinkage speed of each part, and the serious deformation of the pipe will occur. It has a certain influence on the overall shape of the pipe.
为解决上述技术问题,本发明具体提供下述技术方案:In order to solve the above technical problems, the present invention specifically provides the following technical solutions:
本发明提供了一种塑料管材生产方法及生产设备,包括如下步骤:The invention provides a plastic pipe production method and production equipment, comprising the following steps:
S1、选取一段挤压机挤出的待冷却的塑料管材;S1, select a plastic pipe to be cooled extruded by an extruder;
S2、将待冷却的塑料管材送入到冷却设备中进行冷却处理;S2, sending the plastic pipe to be cooled into the cooling device for cooling treatment;
S3、对冷却处理后的塑料管材取出晾干,得到定型的塑料管材产品;S3, taking out the cooled plastic pipe and drying it to obtain a shaped plastic pipe product;
其中,对塑料管材进行冷却处理的具体步骤包括:Among them, the specific steps of cooling the plastic pipe include:
S201、冷却设备内设置有蓄水池,所述蓄水池内填充有冷却溶液;S201. The cooling device is provided with a water storage tank, and the water storage tank is filled with cooling solution;
S202、向冷却溶液内投入冷却剂,降低冷却溶液的温度,并调整冷却溶液的浓度,使冷却溶液的密度大于管材的密度;S202. Putting a coolant into the cooling solution, lowering the temperature of the cooling solution, and adjusting the concentration of the cooling solution so that the density of the cooling solution is greater than the density of the pipe;
S203、将管材放入所述蓄水池,使管材与冷却溶液接触,管材内部的热量传递至冷却溶液内;S203. Put the pipe into the reservoir, make the pipe contact with the cooling solution, and transfer the heat inside the pipe to the cooling solution;
S204、蓄水池内溶液流动,带动管材移动至蓄水池的边部,管材在水流持续作用下在蓄水池的边部原地转动,使管材的各个部分均能与冷却溶液接触,以使管材各部位热量快速均匀地传递至冷却溶液内;S204. The flow of the solution in the reservoir drives the pipe to move to the edge of the reservoir, and the pipe rotates in situ at the edge of the reservoir under the continuous action of the water flow, so that all parts of the pipe can be in contact with the cooling solution, so that The heat of each part of the pipe is quickly and evenly transferred to the cooling solution;
在所述蓄水池的末端设置管材取出部件,捞取冷却后的塑料管材,并晾干捞取后的管材,得到成品塑料管材;A pipe removal part is arranged at the end of the reservoir, and the cooled plastic pipe is taken out, and the taken out pipe is dried to obtain a finished plastic pipe;
所述冷却设备包括用于蓄水及冷却管材的管材冷却部件,所述管材冷却部件包括冷却蓄水池,所述冷却蓄水池连通有进水管和出水管,所述冷却设备还包括用于驱动所述冷却蓄水池内水流流动以带动管材进行至所述冷却蓄水池边部并使管材在冷却蓄水池边部区域转动的水流扰动部件;The cooling equipment includes a pipe cooling part for storing water and cooling the pipe, the pipe cooling part includes a cooling reservoir, and the cooling reservoir is connected with a water inlet pipe and an outlet pipe. A water flow disturbance component that drives the water flow in the cooling reservoir to drive the pipe to the edge of the cooling reservoir and rotate the pipe in the edge area of the cooling reservoir;
所述冷却蓄水池的一侧设置有用于加入冷却剂的冷却剂添加部件,所述冷却剂添加部件包括冷却剂下料腔和防堵塞转杆,所述冷却蓄水池的左侧开设有所述冷却剂下料腔,所述冷却剂下料腔的内部通过轴承设置有所述防堵塞转杆,所述水流扰动部件包括多个水流扰动叶片和与所述水流扰动叶片相配合的扰动杆,所述扰动杆通过轴承设置于所述冷却蓄水池的内壁,所述扰动杆的外侧套接有若干个所述水流扰动叶片。One side of the cooling reservoir is provided with a coolant adding part for adding coolant, and the coolant adding part includes a coolant feeding chamber and an anti-clogging rotating rod, and the left side of the cooling reservoir is provided with The coolant feeding chamber, the inside of the coolant feeding chamber is provided with the anti-clogging rotating rod through a bearing, and the water flow disturbing part includes a plurality of water flow disturbing blades and a disturbance matched with the water flow disturbing blades A rod, the disturbance rod is arranged on the inner wall of the cooling reservoir through a bearing, and a plurality of the water flow disturbance blades are sleeved on the outer side of the disturbance rod.
作为本发明的一种优选方案,所述冷却剂下料腔的顶端固定有冷却剂下料口,所述冷却剂下料腔的底端开设有与所述冷却蓄水池内部相连通的冷却剂出料口。As a preferred solution of the present invention, the top end of the coolant feeding chamber is fixed with a coolant feeding port, and the bottom end of the coolant feeding chamber is provided with a cooling water tank communicating with the inside of the cooling reservoir. Agent outlet.
作为本发明的一种优选方案,所述水流扰动部件设置于所述冷却蓄水池的内部,所述水流扰动部件包括开设于所述冷却蓄水池内壁的转动腔,所述转动腔的内部插设有通过轴承连接的驱动杆,所述扰动杆靠近所述转动腔的一端插设到所述转动腔内部,所述扰动杆的一端通过锥形齿轮与所述驱动杆表面的锥形齿轮相啮合连接,所述冷却蓄水池内壁的左侧开设有侧壁驱动腔,所述侧壁驱动腔的内部通过轴承插设有转动杆,所述转动杆的前端插设在所述转动腔的内部并通过锥形与所述驱动杆的表面传动连接。As a preferred solution of the present invention, the water flow disturbance component is arranged inside the cooling reservoir, the water flow disturbance component includes a rotating chamber opened on the inner wall of the cooling reservoir, and the interior of the rotating chamber A driving rod connected by a bearing is inserted, and one end of the disturbing rod close to the rotating chamber is inserted into the rotating chamber, and one end of the disturbing rod connects with the bevel gear on the surface of the driving rod through a bevel gear. The left side of the inner wall of the cooling reservoir is provided with a side wall driving cavity, and a rotating rod is inserted into the inside of the side wall driving cavity through a bearing, and the front end of the rotating rod is inserted in the rotating cavity The inside of the drive rod is driven and connected with the surface of the drive rod through a taper.
作为本发明的一种优选方案,所述冷却蓄水池的一侧插设有传动杆,所述转动杆的后端通过锥形齿轮与所述传动杆传动连接,所述传动杆的顶端贯穿延伸至所述冷却剂下料腔内部并与所述防堵塞转杆的底端固定连接,所述水流扰动叶片的表面开设有若干个扰动槽,所述扰动槽的内部轴承设置有转动块,所述冷却蓄水池的左侧安装有与驱动电机,所述驱动电机的输出端与所述驱动杆的左端固定连接。As a preferred solution of the present invention, a transmission rod is inserted on one side of the cooling reservoir, the rear end of the rotating rod is connected to the transmission rod through a bevel gear, and the top end of the transmission rod runs through the Extending to the inside of the coolant feeding chamber and fixedly connected to the bottom end of the anti-clogging rotating rod, the surface of the water flow disturbance blade is provided with several disturbance grooves, and the inner bearing of the disturbance groove is provided with a rotating block, A drive motor is installed on the left side of the cooling reservoir, and the output end of the drive motor is fixedly connected to the left end of the drive rod.
作为本发明的一种优选方案,所述冷却蓄水池的右侧设置有管材取出部件,所述管材取出部件包括开设于所述冷却蓄水池内壁的顶端凹槽,所述顶端凹槽的内部通过轴承设置有转动螺杆,所述转动螺杆的一侧设置有支撑板,所述转动螺杆通过螺纹插设在所述支撑板的内部,所述支撑板的表面开设有固定插槽。As a preferred solution of the present invention, the right side of the cooling reservoir is provided with a pipe taking-out part, and the pipe taking-out part includes a top groove opened on the inner wall of the cooling reservoir, and the top groove A rotating screw is provided inside through a bearing, and a support plate is provided on one side of the rotating screw, and the rotating screw is threaded into the inside of the supporting plate, and a fixing slot is provided on the surface of the supporting plate.
作为本发明的一种优选方案,所述固定插槽的内部嵌设有固定插杆,所述固定插杆的内部滑动插设有滑动杆,所述滑动杆的一端铰接有若干个前部铰接杆,所述前部铰接杆的另一端铰接有与所述固定插杆铰接相连的后部铰接杆。As a preferred solution of the present invention, a fixed insertion rod is embedded inside the fixed slot, and a sliding rod is slidably inserted inside the fixed insertion rod, and one end of the sliding rod is hinged with several front hinges. The other end of the front hinged rod is hinged with a rear hinged rod that is hingedly connected to the fixed insertion rod.
作为本发明的一种优选方案,所述冷却蓄水池的一侧设置有若干个管材转动部件,所述管材转动部件包括与所述冷却蓄水池内壁固定连接的侧壁固定块,所述侧壁固定块的左侧固定有滚动套,所述滚动套的内部嵌设有滚珠。As a preferred solution of the present invention, one side of the cooling reservoir is provided with several pipe rotating parts, and the pipe rotating parts include a side wall fixing block fixedly connected with the inner wall of the cooling reservoir. A rolling sleeve is fixed on the left side of the side wall fixing block, and balls are embedded inside the rolling sleeve.
本发明与现有技术相比较具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过对冷却蓄水池的内部设置有冷却剂添加部件与水流扰动部件,能够使得冷却蓄水池内部的水温能够长时间保持较低的温度,还能使管材悬浮与水面,对于放入冷却蓄水池内部进行冷却的管材冷却速度更快;The present invention is provided with coolant adding components and water flow disturbing components inside the cooling storage tank, so that the water temperature inside the cooling storage tank can be kept at a low temperature for a long time, and the pipe material can be suspended on the water surface. Cooling pipes for cooling inside the cooling reservoir cool faster;
且通过水流扰动部件对水流进行扰动,使得管材的内外部以及各个面都能与冷却水相接触,对管材的各个部分达到相同的冷却效果,就不会因对管材的降温不均匀而出现管材各部分冷却收缩快慢不同导致管材弯曲的情况,使管材各个面与水接触较均匀,管材在冷却过程中不会出现变形,使得管材的冷却效果更好,冷却速率更快,管材表面的冷却更加均匀。And the water flow is disturbed by the water flow disturbing part, so that the inside and outside of the pipe and all surfaces can be in contact with the cooling water, and the same cooling effect can be achieved on all parts of the pipe, so that the pipe will not appear due to uneven cooling of the pipe. The different cooling shrinkage speeds of each part lead to the bending of the pipe, so that all surfaces of the pipe are in contact with water more uniformly, and the pipe will not be deformed during the cooling process, so that the cooling effect of the pipe is better, the cooling rate is faster, and the cooling of the pipe surface is more efficient. uniform.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art. Apparently, the drawings in the following description are only exemplary, and those skilled in the art can also obtain other implementation drawings according to the provided drawings without creative work.
图1为本发明实施方式的结构正视剖面示意图。Fig. 1 is a schematic front cross-sectional view of the structure of an embodiment of the present invention.
图2为本发明实施方式的结构俯视剖面示意图。FIG. 2 is a schematic top view cross-sectional view of the structure of the embodiment of the present invention.
图3为本发明实施方式中图2中A的结构放大示意图。FIG. 3 is an enlarged schematic diagram of the structure of A in FIG. 2 in an embodiment of the present invention.
图4为本发明实施方式中图1中支撑板的结构俯视剖面示意图。FIG. 4 is a schematic top view cross-sectional view of the structure of the support plate in FIG. 1 in an embodiment of the present invention.
图5为本发明实施方式中图1中管材转动部件的结构剖面示意图。Fig. 5 is a schematic cross-sectional view of the pipe rotating part in Fig. 1 in an embodiment of the present invention.
图中的标号分别表示如下:The labels in the figure are respectively indicated as follows:
1、管材冷却部件;2、冷却剂添加部件;3、水流扰动部件;4、管材取出部件;5、管材转动部件;1. Pipe cooling parts; 2. Coolant adding parts; 3. Water flow disturbance parts; 4. Pipe removal parts; 5. Pipe rotating parts;
101、冷却蓄水池;102、进水管;103、出水管;101, cooling reservoir; 102, water inlet pipe; 103, water outlet pipe;
201、冷却剂下料腔;202、冷却剂下料口;203、冷却剂出料口;204、防堵塞转杆;201. Coolant feeding chamber; 202. Coolant feeding port; 203. Coolant discharging port; 204. Anti-clogging rotating rod;
301、转动腔;302、侧壁驱动腔;303、转动杆;304、扰动杆;305、水流扰动叶片;306、扰动槽;307、转动块;308、传动杆;309、驱动电机;310、驱动杆;301, rotating cavity; 302, side wall driving cavity; 303, rotating rod; 304, disturbing rod; 305, water flow disturbing blade; 306, disturbing groove; 307, rotating block; 308, transmission rod; 309, driving motor; 310, drive rod;
401、顶端凹槽;402、转动螺杆;403、支撑板;404、固定插槽;405、固定插杆;406、滑动杆;407、前部铰接杆;408、后部铰接杆;401, top groove; 402, rotating screw rod; 403, support plate; 404, fixed slot; 405, fixed insertion rod; 406, sliding rod; 407, front hinged rod; 408, rear hinged rod;
501、侧壁固定块;502、滚动套;503、滚珠。501, side wall fixing block; 502, rolling sleeve; 503, ball.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1至图5所示,本发明提供了一种塑料管材生产方法及生产设备,包括如下步骤:As shown in Figures 1 to 5, the present invention provides a plastic pipe production method and production equipment, comprising the following steps:
S1、选取一段挤压机挤出的待冷却的塑料管材;S1, select a plastic pipe to be cooled extruded by an extruder;
S2、将待冷却的塑料管材送入到冷却设备中进行冷却处理;S2, sending the plastic pipe to be cooled into the cooling device for cooling treatment;
S3、对冷却处理后的塑料管材取出晾干,得到定型的塑料管材产品;S3, taking out the cooled plastic pipe and drying it to obtain a shaped plastic pipe product;
其中,对塑料管材进行冷却处理的具体步骤包括:Among them, the specific steps of cooling the plastic pipe include:
S201、冷却设备内设置有蓄水池,所述蓄水池内填充有冷却溶液;S201. The cooling device is provided with a water storage tank, and the water storage tank is filled with cooling solution;
S202、向冷却溶液内投入冷却剂,降低冷却溶液的温度,并调整冷却溶液的浓度,使冷却溶液的密度大于管材的密度;S202. Putting a coolant into the cooling solution, lowering the temperature of the cooling solution, and adjusting the concentration of the cooling solution so that the density of the cooling solution is greater than the density of the pipe;
S203、将管材放入所述蓄水池,使管材与冷却溶液接触,管材内部的热量传递至冷却溶液内;S203. Put the pipe into the reservoir, make the pipe contact with the cooling solution, and transfer the heat inside the pipe to the cooling solution;
S204、蓄水池内溶液流动,带动管材移动至蓄水池的边部,管材在水流持续作用下在蓄水池的边部原地转动,使管材的各个部分均能与冷却溶液接触,以使管材各部位热量快速均匀地传递至冷却溶液内。S204. The flow of the solution in the reservoir drives the pipe to move to the edge of the reservoir, and the pipe rotates in situ at the edge of the reservoir under the continuous action of the water flow, so that all parts of the pipe can be in contact with the cooling solution, so that The heat of each part of the pipe is quickly and evenly transferred to the cooling solution.
在本实施方式中,在对管材进行冷却的过程中,由于把管材直接放入到水中,管材很难在水中处于悬浮状态,致使管材的一面会与水槽相接触,从而使得管材的整体冷却效果达不到较均匀的降温,为了使得管材的表面与内部能够比较均匀的得到冷却降温,需要把管材悬浮与冷却水面,使得管材的一部分浸入水里,另一部分裸露在水面,通过对水池添加适当的冷却剂,调节水池中水的密度,使水池中混合液的密度大于管材的密度,从而使得管材悬浮与水面,接着,通过对水的不断的驱动,使水流对管材表面不断地冲击,待管材经过水流的冲击移动到水池的边缘部分时,在水流的不断冲击下,管材就会发生转动,使得管材内部的各个部分都能够不断的进入水中,从而得到对管材的所有表面进行冷却的效果,使得管材的各部分能够得到快速的冷却。In this embodiment, in the process of cooling the pipe, since the pipe is directly put into the water, it is difficult for the pipe to be in a suspended state in the water, so that one side of the pipe will be in contact with the water tank, thereby improving the overall cooling effect of the pipe. A more uniform cooling cannot be achieved. In order to make the surface and interior of the pipe more uniformly cooled, it is necessary to suspend the pipe and cool the water surface so that part of the pipe is immersed in the water and the other part is exposed on the water surface. Coolant, adjust the density of water in the pool, so that the density of the mixed liquid in the pool is greater than the density of the pipe, so that the pipe is suspended on the water surface, and then, through the continuous driving of the water, the water flow continuously impacts the surface of the pipe. When the pipe moves to the edge of the pool through the impact of the water flow, the pipe will rotate under the continuous impact of the water flow, so that all parts inside the pipe can continuously enter the water, thereby obtaining the effect of cooling all the surfaces of the pipe , so that each part of the pipe can be cooled rapidly.
为了使得冷却后的管材能够快速的被人们所取出,通过对水池末端设置取出部件,更加方便人们对于管材的取出与晾干。In order to enable the cooled pipes to be quickly taken out by people, the take-out parts are arranged at the end of the pool, which is more convenient for people to take out and dry the pipes.
在所述蓄水池的末端设置管材取出部件,捞取冷却后的塑料管材,并晾干捞取后的管材,得到成品塑料管材。A pipe removal part is arranged at the end of the reservoir, and the cooled plastic pipe is picked up, and the taken out pipe is dried to obtain a finished plastic pipe.
如图1至图5所示,在本实施方式中冷却设备包括用于蓄水及冷却管材的管材冷却部件1,管材冷却部件1包括冷却蓄水池101,冷却蓄水池101连通有进水管102和出水管103,冷却设备还包括用于驱动冷却蓄水池101内水流流动以带动管材进行至冷却蓄水池101边部并使管材在冷却蓄水池101边部区域转动的水流扰动部件3;As shown in Figures 1 to 5, in this embodiment the cooling device includes a pipe cooling unit 1 for storing water and cooling pipes, the pipe cooling unit 1 includes a
冷却蓄水池101的一侧设置有用于加入冷却剂的冷却剂添加部件2,冷却剂添加部件2包括冷却剂下料腔201和防堵塞转杆204,冷却蓄水池101的左侧开设有冷却剂下料腔201,冷却剂下料腔201的内部通过轴承设置有防堵塞转杆204,水流扰动部件3包括多个水流扰动叶片305和与水流扰动叶片305相配合的扰动杆304,扰动杆304通过轴承设置于冷却蓄水池101的内壁,扰动杆304的外侧套接有若干个水流扰动叶片305,冷却剂下料腔201的顶端固定有冷却剂下料口202,冷却剂下料腔201的底端开设有与冷却蓄水池101内部相连通的冷却剂出料口203。One side of the cooling
首先,通过进水管102对冷却蓄水池101的内部添加一定量的清水,对出水管103进行闭合,需要把待冷却的管材放入到管材冷却部件1内部,在管材进入到冷却蓄水池101内部前,需要对冷却蓄水池101内部添加适当的清水,且为了使得管材能够在冷却蓄水池101的内部悬浮与液面,通过冷却剂添加部件2对冷却蓄水池101的内部添加一定量的冷却剂,使得冷却蓄水池101内部的清水温度能够保持减低温度,还可以增大清水的密度,使清水与冷却剂的混合密度大于管材的密度,对管材进行初步冷却,当用户把冷却剂加入到冷却剂下料腔201内部时,通过防堵塞转杆204的不断转动,能够使得进入到冷却剂下料腔201内部的冷却剂不会发生堵塞,使得冷却剂的添加更加顺畅,且水流扰动部件3内部水流扰动叶片305不断地对混合液进行转动搅拌时,能够使得进入到冷却蓄水池101内部的冷却剂更加均匀的分散到冷却蓄水池101内部的清水中。First, add a certain amount of clean water to the inside of the cooling
为了使得水流的流动方向一致,能够对管材表面进行不断地冲击,致使管材被冲击到冷却蓄水池101的边缘,实现管材的自转,对管材的各个部分能够进行均匀的冷却,通过设置有水流扰动部件3,在水流扰动部件3的扰动功能下,对水流的方向进行一个限定,使得水流只能向冷却蓄水池101的一边进行移动,从而推动进入到冷却蓄水池101内部的管材移动,最后使得管材与冷却蓄水池101的边缘相接触后进行自转,达到均匀冷却的目的。In order to make the flow direction of the water flow consistent, the surface of the pipe can be continuously impacted, so that the pipe is impacted to the edge of the cooling
如图1至图3所示,在本实施方式中水流扰动部件3设置于冷却蓄水池101的内部,水流扰动部件3包括开设于冷却蓄水池101内壁的转动腔301,转动腔301的内部插设有通过轴承连接的驱动杆310,扰动杆304靠近转动腔301的一端插设到转动腔301内部,扰动杆304的一端通过锥形齿轮与驱动杆310表面的锥形齿轮相啮合连接,冷却蓄水池101内壁的左侧开设有侧壁驱动腔302,侧壁驱动腔302的内部通过轴承插设有转动杆303,转动杆303的前端插设在转动腔301的内部并通过锥形与驱动杆310的表面传动连接。As shown in Figures 1 to 3, in this embodiment, the water
通过对驱动电机309进行接电源,使得驱动电机309启动带动驱动杆310进行转动,驱动杆310通过表面的锥形齿轮与扰动杆304的一端传动连接,从而带动扰动杆304进行转动,带动水流扰动叶片305对冷却蓄水池101内部的水进行同一方向的搅动,使得冷却蓄水池101内部水流的方向一致,带动进入到冷却蓄水池101内部的管材进行移动。By connecting the
冷却蓄水池101的左侧插设有传动杆308,转动杆303的后端通过锥形齿轮与传动杆308传动连接,传动杆308的顶端贯穿延伸至冷却剂下料腔201内部并与防堵塞转杆204的底端固定连接,水流扰动叶片305的表面开设有若干个扰动槽306,扰动槽306的内部轴承设置有转动块307,冷却蓄水池101的左侧安装有与驱动电机309,驱动电机309的输出端与驱动杆310的左端固定连接。The left side of the cooling
在对冷却蓄水池101内部的水进行搅拌的同时,驱动杆310又通过表面的锥形齿轮与转动杆303的一端传动连接,带动转动杆303转动,转动杆303通过端部的锥形齿轮与传动杆308的底端相啮合,带动传动杆308进行转动,传动杆308的另一端与防堵塞转杆204的底端固定连接,从而带动防堵塞转杆204进行转动,使得进入到防堵塞转杆204内部的冷却剂在下料的过程中更加的顺畅,不会发生堵塞,且在水流扰动叶片305的表面开设有扰动槽306,对扰动槽306的内部安装有转动块307,使得水流扰动叶片305转动的时候,通过水流的作用能够带动转动块307进行转动,加快水中的冷却剂溶于水的速率。While stirring the water inside the cooling
在对管材冷却完毕后,需要对管材进行取出,由于管材是漂浮在冷却蓄水池101的表面,用手去捞取非常的不方便,通过对冷却蓄水池101的末端设置有管材取出部件4,在管材取出部件4的穿插作用下,就可以使得人们对于管材的取出更加的方便,方便管材的取出与晾干工作。After the pipe is cooled, the pipe needs to be taken out. Since the pipe is floating on the surface of the cooling
如图1至图4所示,在本实施方式中冷却蓄水池101的一侧设置有管材取出部件4,管材取出部件4包括开设于冷却蓄水池101内壁的顶端凹槽401,顶端凹槽401的内部通过轴承设置有转动螺杆402,转动螺杆402的一侧设置有支撑板403,转动螺杆402通过螺纹插设在支撑板403的内部,支撑板403的表面开设有固定插槽404,固定插槽404的内部嵌设有固定插杆405,固定插杆405的内部滑动插设有滑动杆406,滑动杆406的一端铰接有若干个前部铰接杆407,前部铰接杆407的另一端铰接有与固定插杆405铰接相连的后部铰接杆408。As shown in Figures 1 to 4, in this embodiment, one side of the cooling
在水流扰动部件3的驱动作用下,使得管材最终都会集中与冷却蓄水池101的末端,用户通过拿取固定插杆405,使得滑动杆406穿插到管材的中部,通过拉动滑动杆406在固定插杆405内部滑动,带动前部铰接杆407与后部铰接杆408之间的夹角发生变化,使得前部铰接杆407与后部铰接杆408逐渐变形至与管材的内壁相抵触,从而方便用户对于管材的固定,用户通过抬动滑动杆406,就可以把穿插在滑动杆406表面的管材取用出去,通过扭动转动螺杆402,转动螺杆402与支撑板403之间通过螺纹结构相连接,使得支撑板403慢慢的向上移动,把穿插有管材的滑动杆406放置到固定插槽404的内部相固定,对取出来的管材进行晾干处理。Under the driving action of the water
在管材靠近冷却蓄水池101末端边缘时,一面会经受水流的不断冲击,另一面会不断的与冷却蓄水池101的内壁相抵触,从而在水流的不断冲击下回发生自转,由于在管材自转的过程中会不断地与冷却蓄水池101内壁相摩擦,为了使得管材的转动速度更快,减少冷却蓄水池101内壁对管材的摩擦,通过对冷却蓄水池101内壁的一侧设置有管材转动部件5,通过管材转动部件5内部的滚珠503与管材的表面通过点接触的方式,极大的减少了管材与冷却蓄水池101之间的摩擦,从而使得管材在水流的不断冲击下能够更快的进行转动,使得管材的各个表面能够快速的进行冷却。When the pipe is close to the edge of the end of the cooling
如图1至图5所示,在本实施方式中冷却蓄水池101的一侧设置有若干个管材转动部件5,管材转动部件5包括与冷却蓄水池101内壁固定连接的侧壁固定块501,侧壁固定块501的左侧固定有滚动套502,滚动套502的内部嵌设有滚珠503。As shown in Figures 1 to 5, in this embodiment, one side of the cooling
当管材移动到与滚珠503相靠近的位置时,就会被滚珠503相抵触,由于滚珠503在滚动套502内部也是可以进行转动的,从而当管材进行转动时也会带着滚珠503进行转动,滚珠503再次带动管材进行转动,使得管材在冷却蓄水池101的末端能够快速的进行转动。When the pipe moves to a position close to the
综上所知,通过冷却剂添加部件2的作用可以使得冷却蓄水池101内部的水温保持相对较低的状态,且能够增大冷却蓄水池101内部清水的密度,使得冷却水的密度大于管材的密度,致使管材悬浮与水面,在水流扰动部件3的作用下,可以对冷却蓄水池101内部的水流进行驱动流动导向,使水流方向一致,从而带动管材向一边移动,最后与管材转动部件5相抵触,通过管材转动部件5与管材进行的是点接触方式,加快了管材的转动速率,提高了管材的冷却效果,且在水流扰动部件3驱动水流的同时,又能对冷却剂添加部件2内部添加的冷却剂进行疏导作用,使得冷却剂进入到冷却蓄水池101内部不会发生堵塞且更容易,最后,在管材取出部件4的快速捞取作用下,使得冷却后的管材能够进行快速的捞出进行晾干。To sum up, through the function of the
以上实施例仅为本申请的示例性实施例,不用于限制本申请,本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内,对本申请做出各种修改或等同替换,这种修改或等同替换也应视为落在本申请的保护范围内。The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Those skilled in the art may make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements shall also be deemed to fall within the protection scope of the present application.
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