CN102240785A - Continuous casting machine for electrode plate grid of lead-acid storage battery - Google Patents
Continuous casting machine for electrode plate grid of lead-acid storage battery Download PDFInfo
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- CN102240785A CN102240785A CN2011102265215A CN201110226521A CN102240785A CN 102240785 A CN102240785 A CN 102240785A CN 2011102265215 A CN2011102265215 A CN 2011102265215A CN 201110226521 A CN201110226521 A CN 201110226521A CN 102240785 A CN102240785 A CN 102240785A
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Abstract
The invention provides continuous casting equipment for a lead plate grid. By the equipment, a lead plate with a grid and an electrode lug can be cast at a time. The continuous casting equipment comprises a machine frame, and a moving die and a fixed die which are cast in a mutual matching way, wherein the machine frame comprises a platform, a supporting frame and a base plate; the moving die is a hollow cylinder of which the surface is provided with a grid-shaped cavity and the inner side is provided with an inner barrel; the cavity is a female die for forming the grid and the electrode lug; the inner barrel and the inner wall of the moving die form an airtight cavity used for heating; the moving die is connected with a bearing frame through a bearing; the bearing frame is connected with the platform of the machine frame; and the fixed die is elastically connected with the platform of the machine frame and then is matched with the moving die through an arc-shaped surface on one side. Molten lead is continuously cast into the grid-shaped cavity on the moving die which is constantly rotated through the fixed die to make storage battery grids continuously formed and cast out.
Description
Technical field
The present invention relates to the continuous casting field of metal, particularly a kind of equipment that is used for the continuous casting of Lead-acid Storage Battery scutum grid.
Background technology
Grid in the lead-acid accumulator not only will possess the favorable mechanical performance, and excellent corrosion resisting performance and favorable conductive ability also will be arranged.Defectives such as battery grid commonly used at present adopts the gravity casting technology, exists setting time long, and production efficiency is low, and resource and energy resource consumption are big, and environmental pollution is serious, automatization level is low.
Publication number is the Chinese patent application file of CN101670422A, discloses a kind of stereotype conticaster.This equipment adopts two plumbous liquid that are fixed on roll pressed on the brace table, that have gap pouring from a movably plumbous spoon needing to obtain secondary operations just can be applied to the stereotype of the no grid of battery production.
Summary of the invention
The purpose of this invention is to provide a kind of machinery cooperate simple, have heater block and cooling-part disposes rational stereotype grid continuous casting equipment.Adopt this equipment, can disposablely cast out stereotype, avoid with serious pollution secondary operations with grid and lug.
For realizing that the technical scheme that the object of the invention adopts is such, a kind of lead acid batteries electrode plate grid conticaster comprises frame and cooperatively interacts and realize the dynamic model and the cover half of casting that described frame comprises table top, bracing frame and chassis.
Described dynamic model is a hollow circular cylinder, and its surface of revolution has the lattice-shaped die cavity, and hollow circular cylinder inside has inner core; Described die cavity comprises the die that makes grid and lug moulding, and the hollow circular cylinder inwall of described inner core and dynamic model forms airtight cavity; Described airtight cavity have for heating fluid circulate, and the feed tube and the drain pipe that import from the axle center at two ends, the dynamic model left and right sides respectively, described drain pipe and feed tube are connected the import and export of die heater respectively; Dynamic model is connected on the bearing bracket stand by bearing, and described bearing bracket stand is connected on the table top of frame.
The cover half that is installed on the rack table matches with dynamic model by its arcwall face; Described arcwall face middle part has the bar-shaped trough that flows out for molten Pb liquid, and described cover half has through hole I axial, that be communicated with described bar-shaped trough; One side has some defeated lead rods that go out plumbous hole to be inserted among the described through hole I, and the two ends of described defeated lead rod connect the lead outlet of plumbous smelting furnace respectively and return plumbous mouthful, describedly goes out plumbous hole and is arranged in bar-shaped trough on the dynamic model.
Below described dynamic model and cover half contact-making surface, have mould emptier and sparge pipe on the bracing frame of frame, the injection direction of described sparge pipe is over against described mould emptier and the contacted position of dynamic model.
On the frame below the described sparge pipe, some cooperatively interact, jockey pulleys of being used for the alignment stereotype are installed also.
The present invention is owing to said structure, and its advantage is: can realize the continuous demoulding and the alignment of continuous casting grid, production efficiency improves greatly, can reach more than 12 times of traditional gravitational casting casting plate machine.In addition, this battery grid conticaster can make the lead grid plate one-shot forming with lug, reduces resource consumption, reduces environmental pollution, and the automatization level of production process is higher.
On the cover half of equipment disclosed in this invention, have be parallel to through hole, two ends connect the pipeline of die heater liquid in-out mouth respectively.Bar-shaped trough below on the described cover half has through hole axial, that be used to cool off near the position of dynamic model.Described cover half has air admission hole axial, end sealing, and the top of the bar-shaped trough on the cover half has the plurality of rows pore that is communicated with described air admission hole.
After the cooling water that sparge pipe sprayed of equipment is collected by the chassis of described frame, recycling through the compression pump that is communicated with described sparge pipe.
Description of drawings
Device of the present invention can further specify by the non-limiting embodiment that accompanying drawing provides.
Fig. 1 is a stereogram of the present invention;
Fig. 2 is a front view of the present invention;
Fig. 3 is a dynamic model cutaway view of the present invention;
Fig. 4 is the stereogram of cover half of the present invention;
Fig. 5 is the stereogram after cover half of the present invention is installed defeated lead rod;
Fig. 6 is the stereogram of defeated lead rod of the present invention.
Among the figure: 1, frame; 1-1, bearing bracket stand; 1-4, jockey pulley; 2, dynamic model; 2-1, die cavity; 2-2, inner core; 2-3, feed tube; 2-4, drain pipe; 3, cover half; 3-1, bar-shaped trough; 3-2, defeated lead rod; 3-3, through hole I; 3-4, steam vent; 3-5, pipeline; 3-6, air admission hole; 3-7, through hole II; 3-9, go out plumbous hole; 4-1, sparge pipe; 4-2, mould emptier; 5, the stereotype of moulding.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
Referring to accompanying drawing: among the figure, a kind of lead acid batteries electrode plate grid conticaster comprises frame 1 and the dynamic model 2 and the cover half 3 of the casting that cooperatively interacts, and it is characterized in that: described frame 1 comprises table top, bracing frame and chassis.Described dynamic model 2 is that the surface has the hollow circular cylinder that lattice-shaped die cavity 2-1, inside have inner core 2-2, and described die cavity 2-1 comprises the die that makes grid and lug moulding, and the inwall of described inner core 2-2 and dynamic model 2 forms airtight cavity; Described cavity have for heating fluid circulate, and the feed tube 2-3 and the drain pipe 2-4 that import from the axle center at two ends, dynamic model 2 left and right sides respectively, described drain pipe 2-4 and feed tube 2-3 are connected the import and export of die heater respectively.The isothermal liquid of die heater is entered by the outer wall of inner core 2-2 and the common cavity of forming of inwall of dynamic model 2, so that dynamic model 2 temperature raise by feed tube 2-3.The end connecting branch of drain pipe 2-4 makes liquid outlet near the extreme lower position of dynamic model 2 inner chambers, so that cooled liquid is extracted out.After the temperature of dynamic model 6 reached setting value, die heater quit work and enters holding stage.
Below described dynamic model 2 and cover half 3 are contacted, have mould emptier 4-2 and sparge pipe 4-1 on the bracing frame of frame 1, the injection direction of described sparge pipe 4-1 is over against described mould emptier 4-2 and dynamic model 2 contacted positions.Described mould emptier 4-2 is for tangentially being installed in the scraper plate of dynamic model 2 belows.
On the frame 1 below the described sparge pipe 4-1, some cooperatively interact, jockey pulley 1-4 of being used for the stereotype 5 of straight moulding are installed also.
Described frame (1) connection compresses governor motion, makes the surface of revolution of dynamic model (2) remain constant cooperating with the arcwall face of cover half (3).
In the present embodiment, on the described cover half 3, have be parallel to through hole I3-3, two ends connect the pipeline 3-5 of die heater liquid in-out mouth respectively.Bar-shaped trough 3-1 below on the cover half 3 has through hole 3-7 axial, that be used to cool off near the position of dynamic model 2.Described through hole 3-7 feeds the lower liquid of temperature, finishes process of setting to guarantee grid when leaving the mould that is made of dynamic model 2 and cover half 3.
In an embodiment, after the cooling water that sparge pipe 4-1 is sprayed is collected by the chassis of described frame 1, recycling through the compression pump that is communicated with described sparge pipe 4-1.
Claims (6)
1. a lead acid batteries electrode plate grid conticaster comprises frame (1) and cooperatively interacts and realizes the dynamic model (2) and the cover half (3) of casting, and described frame (1) comprises table top, bracing frame and chassis; It is characterized in that:
Described dynamic model (2) is a hollow circular cylinder, and its surface of revolution has lattice-shaped die cavity (2-1), and hollow circular cylinder inside has inner core (2-2); Described die cavity (2-1) comprises the die that makes grid and lug moulding, and described inner core (2-2) forms airtight cavity with the hollow circular cylinder inwall of dynamic model (2); Described airtight cavity have for heating fluid circulate, and the feed tube (2-3) and the drain pipe (2-4) that import from the axle center at dynamic model (2) two ends, the left and right sides respectively, described drain pipe (2-4) and feed tube (2-3) are connected the import and export of die heater respectively; Dynamic model (2) is connected on the bearing bracket stand by bearing, and described bearing bracket stand (1-1) is connected on the table top of frame (1);
The cover half (3) that is installed on the rack table matches with dynamic model (2) by its arcwall face; Described arcwall face middle part has the bar-shaped trough (3-1) that flows out for molten Pb liquid, and described cover half (3) has through hole I(3-3 axial, that be communicated with described bar-shaped trough (3-1)); One side has some defeated lead rods (3-2) that go out plumbous hole (3-9) and inserts described through hole I(3-3) in, the two ends of described defeated lead rod (3-2) connect the lead outlet of plumbous smelting furnace respectively and return plumbous mouthful, describedly go out plumbous hole (3-9) and are arranged in bar-shaped trough (3-1) on the dynamic model (2);
Below at described dynamic model (2) and cover half (3) contact-making surface, have mould emptier (4-2) and sparge pipe (4-1) on the bracing frame of frame (1), the injection direction of described sparge pipe (4-1) is over against described mould emptier (4-2) and the contacted position of dynamic model (2);
On the frame (1) of described sparge pipe (4-1) below, some cooperatively interact, jockey pulleys (1-4) of being used for the alignment stereotype are installed also.
2. a kind of lead acid batteries electrode plate grid conticaster according to claim 1 is characterized in that: described frame (1) connection compresses governor motion, makes the surface of revolution of dynamic model (2) remain constant cooperating with the arcwall face of cover half (3).
3. a kind of lead acid batteries electrode plate grid conticaster according to claim 1 is characterized in that: on the described cover half (3), have be parallel to through hole I(3-3), two ends connect the pipeline (3-5) of die heater liquid in-out mouth respectively.
4. a kind of lead acid batteries electrode plate grid conticaster according to claim 1, it is characterized in that: bar-shaped trough (3-1) below on the described cover half (3) has through hole II (3-7) axial, that be used to cool off cover half (3) near the position of dynamic model (2).
5. a kind of lead acid batteries electrode plate grid conticaster according to claim 1, it is characterized in that: described cover half (3) has air admission hole (3-6) axial, end sealing, and the top of the bar-shaped trough (3-1) on the cover half (3) has the plurality of rows pore (3-4) that is communicated with described air admission hole (3-6).
6. a kind of lead acid batteries electrode plate grid conticaster according to claim 1, it is characterized in that: after the cooling water that described sparge pipe (4-1) is sprayed is collected by the chassis of described frame (1), recycling through the compression pump that is communicated with described sparge pipe (4-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110226521 CN102240785B (en) | 2011-08-09 | 2011-08-09 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110226521 CN102240785B (en) | 2011-08-09 | 2011-08-09 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102240785A true CN102240785A (en) | 2011-11-16 |
| CN102240785B CN102240785B (en) | 2013-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110226521 Expired - Fee Related CN102240785B (en) | 2011-08-09 | 2011-08-09 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624224A (en) * | 2013-11-17 | 2014-03-12 | 保定金阳光能源装备科技有限公司 | Belt casting machine of lead belt for preparation of storage battery grid |
| CN103962531A (en) * | 2014-05-27 | 2014-08-06 | 重庆远风机械有限公司 | Storage battery grid continuous casting system |
| CN105261725A (en) * | 2015-09-28 | 2016-01-20 | 湖北海蓝装备科技有限公司 | Cast welding device and method for lead-acid storage battery pole plate groups |
| CN106141124A (en) * | 2016-08-25 | 2016-11-23 | 风帆有限责任公司 | Leads automatic moulding machine |
| CN106141110A (en) * | 2016-08-25 | 2016-11-23 | 风帆有限责任公司 | A kind of lead pig automatic moulding machine |
| CN109465423A (en) * | 2018-10-08 | 2019-03-15 | 东莞长盈精密技术有限公司 | Metal-back panel forming method |
| CN109676105A (en) * | 2017-10-18 | 2019-04-26 | 索维马集团股份公司 | For manufacturing the metal conticaster of the continuous lattice belt of storage battery plants |
| WO2019200205A1 (en) * | 2018-04-12 | 2019-10-17 | Wirtz Manufacturing Company, Inc. | Battery grid continuous casting shoe and machine |
| CN110340334A (en) * | 2019-08-21 | 2019-10-18 | 中国船舶重工集团衡远科技有限公司 | Lead acid accumulator plate grid extended type continuous casting cover half |
| CN111001793A (en) * | 2019-12-31 | 2020-04-14 | 黄源 | Rotating disc type grid casting machine and grid casting method thereof |
| CN113871627A (en) * | 2021-10-12 | 2021-12-31 | 浙江集秀元智能装备有限公司 | Heating and heat-preserving device for production of continuous casting and rolling positive plate |
| CN114749638A (en) * | 2022-05-24 | 2022-07-15 | 天能电池集团股份有限公司 | Quick aging device and method for plate grid |
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| US5497822A (en) * | 1994-07-20 | 1996-03-12 | Venture Enterprises Inc | Shoe for use on continuous casting machines and method of use |
| US5590702A (en) * | 1995-06-20 | 1997-01-07 | Venture Enterprises, Incorporated | Segmental casting drum for continuous casting machine |
| CN202224618U (en) * | 2011-08-09 | 2012-05-23 | 重庆三峡学院 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
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2011
- 2011-08-09 CN CN 201110226521 patent/CN102240785B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4489772A (en) * | 1982-09-27 | 1984-12-25 | Wirtz Manufacturing Company, Inc. | Drum for continuous casting machine |
| US5497822A (en) * | 1994-07-20 | 1996-03-12 | Venture Enterprises Inc | Shoe for use on continuous casting machines and method of use |
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| CN202224618U (en) * | 2011-08-09 | 2012-05-23 | 重庆三峡学院 | Continuous casting machine for electrode plate grid of lead-acid storage battery |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624224B (en) * | 2013-11-17 | 2015-12-16 | 保定金阳光能源装备科技有限公司 | Prepare the band extruder of battery grid. g., lead tape |
| CN103624224A (en) * | 2013-11-17 | 2014-03-12 | 保定金阳光能源装备科技有限公司 | Belt casting machine of lead belt for preparation of storage battery grid |
| CN103962531A (en) * | 2014-05-27 | 2014-08-06 | 重庆远风机械有限公司 | Storage battery grid continuous casting system |
| CN103962531B (en) * | 2014-05-27 | 2016-06-15 | 重庆远风机械有限公司 | battery grid continuous casting system |
| CN105261725A (en) * | 2015-09-28 | 2016-01-20 | 湖北海蓝装备科技有限公司 | Cast welding device and method for lead-acid storage battery pole plate groups |
| CN105261725B (en) * | 2015-09-28 | 2017-12-12 | 湖北海蓝装备科技有限公司 | Polar plate of lead acid storage battery group cast welding device and method |
| CN106141124A (en) * | 2016-08-25 | 2016-11-23 | 风帆有限责任公司 | Leads automatic moulding machine |
| CN106141110A (en) * | 2016-08-25 | 2016-11-23 | 风帆有限责任公司 | A kind of lead pig automatic moulding machine |
| CN109676105A (en) * | 2017-10-18 | 2019-04-26 | 索维马集团股份公司 | For manufacturing the metal conticaster of the continuous lattice belt of storage battery plants |
| US11253914B2 (en) | 2018-04-12 | 2022-02-22 | Wirtz Manufacturing Co., Inc. | Battery grid continuous casting shoe and machine |
| WO2019200205A1 (en) * | 2018-04-12 | 2019-10-17 | Wirtz Manufacturing Company, Inc. | Battery grid continuous casting shoe and machine |
| CN109465423A (en) * | 2018-10-08 | 2019-03-15 | 东莞长盈精密技术有限公司 | Metal-back panel forming method |
| CN110340334A (en) * | 2019-08-21 | 2019-10-18 | 中国船舶重工集团衡远科技有限公司 | Lead acid accumulator plate grid extended type continuous casting cover half |
| CN111001793A (en) * | 2019-12-31 | 2020-04-14 | 黄源 | Rotating disc type grid casting machine and grid casting method thereof |
| CN111001793B (en) * | 2019-12-31 | 2021-09-14 | 黄源 | Rotating disc type grid casting machine and grid casting method thereof |
| CN113871627A (en) * | 2021-10-12 | 2021-12-31 | 浙江集秀元智能装备有限公司 | Heating and heat-preserving device for production of continuous casting and rolling positive plate |
| CN113871627B (en) * | 2021-10-12 | 2023-02-28 | 浙江集秀元智能装备有限公司 | Heating and heat-preserving device for production of continuous casting and rolling positive plate |
| CN114749638A (en) * | 2022-05-24 | 2022-07-15 | 天能电池集团股份有限公司 | Quick aging device and method for plate grid |
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| Publication number | Publication date |
|---|---|
| CN102240785B (en) | 2013-05-15 |
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