CN210208641U - Automatic pouring device for special molten iron of casting production line - Google Patents
Automatic pouring device for special molten iron of casting production line Download PDFInfo
- Publication number
- CN210208641U CN210208641U CN201920744631.2U CN201920744631U CN210208641U CN 210208641 U CN210208641 U CN 210208641U CN 201920744631 U CN201920744631 U CN 201920744631U CN 210208641 U CN210208641 U CN 210208641U
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- molten iron
- bolt
- thick bamboo
- speed reducer
- winding wheel
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The utility model relates to an automatic technical field of empting of molten iron, in particular to automatic device of empting of special molten iron of casting production line, include: the front part of the molten iron cylinder is provided with a sharp mouth which is a triangular body, a groove structure is arranged in the sharp mouth, the interior of the rope winding wheel is fixedly installed with one end of the telescopic belt through a bolt, the fixed block is fixedly installed with the other end of the telescopic belt through a bolt, the fixed block is installed below the rear part of the molten iron cylinder through welding, the rope winding wheel is fixedly connected with an output shaft of the speed reducer through a bolt, an input shaft of the speed reducer is connected with a main shaft of the servo motor through a key and a key groove, the servo motor main shaft rotates and is decelerated by the speed reducer to drive the rope winding wheel to rotate, thereby driving the rope winding wheel to shorten or elongate through the telescopic belt connected with the rope winding wheel, and then make the molten iron section of thick bamboo empty the action of molten iron, can solve present molten iron and empty the device degree of automation low, factor of safety low scheduling problem.
Description
Technical Field
The utility model belongs to the technical field of the molten iron is emptyd automatically, in particular to special molten iron of casting production line is emptyd device automatically.
Background
In recent years, in a steel making process, it is necessary to pour molten iron into a casting mold for cast molding, and since molten iron is poured from a melting furnace into the mold, a molten iron pouring device is required to pour the molten iron after taking out the molten iron, and pouring out liquid molten iron in a molten iron bucket is a necessary common process operation, and steel enterprises generally use a crane to lift and pour the molten iron bucket.
The existing molten iron dumping device is easy to shake left and right when hung by a crane, molten iron is easy to shake out, manual operation is needed to be carried out to reach a specified place to dump the molten iron close to the molten iron dumping device, safety problems are easy to occur, the automation degree is low, and the safety is low.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a device is emptyd automatically to special molten iron of casting production line can solve present molten iron and emptys the device degree of automation low, factor of safety low scheduling problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme to realize: the utility model provides a special molten iron of casting production line is automatic emptys device, includes: a molten iron section of thick bamboo, sharp mouth, rope winding wheel, speed reducer, servo motor, base, telescopic band and fixed block, the molten iron section of thick bamboo used when being used for the splendid attire casting used molten iron, the molten iron section of thick bamboo front portion open and to have sharp mouth, sharp mouth be the triangle body, sharp mouth in be equipped with groove structure, can be more convenient derive the molten iron in the molten iron section of thick bamboo, be equivalent to the drainage effect, the one end of telescopic band links firmly in the rope winding wheel, the fixed block pass through the bolt mounting with the other end of telescopic band fixed, the fixed block pass through welded mounting in the rear portion below of molten iron section of thick bamboo, the rope winding wheel pass through the bolt and be fixed with the output shaft of speed reducer, the speed reducer input shaft pass through key and keyway mode and be connected with servo motor's main shaft, rope winding wheel, speed reducer and servo motor pass through the bolt fastening on the base, rotate through the speed reducer back, drive the rope sheave and rotate to the telescopic band that the drive is connected through with the rope sheave shortens or the extension, and then makes the molten iron section of thick bamboo empty the action of molten iron, the base lower part install the sensor through the bolt, detect the mould of waiting to pour into the molten iron into in real time through the change of real-time detection distance, molten iron section of thick bamboo below install the transmission band, transmission band upper portion placed the mould, mould quantity be 7, become single row and evenly place.
As a preferred scheme of this design, molten iron cylinder both sides upper portion install the axis of rotation through the welding, the axis of rotation pass through the bearing and be connected with the connecting rod, the connecting rod install in the bottom of dead lever through the welding, through the axis of rotation of molten iron cylinder both ends installation, when the molten iron cylinder is emptyd, the molten iron cylinder can use the connecting rod to topple over as center of rotation through the bearing. The fixing rod is characterized in that the upper portion of the fixing rod is fixedly connected with the cross beam through bolts, the cross beam is a cuboid, connecting pieces are fixedly arranged at two ends of the cross beam through bolts, and the connecting pieces can be fixedly connected with other components through the installed connecting pieces.
As a preferred scheme of the design, the connecting piece is provided with a groove, threaded holes are formed in two sides of the groove, the number of the threaded holes is 2, 3 threaded holes are formed in each row, and the connecting piece is provided with the groove and the threaded holes, so that the connecting piece can be more diversified and corresponds to other connectors, and the fixing of the device is facilitated.
As a preferred scheme of the design, the front part of the base is fixedly provided with a fixed frame through welding, and the front part of the fixed frame is fixedly connected with the cross beam through welding.
As a preferred scheme of this design, the molten iron section of thick bamboo shape be cylindric, molten iron barrel head portion be equipped with the fillet structure, the fillet structure that is equipped with through molten iron barrel head portion can avoid the molten iron to remain in the bottom, the more efficient pours out the molten iron.
Compared with the prior art, the beneficial effects of the utility model reside in that:
1. the utility model provides a special molten iron of casting production line is automatic emptys device, through the utility model discloses the rope winding wheel, speed reducer and the servo motor of installation rotate through the speed reducer speed reduction back, drive the rope winding wheel and rotate to the drive shortens or extends through the telescopic band of being connected with the rope winding wheel, and then makes the action that the molten iron was emptyd to the molten iron section of thick bamboo, improves degree of automation, reduces the manpower and participates in.
2. Through the utility model discloses open some recess and screw hole on the connecting piece of installation, can be more diversified be connected with other and correspond, the device's of being convenient for fixing uses the dead lever as the link, and intensity is higher, and difficult emergence is rocked, improves factor of safety.
3. Through the utility model discloses the sensor of installation, the mould of evenly placing on the transmission band, through the transmission band motion, can detect the mould of waiting to pour into the molten iron in real time through the change of real-time detection distance to pour into the step into of molten iron to the mould.
Drawings
FIG. 1 is a schematic view of an oblique view of the entire structure of the automatic molten iron pouring device for a casting line of the present invention;
FIG. 2 is a front view of the special automatic molten iron dumping device for the casting production line of the present invention;
FIG. 3 is a schematic structural view of the present invention after removing the transmission belt and the mold;
fig. 4 is a partial enlarged view of fig. 3 at point i.
In the figure: 1. a molten iron drum; 2. a sharp nozzle; 3. a rotating shaft; 4. a connecting rod; 5. fixing the rod; 6. a cross beam; 7. a connecting member; 8. a threaded hole; 9. a groove; 10. a fixed mount; 11. a rope winding wheel; 12. a speed reducer; 13. a servo motor; 14. a base; 15. a stretchable band; 16. a fixed block; 17. a sensor; 18. a mold; 19. and (5) conveying the belt.
Detailed Description
In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
As shown in fig. 1 to 4, an automatic molten iron pouring device for a casting production line includes: a molten iron section of thick bamboo 1, sharp mouth 2, rope winding wheel 11, speed reducer 12, servo motor 13, base 14, telescopic band 15 and fixed block 16, a molten iron section of thick bamboo 1 used when being used for the splendid attire casting used molten iron, a molten iron section of thick bamboo 1 front portion open and to have sharp mouth 2, sharp mouth 2 be the triangle-shaped body, sharp mouth 2 in be equipped with groove structure, can be more convenient derive the molten iron in a molten iron section of thick bamboo 1, be equivalent to the drainage effect, the one end of telescopic band 15 links firmly in rope winding wheel 11, the concrete material of telescopic band 15 be glass fiber rubber coated cloth, can work in the high temperature environment of 1000 degrees centigrade for a long time, fixed block 16 pass through bolt mounting with the other end of telescopic band 15 and fix, fixed block 16 pass through welded mounting in the rear portion below of a molten iron section of thick bamboo 1, the concrete material of fixed block 16 be alumina ceramics, rope winding wheel 11 pass through bolt and speed reducer 12's output shaft fixed, the input shaft of the speed reducer 12 is connected with a main shaft of a servo motor 13 in a key and key way mode, the specific model of the servo motor 13 is APM-SEA30A, the rated power is 3kW, the maximum rotating speed is 5000r/min, the rated voltage is 220V, the rope winding wheel 11, the speed reducer 12 and the servo motor 13 are fixed on a base 14 through bolts, the speed of the main shaft of the servo motor 13 is reduced through the speed reducer 12, the rope winding wheel 11 is driven to rotate, so that the telescopic belt 15 connected with the rope winding wheel 11 is driven to shorten or extend, the molten iron barrel 1 is further driven to pour molten iron, a sensor 17 is mounted on the lower part of the base 14 through bolts, the specific model of the sensor 17 is a TFmini laser ranging sensor of TELESKY, the precision is centimeter level, the input voltage is 5V, the field angle is 4 degrees, and the mold 18 to be filled with molten iron is detected in real time through the change of real-time detection, the hot metal cylinder 1 below install transmission band 19, transmission band 19 adopt present 304 stainless steel net chains, have advantages such as operate steadily, corrosion-resistant, 19 upper portions of transmission band placed mould 18, mould 18 quantity be 7, become the single row and evenly place.
As a preferred scheme of this design, 1 both sides upper portion of molten iron cylinder install axis of rotation 3 through the welding, axis of rotation 3 be connected with connecting rod 4 through the bearing, connecting rod 4 install in the bottom of dead lever 5 through the welding, through the axis of rotation of 1 both ends installation of molten iron cylinder, when molten iron cylinder 1 topples over, molten iron cylinder 1 can use connecting rod 4 to topple over as the center of rotation through the bearing. The fixing rod 5 is fixedly connected with the cross beam 6 through bolts, the cross beam 6 is a cuboid, connecting pieces 7 are fixedly arranged at two ends of the cross beam 6 through bolts, and the connecting pieces 7 can be fixedly connected with other components through installation.
As a preferred scheme of the design, the connecting piece 7 is provided with a groove 9, threaded holes 8 are formed in two sides of the groove 9, the number of the threaded holes 8 is 2, each row is 3, and the groove 9 and the threaded holes 8 formed in the connecting piece 7 can be more diversified to correspond to other connections, so that the device can be conveniently fixed.
As a preferable scheme of the design, a fixed frame 10 is fixedly installed at the front part of the base 14 through welding, and the front part of the fixed frame 10 is fixedly connected with the cross beam 6 through welding.
As an optimal scheme of this design, a molten iron section of thick bamboo 1 shape be cylindric, a molten iron section of thick bamboo 1 bottom be equipped with the fillet structure, through the fillet structure that a molten iron section of thick bamboo 1 bottom was equipped with, can avoid the molten iron to remain in the bottom, the more efficient pours out the molten iron.
One specific embodiment: the mold 18 to be injected with molten iron is placed on a transmission belt 19 and moves through the transmission belt 19, a sensor 17 can perform real-time detection, when the mold 18 to be injected with molten iron is detected, the rope wheel 11 is driven to rotate through the rotation of a main shaft of a servo motor 13 and the speed of the main shaft of the servo motor 13 is reduced through the speed reducer 12 through the rope wheel 11, a speed reducer 12 and the servo motor 13 which are installed on a base, so that the rope wheel 11 is driven to rotate, the telescopic belt 15 connected with the rope wheel 11 is driven to shorten or extend, the rotating shaft 3 which is installed at two ends of the molten iron cylinder 1 is driven, when the molten iron cylinder 1 is poured, the molten iron cylinder 1 can be poured through a bearing by taking a connecting rod 4 as a rotating center, a sharp mouth 2 at the front part of the molten iron cylinder 1 is a triangular body, a groove structure is arranged in the sharp mouth 2, molten iron in the molten iron cylinder 1, in addition, the connecting piece 7 is provided with the threaded holes 8 and the grooves 9, so that the connecting piece can be more diversified and corresponds to other connectors, the fixing device is convenient to fix, the fixing rod 5 serves as a connecting frame, the strength is higher, the fixing rod is not prone to shaking, and the safety factor is improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the invention without departing from the spirit and scope of the invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a special molten iron of casting production line is automatic emptys device which characterized in that includes: a molten iron section of thick bamboo (1), sharp mouth (2), rolling rope wheel (11), speed reducer (12), servo motor (13), base (14), telescopic band (15) and fixed block (16), molten iron section of thick bamboo (1) front portion open and to have sharp mouth (2), sharp mouth (2) be the triangle body, sharp mouth (2) in be equipped with the groove structure, the one end of telescopic band (15) links firmly in rolling rope wheel (11), the other end of fixed block (16) and telescopic band (15) pass through the bolt installation fixed, fixed block (16) pass through welded mounting in the rear portion below of molten iron section of thick bamboo (1), rolling rope wheel (11) fixed through the output shaft of bolt and speed reducer (12), the input shaft of speed reducer (12) passes through key and keyway mode and servo motor (13)'s main shaft connection, rolling rope wheel (11), speed reducer (12) and servo motor (13) all pass through the bolt fastening on base (14), the utility model discloses a sensor, including a molten iron section of thick bamboo (1), axis of rotation (3) are installed through the welding on molten iron section of thick bamboo (1) both sides upper portion, axis of rotation (3) be connected with connecting rod (4) through the bearing, connecting rod (4) through the welding mounting in the bottom inboard of dead lever (5), dead lever (5) upper portion pass through the bolt and be connected fixedly with crossbeam (6), crossbeam (6) be the cuboid, base (14) front portion be fixed with mount (10) through the welding mounting, mount (10) front portion be connected fixedly through welding and crossbeam (6), crossbeam (6) both ends be fixed with connecting piece (7) through the bolt mounting, base (14) lower part install sensor (17) through the bolt, molten iron section of thick bamboo (1) below install transmission band (19), transmission band (19) upper portion placed mould (18), the number of the moulds (18) is 7, and the moulds are uniformly arranged in a single row.
2. The automatic pouring device for the molten iron special for the casting production line according to claim 1, characterized in that: the connecting piece (7) on open and to have recess (9), recess (9) both sides open and to have screw hole (8), screw hole (8) quantity be 2 rows, every row 3.
3. The automatic pouring device for the molten iron special for the casting production line according to claim 1, characterized in that: the molten iron cylinder (1) is cylindrical, and a fillet structure is arranged at the bottom of the molten iron cylinder (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920744631.2U CN210208641U (en) | 2019-05-23 | 2019-05-23 | Automatic pouring device for special molten iron of casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920744631.2U CN210208641U (en) | 2019-05-23 | 2019-05-23 | Automatic pouring device for special molten iron of casting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210208641U true CN210208641U (en) | 2020-03-31 |
Family
ID=69927066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920744631.2U Expired - Fee Related CN210208641U (en) | 2019-05-23 | 2019-05-23 | Automatic pouring device for special molten iron of casting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210208641U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112222393A (en) * | 2020-10-14 | 2021-01-15 | 李云明 | Lifting mechanism for pouring pig iron casting |
| CN112893817A (en) * | 2020-12-23 | 2021-06-04 | 吴江市岐海铸造有限公司 | Recyclable casting production line and production process thereof |
| CN113680997A (en) * | 2021-08-30 | 2021-11-23 | 安徽省含山县林头郑孙铸造厂 | Casting equipment for motor casing of new energy automobile |
| CN114367654A (en) * | 2021-12-23 | 2022-04-19 | 赵国飞 | Molten iron transportation system |
-
2019
- 2019-05-23 CN CN201920744631.2U patent/CN210208641U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112222393A (en) * | 2020-10-14 | 2021-01-15 | 李云明 | Lifting mechanism for pouring pig iron casting |
| CN112893817A (en) * | 2020-12-23 | 2021-06-04 | 吴江市岐海铸造有限公司 | Recyclable casting production line and production process thereof |
| CN112893817B (en) * | 2020-12-23 | 2022-04-05 | 吴江市岐海铸造有限公司 | Recyclable casting production line and production process thereof |
| CN113680997A (en) * | 2021-08-30 | 2021-11-23 | 安徽省含山县林头郑孙铸造厂 | Casting equipment for motor casing of new energy automobile |
| CN113680997B (en) * | 2021-08-30 | 2023-05-23 | 苏州龙云电气科技有限公司 | Casting equipment of new energy automobile motor casing |
| CN114367654A (en) * | 2021-12-23 | 2022-04-19 | 赵国飞 | Molten iron transportation system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200331 |