CN106141110B - A kind of lead pig automatic moulding machine - Google Patents
A kind of lead pig automatic moulding machine Download PDFInfo
- Publication number
- CN106141110B CN106141110B CN201610722263.2A CN201610722263A CN106141110B CN 106141110 B CN106141110 B CN 106141110B CN 201610722263 A CN201610722263 A CN 201610722263A CN 106141110 B CN106141110 B CN 106141110B
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- CN
- China
- Prior art keywords
- lead pig
- lead
- roll
- mould
- pig
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
Abstract
The invention discloses a kind of lead pig automatic moulding machines, are respectively arranged with stream lead distributor in the surface of roll-type lead pig mould and underface, material-receiving device and lead pig carry roller group;Each side of regular prism shape roll-type lead pig mould is uniformly provided with multiple lead pig die cavitys, and cooling water pipeline closed at one end is provided with along centre rotational axis direction;The centre rotational axis for closing one end positioned at cooling water pipeline is connect with servo deceleration motor, and the centre rotational axis of the other end is provided with the outlet conduit being connected to cooling water pipeline;Water inlet pipe is probeed by the outlet conduit of centre rotational axis inside the cooling water pipeline of roll-type lead pig mould;A pair of anti-fall blend stop of lead pig close to roll-type lead pig mould is provided on front side of roll-type lead pig mould;The opening and closing of the lead liquid valve of control unit control stream lead distributor and the operation and stopping of servo deceleration motor.Structure of the invention is compact, small, easy to operate, the time saving and energy saving, high production efficiency that occupies place space, at low cost.
Description
Technical field
The present invention relates to a kind of lead pig automatic moulding machines that lead liquid is made to lead pig.
Background technique
Currently, lead pig is made using air-cooled lead pig casting in lead liquid in industry, device and method used are such as
Under: lead pig mould is mounted on cyclic transfer and takes, and arranges along one word of endless conveyor and slowly advances with endless conveyor;By lead liquid
The stream lead distributor of valve control is located above endless conveyor, carries out lead perfusion to the lead pig mould that cyclic transfer takes, fills
The lead pig mould of lead liquid is advanced with endless conveyor to material receiving end, and lead liquid during traveling in lead pig mould is cooled to by air-cooled
Type.The defect of this method are as follows: since lead liquid is high temperature, and air-cooled cooling efficiency is comparatively very low, by high-temperature lead liquid
It would have to lengthen cooling time by air-cooled cooling and shaping, the means for lengthening cooling time are to do the biography of long circulating conveyer belt
Send length, the lead liquid in such lead pig mould could in very long and slow traveling process by the air-cooled cooling of long period from
And form, this results in equipment (endless conveyor etc.) needs to occupy very big place space, inconvenience is brought to production, and
And the method consuming working hour of this production lead pig is more, production efficiency is lower, and equipment cost is high,.
Summary of the invention
The technical problem to be solved by the present invention is field needed for production equipment used in current air-cooled lead pig casting
Ground space is excessive, brings various adverse effects to production, while production efficiency is lower, provides a kind of knot in order to solve this problem
Structure is compact, occupy place space small, easy to operate, time saving and energy saving, high production efficiency, lead pig automatic moulding machine at low cost.
The technical solution adopted by the present invention to solve the technical problems is: a kind of lead pig automatic moulding machine, including rack, roller
Formula lead pig mould and control unit;Roll-type lead pig mould is rotated by servo deceleration motor driven;It is arranged in the surface of roll-type lead pig mould
There is the stream lead distributor controlled by lead liquid valve, is provided with material-receiving device immediately below roll-type lead pig mould and lead pig carries roller group;
The roll-type lead pig mould is regular prism shape, is uniformly provided with what multiple shapes with cast lead pig exactly matched in its each side
Lead pig die cavity is provided with cooling water pipeline closed at one end along centre rotational axis direction;Two centre rotational axis of roll-type lead pig mould
It is rotatably installed in rack;The centre rotational axis for closing one end positioned at cooling water pipeline is connect with servo deceleration motor, separately
The centre rotational axis of one end is provided with the outlet conduit being connected to cooling water pipeline;The outlet conduit that water inlet pipe passes through centre rotational axis
It probes into inside the cooling water pipeline of roll-type lead pig mould, water inlet pipe connects the water outlet of circulating cooling system, outlet conduit outflow
Water flows back into circulating cooling system;A pair of anti-fall gear of lead pig close to roll-type lead pig mould is provided on front side of roll-type lead pig mould
Item;The opening and closing of lead liquid valve and the operation and stopping of servo deceleration motor of control unit control stream lead distributor are protected at work
It holds when servo deceleration motor is out of service, lead liquid valve could be opened, and after lead liquid valve is closed, servo deceleration motor could be run.
The course of work of the lead pig automatic moulding machine is as follows: lead liquid is filled roll-type lead pig by lead liquid valve control stream lead distributor
Pause perfusion after in lead pig die cavity on the side for being currently located at surface of mould, the lead liquid of injection lead pig die cavity are cooled down at once
It forms (because there is the cooling water of persistent loop cooling in the cooling water pipeline in roll-type leads mould), then servo deceleration machine driven roller
Formula lead pig mould suspends driving after rotating an angle, so that directly on top (the i.e. positive convection current in next side of roll-type lead pig mould
The outflux of lead distributor), lead liquid valve controls the side that lead liquid is filled roll-type lead pig mould by stream lead distributor again at this time
In lead pig die cavity, such circulation continuous running in the process, has been loaded with the lead pig die cavity of the lead pig of cooling and shaping with roll-type
(molding during reaching lowermost position, in lead pig die cavity when the gradually rotation of lead pig mould reaches the position of bottom
Lead pig is because the barrier effect of the anti-fall blend stop of lead pig on front side of roll-type lead pig mould without sliding in advance), in lead pig die cavity group at
Type lead pig will voluntarily be fallen to because of self weight out of die cavity on the material-receiving device of lower section, and then carrying roller group by lead pig again will molding
Lead pig transports out.
It is further preferred that comprehensively consider the construction of equipment and the factor of production efficiency, the roll-type lead pig mould it is each
The lead pig die cavity of side has 2~4, so to realize the balance of factor between equipment and production efficiency, reaches optimal effect.
To prevent the molding lead pig in lead pig die cavity from being scraped when moving down with the rotation of roll-type lead pig mould by the anti-fall blend stop of lead pig
Frictional resistance, setting helps sliding roller on the anti-fall blend stop of the lead pig.
The beneficial effects of the present invention are: automatic moulding machine of the present invention is compact-sized, occupy that place space is small, and substitution is current
Air-cooled lead pig casting produce lead pig, very big production site and space can be saved, to avoid because needed for equipment
Place and space is excessive and the various influences to unfavorable factors are produced of bring.Meanwhile the water-cooled lead pig automatic moulding machine
The more efficient of lead pig is produced than air-cooled lead pig casting due to the cooling shaping speed of lead pig is fast;And operation of the present invention it is simple,
It is time saving and energy saving, at low cost.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
In figure: 1 is rack, and 2 be servo deceleration motor, and 3 be roll-type lead pig mould, and 3-1 is lead pig die cavity, and 4 be stream lead distribution
Device, 5 carry roller group for lead pig, and 6 be the anti-fall blend stop of lead pig, and 6-1 is to help sliding roller.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and detailed description.
As shown in Figure 1, the present embodiment includes rack 1, roll-type lead pig mould 3 and control unit.Roll-type lead pig mould 3 is subtracted by servo
The driving rotation of speed motor 2.The stream lead distributor 4 controlled by lead liquid valve is provided in the surface of roll-type lead pig mould 3, in roll-type lead
The underface of ingot mould 3 is provided with material-receiving device and lead pig carries roller group 5.Roll-type lead pig mould 3 is regular prism shape, in its each side
It is uniformly provided with the lead pig die cavity 3-1 that multiple shapes with cast lead pig exactly match, is provided with one end along centre rotational axis direction
Closed cooling water pipeline.Two centre rotational axis of roll-type lead pig mould 3 are rotatably installed in rack 1 by bearing block respectively.
The output shaft of the centre rotational axis and servo deceleration motor of closing one end positioned at cooling water pipeline is rigidly connected, the center of the other end
Rotary shaft is provided with the outlet conduit being connected to cooling water pipeline.Water inlet pipe probes into roll-type lead by the outlet conduit of centre rotational axis
Inside the cooling water pipeline of ingot mould 3, water inlet pipe connects the water outlet of circulating cooling system, and the water of outlet conduit outflow, which flows back into, to follow
Ring cooling system.The front side of roll-type lead pig mould 3 is provided with a pair of anti-fall blend stop 6 of lead pig close to roll-type lead pig mould 3.Control is single
The opening and closing of lead liquid valve and the operation and stopping of servo deceleration motor 2 of member control stream lead distributor 4 are maintained at and watch at work
Take decelerating motor 2 it is out of service when, lead liquid valve could be opened, lead liquid valve close after, servo deceleration motor 2 could be run.
It is further preferred that the lead pig die cavity of each side of the roll-type lead pig mould 3 has 2~4, so set with realizing
The balance of the standby factor between production efficiency, reaches optimal effect.
It is further preferred that setting helps sliding roller 6-1 on the anti-fall blend stop 6 of lead pig, to prevent in lead pig die cavity group 3
Molding lead pig by the anti-fall blend stop 6 of lead pig scraped frictional resistance when moving down with the rotation of roll-type lead pig mould 3.
Above-described embodiment is only used for illustrating the present invention, rather than the restriction to rights protection of the present invention is all in this hair
The change of any unsubstantiality carried out on the basis of bright essence scheme, should all fall within the scope of protection of the present invention.
Claims (3)
1. a kind of lead pig automatic moulding machine, it is characterised in that: including rack, roll-type lead pig mould and control unit;Roll-type lead pig mould
It is rotated by servo deceleration motor driven;The stream lead distributor controlled by lead liquid valve is provided with right above roll-type lead pig mould,
Material-receiving device is provided with immediately below roll-type lead pig mould and lead pig carries roller group;The roll-type lead pig mould is regular prism shape,
Its each side is uniformly provided with the lead pig die cavity that multiple shapes with cast lead pig exactly match, and opens along centre rotational axis direction
There is cooling water pipeline closed at one end;Two centre rotational axis of roll-type lead pig mould are rotatably installed in rack;Positioned at cooling
The centre rotational axis that waterpipe closes one end is connect with servo deceleration motor, and the centre rotational axis of the other end is provided with and cooling water pipe
The outlet conduit of road connection;Water inlet pipe is probeed by the outlet conduit of centre rotational axis in the cooling water pipeline of roll-type lead pig mould
Portion, water inlet pipe connect the water outlet of circulating cooling system, and the water of outlet conduit outflow flows back into circulating cooling system;In roll-type lead
A pair of anti-fall blend stop of lead pig close to roll-type lead pig mould is provided on front side of ingot mould;The lead liquid of control unit control stream lead distributor
The opening and closing of valve and the operation and stopping of servo deceleration motor, at work, be maintained at servo deceleration motor it is out of service when, lead liquid
Valve could be opened, and after lead liquid valve is closed, servo deceleration motor could be run.
2. lead pig automatic moulding machine according to claim 1, it is characterised in that: each side of the roll-type lead pig mould
Lead pig die cavity has 2~4.
3. lead pig automatic moulding machine according to claim 1 or 2, it is characterised in that: set on the anti-fall blend stop of the lead pig
It is equipped with and helps sliding roller.
Priority Applications (1)
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CN201610722263.2A CN106141110B (en) | 2016-08-25 | 2016-08-25 | A kind of lead pig automatic moulding machine |
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CN201610722263.2A CN106141110B (en) | 2016-08-25 | 2016-08-25 | A kind of lead pig automatic moulding machine |
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CN106141110A CN106141110A (en) | 2016-11-23 |
CN106141110B true CN106141110B (en) | 2018-12-18 |
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CN107098072B (en) * | 2017-06-13 | 2019-11-08 | 东阳市君泰建筑工程有限公司 | The safe of logistics transportation |
CN109304433B (en) * | 2018-10-31 | 2023-09-22 | 福建亚亨机械股份有限公司 | Lead wire forming machine |
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SU350321A1 (en) * | 1971-04-27 | 1977-12-05 | Белокалитвинский металлургический завод | Multicavity electromagnetic ingot mould |
CN102240785B (en) * | 2011-08-09 | 2013-05-15 | 重庆三峡学院 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
CN103624224B (en) * | 2013-11-17 | 2015-12-16 | 保定金阳光能源装备科技有限公司 | Prepare the band extruder of battery grid. g., lead tape |
CN204565074U (en) * | 2015-02-28 | 2015-08-19 | 保定金阳光能源装备科技有限公司 | The continuous casting equipment of the shaping grid of a kind of lead-acid accumulator |
CN204770528U (en) * | 2015-06-15 | 2015-11-18 | 泉州东山机械有限公司 | Transmission output subassembly of lead pig machine |
CN206009753U (en) * | 2016-08-25 | 2017-03-15 | 风帆有限责任公司 | A kind of lead pig automatic moulding machine |
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