CN213257069U

CN213257069U - Crossing servo casting machine and casting production line

Info

Publication number: CN213257069U
Application number: CN202020588421.1U
Authority: CN
Inventors: 黄爱宁; 李俊
Original assignee: Ningguo Ningjing Environmental Protection Technology Co ltd
Current assignee: Ningguo Ningjing Environmental Protection Technology Co ltd
Priority date: 2020-04-17
Filing date: 2020-04-17
Publication date: 2021-05-25
Anticipated expiration: 2030-04-17

Abstract

The utility model discloses a crossing servo casting machine and a casting production line, wherein a transverse frame is positioned above a cart frame and can be slidably arranged on a transverse slide rail; the pouring ladle mechanism is rotatably arranged on the transverse rack through a rotating shaft and is perpendicular to the transverse sliding rail, and a first driving mechanism is connected with the pouring ladle and used for driving the pouring ladle to rotate around the rotating shaft; realize watering the steady removal of package through cart frame and horizontal frame to adopt cylindrical watering package, increased the ladle volume of watering, less molten iron calorific loss uses the cylinder central line to tumble as rotation center simultaneously, and the effectual required power that has reduced tumbles, guarantees through buffer gear's setting that the pouring position is accurate, reduces the quality defect that the pouring arouses.

Description

Crossing servo casting machine and casting production line

Technical Field

The utility model relates to a casting field especially relates to a servo casting machine of leap-over type and pouring production line.

Background

At present, manual pouring is mostly adopted in molten iron pouring methods of small and medium-sized production enterprises in the casting industry, the labor intensity of workers is high, serious high-temperature scalding danger exists, and the labor cost of the enterprises is high. The few automatic casting machines on the market have complex structures, high equipment cost, high equipment power and poor adaptability of subdivision industries, and medium and small enterprises cannot bear high equipment cost. Most manual casting machines in the market have low automation level and low production efficiency, and can not meet the production requirements.

SUMMERY OF THE UTILITY MODEL

For the technical problem who exists among the solution background art, the utility model provides a servo casting machine of leap-over type and pouring production line.

The utility model provides a pair of servo casting machine of leap-over type, include: the device comprises a cart frame, a transverse frame, a casting ladle mechanism, a first driving mechanism and a buffer mechanism;

the top of the cart rack is provided with a horizontal sliding rail which extends horizontally, and the horizontal rack is positioned above the cart rack and can be arranged on the horizontal sliding rail in a sliding way;

buffer gear installs in the cart frame, is equipped with open-top's cushion chamber in the buffer gear, the cushion chamber bottom is equipped with the buffering sprue gate, waters a packet mechanism and is located the buffer gear top and lie in buffer gear along horizontal slide rail extending direction one side, waters a packet mechanism and has the cylindric structure that the horizontal slide rail of perpendicular to was arranged and be close to buffer gear one side and be equipped with the runner, waters and is equipped with the pivot along axial extension in the packet mechanism, waters packet mechanism and sets up through the pivot rotatable installation in horizontal frame and the horizontal slide rail of perpendicular to, a actuating mechanism with water packet mechanism and be connected and be used for the drive to water the packet and rotate around the pivot.

Preferably, the trolley further comprises a driving screw rod, the driving screw rod is arranged in parallel with the transverse sliding rail and is rotatably installed on the cart rack, and a screw hole matched with the driving screw rod is formed in the transverse rack.

Preferably, the buffer chamber extends along the extension direction of the transverse sliding rail.

Preferably, still include main slide rail, main slide rail perpendicular to horizontal slide rail level setting, but cart frame slidable mounting is on main slide rail.

Preferably, the bottom of the cart frame is provided with a cart guide wheel matched with the main slide rail.

Preferably, the trolley further comprises a second driving mechanism, and the second driving mechanism is connected with the trolley frame and used for driving the trolley frame to move along the main sliding rail.

Preferably, the device also comprises a supporting rack, the supporting rack is positioned above the transverse rack, a weighing sensor is arranged between the supporting rack and the transverse rack, and the casting ladle mechanism is rotatably arranged on the supporting rack.

Preferably, the first driving mechanism comprises a first servo motor and a first coupler, the first servo motor is mounted on the transverse rack, and an output shaft of the first servo motor is connected with a rotating shaft of the casting mechanism through the first coupler.

Preferably, the bottom of the transverse frame is provided with a transverse guide wheel matched with the transverse slide rail.

In the crossing servo casting machine, the transverse frame is positioned above the cart frame and can be slidably arranged on the transverse slide rail; the pouring ladle mechanism is rotatably arranged on the transverse rack through a rotating shaft and is perpendicular to the transverse sliding rail, and a first driving mechanism is connected with the pouring ladle and used for driving the pouring ladle to rotate around the rotating shaft; realize watering the steady removal of package through cart frame and horizontal frame to adopt cylindrical watering package, increased the ladle volume of watering, less molten iron calorific loss uses the cylinder central line to tumble as rotation center simultaneously, and the effectual required power that has reduced tumbles, guarantees through buffer gear's setting that the pouring position is accurate, reduces the quality defect that the pouring arouses.

The utility model also provides a casting production line, which comprises the crossing servo casting machine;

preferably, the pouring device further comprises a plurality of pouring sandboxes, wherein the pouring sandboxes are located below the ladle mechanism, and the pouring sandboxes are sequentially arranged along the direction of the main sliding rail.

The utility model discloses in, the casting production line that provides corresponds a casting machine for every row of ordinary casting machine, and single casting machine can correspond a plurality of pouring sandboxes through main slide rail, improves pouring efficiency and reduces cost in business greatly like this.

Drawings

Fig. 1 is a schematic structural diagram of a crossing servo casting machine according to the present invention.

Fig. 2 is a schematic top view of a cross-over type servo casting machine according to the present invention.

Fig. 3 is the utility model provides a casting production line's a structural schematic diagram looks sideways.

Detailed Description

As shown in fig. 1 to 3, fig. 1 is the utility model provides a structural schematic diagram of crossing type servo casting machine, fig. 2 is the utility model provides a structural schematic diagram overlooking of crossing type servo casting machine, fig. 3 is the utility model provides a casting production line's side view structural schematic diagram.

Referring to fig. 1 to 3, the utility model provides a crossing servo casting machine, include: the device comprises a cart frame 6, a transverse frame 12, a casting ladle mechanism 11, a first driving mechanism and a buffer mechanism 9;

a horizontal sliding rail extending horizontally is arranged at the top of the cart rack 6, and the horizontal rack 12 is positioned above the cart rack 6 and can be slidably mounted on the horizontal sliding rail;

buffer gear 9 installs on horizontal frame 12, is equipped with open-top's cushion chamber in the buffer gear 9, the cushion chamber bottom is equipped with the buffering sprue gate, waters a packet mechanism 11 and is located buffer gear 9 top and lies in buffer gear 9 along horizontal slide rail extending direction one side, waters a packet mechanism 11 and has the cylindric structure that the horizontal slide rail of perpendicular to arranged and be close to buffer gear 9 one side and be equipped with the runner, waters and is equipped with the pivot along axial extension on packet mechanism 11, waters packet mechanism 11 and sets up through the pivot rotatable installation on horizontal frame 12 and the horizontal slide rail of perpendicular to, a actuating mechanism with water packet mechanism 11 and be connected and be used for the drive to water the package and rotate around the pivot.

In the specific working process of the crossing servo casting machine in the embodiment, along with the movement of the cart frame, the buffer pouring gate of the buffer mechanism moves to the position above the mold to be cast, the first driving mechanism drives the casting ladle mechanism to turn over, so that the casting water of the casting ladle mechanism flows into the buffer mechanism from the pouring gate, and the mold is further cast; during the overturning pouring of the pouring ladle mechanism, the pouring ladle mechanism is influenced by the rotation angle of the pouring ladle mechanism and the flow rate of pouring water in the pouring ladle, the pouring water flows out from the pouring gate at different momentum, and the pouring ladle mechanism moves along the transverse sliding rail along with the transverse rack, so that the distance between the pouring gate and the buffer mechanism is adjusted, and the stable pouring flow rate is ensured.

In the embodiment, the cross-type servo casting machine is provided, wherein the transverse rack is positioned above the cart rack and is slidably mounted on the transverse slide rail; the pouring ladle mechanism is rotatably arranged on the transverse rack through a rotating shaft and is perpendicular to the transverse sliding rail, and a first driving mechanism is connected with the pouring ladle and used for driving the pouring ladle to rotate around the rotating shaft; realize watering the steady removal of package through cart frame and horizontal frame to adopt cylindrical watering package, increased the ladle volume of watering, less molten iron calorific loss uses the cylinder central line to tumble as rotation center simultaneously, and the effectual required power that has reduced tumbles, guarantees through buffer gear's setting that the pouring position is accurate, reduces the quality defect that the pouring arouses.

In a specific driving mode of the transverse rack, the driving mechanism further comprises a driving screw rod 7, the driving screw rod 7 is arranged in parallel with the transverse sliding rail and is rotatably installed on the cart rack 6, and a screw hole matched with the driving screw rod 7 is formed in the transverse rack 12; through the rotation of the driving screw rod, the transverse rack is in threaded fit with the screw rod, and the transverse rack is driven to accurately move along the transverse slide rail.

In a specific design mode of the buffer mechanism, the buffer cavity extends along the extension direction of the transverse slide rail, so that the space of a pouring inlet is increased.

In actual design, still include main slide rail 1, main slide rail 1 perpendicular to horizontal slide rail level setting, but cart frame 6 slidable mounting is on main slide rail 1, and the cart frame moves along main slide rail, can realize moving along main slide rail.

In a further specific embodiment, a cart guide wheel 5 matched with the main slide rail 1 is arranged at the bottom of the cart frame 6; correspondingly, the trolley frame further comprises a second driving mechanism, and the second driving mechanism is connected with the trolley frame 6 and used for driving the trolley frame 6 to move along the main sliding rail 1.

In the specific setting mode of the second driving mechanism, the second driving mechanism comprises a second servo motor and a cart driving sprocket, the second servo motor is installed on the cart frame, the cart driving sprocket and a cart guide wheel are coaxially arranged and fixedly connected through a transmission shaft, the second servo motor drives the cart driving sprocket to rotate to drive the cart guide wheel to rotate, and therefore the cart frame can walk on the main slide rail.

In the specific installation mode of the casting ladle mechanism, the casting ladle mechanism further comprises a supporting rack 8, the supporting rack 8 is positioned above the transverse rack 12, a weighing sensor is arranged between the supporting rack 8 and the transverse rack 12, and the casting ladle mechanism 11 is rotatably installed on the supporting rack 8; and during pouring, the weight change of the pouring ladle mechanism is detected through the weighing sensor, so that the pouring amount of pouring water is detected.

In a specific driving mode of the ladle mechanism, the first driving mechanism comprises a first servo motor 30 and a first coupler, the first servo motor 30 is installed on the transverse rack 12, and an output shaft of the first servo motor 30 is connected with a rotating shaft of the ladle mechanism 11 through the first coupler; the first servo motor drives the casting ladle mechanism to rotate through the coupler, so that the amount of poured molten iron is controlled, and the molten iron is conveniently and quickly transferred and can be driven.

In the matching mode of the transverse frame and the transverse sliding rail, the bottom of the transverse frame 12 is provided with a transverse guide wheel 17 matched with the transverse sliding rail, and the resistance of the transverse frame in moving is reduced by arranging the guide wheel to be matched with the sliding rail.

The embodiment also provides a pouring production line which comprises the crossing type servo pouring machine.

In the specific design manner of the pouring production line of this embodiment, the pouring production line further includes a plurality of pouring sandboxes 100, the pouring sandboxes 100 are located below the ladle mechanism 11, and the plurality of pouring sandboxes 100 are sequentially arranged along the direction of the main sliding rail 1.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A straddle-type servo casting machine, comprising: the device comprises a cart frame (6), a transverse frame (12), a ladle mechanism (11), a first driving mechanism and a buffer mechanism (9);

a horizontal sliding rail extending horizontally is arranged at the top of the cart rack (6), and the horizontal rack (12) is positioned above the cart rack (6) and can be slidably mounted on the horizontal sliding rail;

buffer gear (9) are installed on horizontal frame (12), are equipped with open-top's cushion chamber in buffer gear (9), the cushion chamber bottom is equipped with the buffering sprue gate, water a package mechanism (11) and be located buffer gear (9) top and be located buffer gear (9) along horizontal slide rail extending direction one side, water a package mechanism (11) and have the cylindric structure that the horizontal slide rail of perpendicular to was arranged and be close to buffer gear (9) one side and be equipped with the runner, it is equipped with the pivot along axial extension on package mechanism (11) to water, water a package mechanism (11) and install on horizontal frame (12) and perpendicular to horizontal slide rail setting through the pivot is rotatable, a actuating mechanism is connected with a package mechanism (11) and is used for the drive to water a package and rotates around the pivot.

2. The crossing servo casting machine according to claim 1, further comprising a driving screw (7), wherein the driving screw (7) is arranged in parallel with the transverse slide rail and rotatably mounted on the cart frame (6), and the transverse frame (12) is provided with a screw hole matched with the driving screw (7).

3. The cross-over servo casting machine of claim 1, wherein the buffer cavity extends along a lateral slide rail extension direction.

4. The cross-over servo casting machine according to claim 1, further comprising a main slide rail (1), wherein the main slide rail (1) is horizontally arranged perpendicular to the transverse slide rail, and the cart frame (6) is slidably mounted on the main slide rail (1).

5. The crossing servo casting machine according to claim 4, wherein the cart guide wheel (5) matched with the main slide rail (1) is arranged at the bottom of the cart frame (6).

6. The cross-over servo casting machine according to claim 4, further comprising a second driving mechanism connected with the cart frame (6) for driving the cart frame (6) to move along the main slide rail (1).

7. The cross-over servo-casting machine according to claim 1, further comprising a support frame (8), wherein the support frame (8) is located above the transverse frame (12) with a load cell therebetween, and the ladle mechanism (11) is rotatably mounted on the support frame (8).

8. The cross-over servo casting machine according to claim 7, wherein the first driving mechanism comprises a first servo motor (30) and a first coupling, the first servo motor (30) is mounted on the transverse frame (12), and an output shaft of the first servo motor (30) is connected with a rotating shaft of the casting ladle mechanism (11) through the first coupling.

9. The cross-over servo casting machine according to claim 1, wherein the bottom of the cross frame (12) is provided with a cross guide wheel (17) which is matched with the cross slide rail.

10. A pouring line comprising a cross-over servo-caster according to any one of claims 1-9;

still include a plurality of pouring sandboxs (100), pouring sandbox (100) are located the ladle mechanism (11) below, and a plurality of pouring sandboxes (100) are arranged along main slide rail (1) direction in proper order.