CN109648053A - A kind of automatic ingot casting device of lead pig moulding machine - Google Patents
A kind of automatic ingot casting device of lead pig moulding machine Download PDFInfo
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- CN109648053A CN109648053A CN201910161836.2A CN201910161836A CN109648053A CN 109648053 A CN109648053 A CN 109648053A CN 201910161836 A CN201910161836 A CN 201910161836A CN 109648053 A CN109648053 A CN 109648053A
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- lead
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- actuated
- casting
- track
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- 238000005266 casting Methods 0.000 title claims abstract description 107
- 238000000465 moulding Methods 0.000 title claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 238000002844 melting Methods 0.000 claims abstract description 11
- 230000008018 melting Effects 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims abstract description 6
- 230000007423 decrease Effects 0.000 claims description 3
- 208000002925 dental caries Diseases 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005275 alloying Methods 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000012467 final product Substances 0.000 abstract description 2
- 239000002893 slag Substances 0.000 description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
- B22D39/02—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by volume
- B22D39/023—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by volume using a displacement member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
- B22D39/02—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by volume
- B22D39/026—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by volume using a ladler
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
A kind of automatic ingot casting device of lead pig moulding machine, belongs to lead pig moulding machine.Melting pot bottom be connected with put lead valve assembly put lead pipe, put lead pipe and lead to casting package, put lead valve assembly and complete to be switched on or off to putting lead pipe；The two sides of casting lead stamp assembly have respectively casting package and it is servo-actuated put lead vehicle, the servo-actuated of casting package puts lead mouth and puts lead vehicle and connect with being servo-actuated；The servo-actuated one group of casting lead stamp synchronous operation for putting lead Che Suizhu lead stamp assembly, servo-actuated lead vehicle of putting accurately puts the liquid lead in casting package to one group of casting lead stamp of casting lead stamp assembly, stop putting lead after piling casting lead stamp, servo-actuated put after lead vehicle is back to later group mold starts to put lead, in cycles.Advantage: structure is simple, rationally distributed, stable and reliable operation, high degree of automation.Casting package can keep the temperature lead liquid, guarantee constant temperature casting, alloying element scaling loss is small, final product quality is high.It is poured that flow is controllable, it is quantitative accurate, can effectively prevent lead hydrorrhea stream in production process, it improves production efficiency and reduces energy consumption.
Description
Technical field
The present invention relates to a kind of lead pig moulding machine, especially a kind of automatic ingot casting device of lead pig moulding machine.
Background technique
Currently, lead casting unit is widely used to domestic lead smeltery, the primary operational of lead ingot casting process has been realized
Different degrees of mechanization or automation, when being poured, is pumped into casting package for the liquid lead in market pot using lead pump
In, liquid lead is injected into ingot mould through casting package quantitative pouring apparatus and carries out ingot casting, strikes off the slag blanket of liquid lead ingot surface, so
By supercooling molding, printing, demoulding technical process, then by cantilever crane by the lead pig pile of demoulding at pile.For improve at
The working condition of product lead ingot casting, reducing labor intensity, it is positive all to have served.
The above-mentioned automatic ingot casting of liquid lead has the following problems: during lead ingot casting, liquid lead need to be pumped by lead liquid by lead pump
Into casting package, forces to increase liquid lead flow velocity, exacerbate the oxidation mixing velocity of lead liquid and air, increase slag making, simultaneously
It is difficult to control the cast temperature of lead liquid；Full open type, liquid lead melt are contacted with air completely, and slag making is serious；Lead is poured ingot casting
When unleaded liquid Liquid level increase the slag making chance of lead liquid there are the reflux of lead liquid, lead liquid in flow process because of surface constantly more
New and generation oxidation lead skim, often blocks quantitative pouring apparatus, the failures such as lead is leaked in casting process, to cause to be cast
Lead pig it is quantitative inaccurate.
Summary of the invention
The invention aims to provide a kind of automatic ingot casting device of lead pig moulding machine, quantitative pouring in the prior art is solved
Device easily blocks, and the failures such as lead are leaked in casting process, causes the quantitative inaccurate problem of cast lead pig.
The object of the present invention is achieved like this: automatic ingot casting device includes: melting pot, puts lead valve assembly, casting package, casting
Lead stamp assembly puts lead vehicle with servo-actuated；Melting pot bottom be connected with put lead valve assembly put lead pipe, put lead pipe and lead to casting package, put
Lead valve assembly is completed to be switched on or off to putting lead pipe；There is casting package respectively in the two sides of casting lead stamp assembly and be servo-actuated and puts lead vehicle,
The servo-actuated lead mouth of putting of casting package is put lead vehicle and is connect with servo-actuated；Servo-actuated one group of casting lead stamp for putting lead Che Suizhu lead stamp assembly is synchronous to be transported
Row, servo-actuated lead vehicle of putting accurately puts the liquid lead in casting package to one group of casting lead stamp of casting lead stamp assembly, after piling casting lead stamp
Lead is put in stopping, and servo-actuated put after lead vehicle is back to later group mold starts to put lead, in cycles.
It is described put lead valve assembly include: retarder, lead screw, connecting rod, articulated joint, put lead valve, put lead pipe, deceleration rack,
Motor and hinged internal frame；It puts lead valve and is placed in and put on lead pipe, the control shaft for putting lead valve is hinged by connecting rod and articulated joint；Articulated joint connects
It connects in one end of lead screw, lead screw penetrates in retarder, there is the screw with lead screw cooperation in retarder；Under the action of motor
Retarder operating is driven, retarder drives lead screw to make expanding-contracting action, and lead screw is put lead valve by connecting rod promotion and is switched on or off.
The casting package include: hydraulic cylinder, hydraulic cylinder leg, on put lead mouth, decentralization lead mouth, hydraulic cylinder shaft, axle sleeve, guarantor
Thermometer bulb and decentralization lead pipe；It is connected with hydraulic cylinder leg in the upper end of insulated bag, hydraulic cylinder is connected on hydraulic cylinder leg；It is protecting
Lead mouth is put on having in lower end in thermometer bulb, above puts lead mouth by transferring lead pipe and is connected with decentralization lead mouth；It is connected in the upper end of insulated bag
There is axle sleeve, it is corresponding with lead mouth is above put that hydraulic cylinder shaft passes through axle sleeve；Putting on described has bellmouth in lead mouth, the hydraulic cylinder
Shaft end portion is tapered pole, and tapered pole is corresponding with bellmouth；The hydraulic cylinder shaft of Hydraulic Cylinder rises or falls, and realizes hydraulic cylinder shaft
The tapered pole of end opens or closes bellmouth.
The decentralization lead mouth includes: that locking is female, holds lead chamber and be servo-actuated and put lead pipe；The decentralization lead pipe end has convex
Platform, the female lead chamber that will hold of locking are locked on the boss of decentralization lead pipe end, can rotate on boss；Hold lead chamber be connected with
Dynamic to put lead pipe, holding lead chamber has buffer function to the lead liquid that insulated bag flows into.
Servo-actuated put on lead pipe has longitudinal waveform pipeline configuration, be hanging connected in it is servo-actuated put the putting on lead sunpender of lead vehicle,
Longitudinal waveform pipeline guarantees the consistency from the outflow lead liquid of lead liquid mouth out.
The casting lead stamp assembly includes: roll shaft, roller, track, chain, ingot mould and servo-actuated card；The ingot mould
It is one group for two die cavitys, is connected by multiple groups ingot mould by chain and constitutes ring-type, and cycle operation；It is connected in ingot mould two sides
There is roll shaft, roller is connected on roll shaft, there is track below roller, roller orbits；Roll shaft on the outside of roller
On be connected with chain, each group of die cavity is a chain；It is respectively connected with servo-actuated card on every a chain of side, is servo-actuated cassette tape
Dynamic servo-actuated lead vehicle of putting is run simultaneously.
The servo-actuated lead vehicle of putting includes: to put lead tappet, put lead vehicle, front, lead track road, loose roll, servo-actuated track
Frame puts lead sunpender, pulley, pulley yoke, rear gear, wirerope, clump weight and tappet；The top for putting lead vehicle is connected with loose roll,
It is connected on the outer wall of loose roll and puts lead tappet and tappet, put lead tappet and tappet is located at the outer wall of loose roll
Two sides；There is servo-actuated track frame in tappet side, tappet is overlapped on the servo-actuated track of servo-actuated track frame；Putting lead tappet
On be connected to and put lead sunpender, hung in the lower part for putting lead sunpender and be connected to decentralization the servo-actuated of lead mouth and put lead pipe；Have in the bottom for putting lead vehicle
There is a slope in lead track road in the front in lead track road, puts lead vehicle and run on lead track road；Front and back ends in lead track road
There are front and rear gear respectively, lead vehicle traffic coverage is put in restriction；One end of wirerope, which is connected to, puts on lead vehicle, and the other end bypasses pulley
It is connected with clump weight, pulley is connected on pulley yoke.
The servo-actuated track frame includes: servo-actuated track plates, servo-actuated track support and servo-actuated track；In servo-actuated track plates
Lower end is connected with servo-actuated track support, there is servo-actuated track on servo-actuated track plates, and the servo-actuated track is closed-loop shaped track；With
It is run simultaneously under the drive of the dynamic servo-actuated card for putting lead Che Zhu lead stamp assembly, puts lead sunpender lower part and hang the servo-actuated lead pipe of putting connect to casting
Ingot mould is released into lead liquid, servo-actuated to put lead vehicle and servo-actuated card disengaging when tappet runs to front end along servo-actuated track；Meanwhile hydraulic cylinder
It pushes hydraulic cylinder shaft to decline, the closing of lead mouth is put by, lead is put in casting package stopping；It is servo-actuated under the action of clump weight and puts lead vehicle and drawn
To later group mold cavity position to be poured, the hydraulic cylinder shaft of Hydraulic Cylinder rises, and lead mouth opening is put by, and casting package starts to put lead,
Tappet is run along servo-actuated track again, in cycles.
Beneficial effect, as the above scheme is adopted, when put lead valve assembly push its put lead valve close when, melting pot stop
Liquid lead is conveyed to casting package, also stops putting lead after liquid lead emptying in casting package；It is out of service to cast lead stamp assembly, is servo-actuated therewith
Servo-actuated to put lead vehicle also out of service.
When implementing casting lead pig, casting lead stamp assembly makees annular circulation and runs without interruption, and puts the operation of lead valve assembly, it is pulled to put
Lead valve is opened, and melting pot starts to convey liquid lead into casting package, and liquid lead is discharged into ingot casting by decentralization lead pipe by casting package
In mould.
During decentralization lead pipe discharges liquid lead into ingot mould, servo-actuated lead vehicle of putting follows casting under the action of servo-actuated card
The synchronous operation of lead stamp assembly is suspended in the servo-actuated servo-actuated lead pipe of putting put under lead tappet for putting lead vehicle and follows ingot mould, and accurate
Liquid lead is discharged into ingot mould.
The servo-actuated tappet for putting lead vehicle is run according to servo-actuated track, when tappet runs to the end of servo-actuated track, with
It is dynamic to put lead vehicle and just fill ingot mould.
When putting lead vehicle and running to the slope of lead track road front, servo-actuated lead vehicle of putting is detached from servo-actuated card, and tappet falls, and is detached from
Servo-actuated track, hydraulic cylinder put the closing of lead mouth by, and servo-actuated lead pipe of putting stops putting lead, under the action of clump weight, puts lead for servo-actuated
Vehicle stops advancing after keeping off after being returned to, and servo-actuated lead pipe of putting is located just above later group ingot mould；Meanwhile hydraulic cylinder puts lead by
Mouth is opened, servo-actuated to put lead pipe and restart to discharge liquid lead into ingot mould, the servo-actuated cassette tape of later group ingot mould position it is dynamic with
It is dynamic to put lead vehicle synchronous marching.
In cycles.
During lead ingot casting, liquid lead is released naturally from the lead pipe of putting of melting pot bottom, and flow velocity is uniform, subtracts significantly
Liquid lead is lacked to contact with air, has reduced slag making, has put lead pipe using holding lead chamber and being servo-actuated, keep lead liquid during putting lead more flat
Surely, the quantitative accuracy for substantially increasing discharged lead liquid, solves in the prior art that quantitative pouring apparatus easily blocks, and is poured
Lead failure is leaked in journey, is caused the quantitative inaccurate problem of cast lead pig, has been reached the purpose of the present invention.
Advantage:
1, it can effectively prevent the lead hydrorrhea stream in production process, improve production efficiency and reduce energy consumption；
2, casting flow is controllable；
3, lead liquid liquid level is basicly stable in casting package, and entire casting process keeps permanent liquid level casting, guarantees that undercurrent is not without reflux yet,
It realizes without reflux casting production, avoid or reduces the iron loss in casting process, turns over phenomena such as slag, production can be effectively improved
Rate reduces cost, plays the effect of energy-saving and production-increase.
4, it has ensured the minimal disturbances of lead liquid in casting package, has reduced melt oxidation, and ensured the stabilization for putting lead flow
Property.
5, the characteristics of accurate, lead liquid oxygen rate is low, high production efficiency is quantified, the lead containing oxidizable element is especially adaptable to
The production of alloy cast ingot.
6, casting package can keep the temperature lead liquid, guarantee constant temperature casting, alloying element scaling loss is small, final product quality is high.
7, structure is simple, rationally distributed, stable and reliable operation, high degree of automation.
Detailed description of the invention
Fig. 1 is structure chart of the invention.
Fig. 2 is the overlooking structure figure of Fig. 1.
Fig. 3 is casting lead stamp assembly structure chart of the invention.
Fig. 4 it is of the invention put lead valve arrangement figure.
The overlooking structure figure of Fig. 5 Fig. 4.
Fig. 6 is casting package structure chart of the invention.
Fig. 7 is the right view structure chart of Fig. 6.
Fig. 8 is decentralization lead mouth structure figure of the invention.
Lead bassinet structure figure is put in of the invention servo-actuated of Fig. 9.
Figure 10 is the overlooking structure figure of Fig. 9.
Figure 11 is the left view structure chart of Fig. 9.
Figure 12 is servo-actuated track frame structure chart of the invention.
In figure, 1, melting pot；2, lead valve assembly is put；3, casting package；4, lead stamp assembly is cast；5, it is servo-actuated and puts lead vehicle；2-1, subtract
Fast device；2-2, lead screw；2-3, connecting rod；2-4, articulated joint；2-5, lead valve is put；2-6, lead pipe is put；2-7, deceleration rack；2-8, electricity
Machine；2-9, hinged internal frame；3-1, hydraulic cylinder；3-2, hydraulic cylinder leg；3-3, on put lead mouth；3-4, decentralization lead mouth；It is 3-5, hydraulic
Cylinder shaft；3-6, axle sleeve；3-7, insulated bag；3-8, decentralization lead pipe；3-9, locking are female；3-10, hold lead chamber；3-11, it is servo-actuated and puts lead pipe；
4-1, roll shaft；4-2, roller；4-3, track；4-4, chain；4-5, ingot mould；4-6, servo-actuated card；5-1, lead tappet is put；5-2,
Put lead vehicle；5-3, front；5-4, lead track road；5-5, loose roll；5-6, servo-actuated track frame；5-7, lead sunpender is put；5-8, pulley；
5-9, pulley yoke；5-10, rear gear；5-11, wirerope；5-12, clump weight；5-13, tappet；5-6-1, servo-actuated track plates；5-
6-2, servo-actuated track support；5-6-3, servo-actuated track.
Specific embodiment
Technical solution of the present invention is described further with reference to the accompanying drawing:
Embodiment 1: automatic ingot casting device includes: melting pot 1, puts lead valve assembly 2, casting package 3, casts lead stamp assembly 4 and be servo-actuated and put
Lead vehicle 5；1 bottom of melting pot be connected with put lead valve assembly 2 put lead pipe 2-6, put lead pipe 2-6 and lead to casting package 3, it is total to put lead valve
It completes to be switched on or off to putting lead pipe 2-6 at 2；There is casting package 3 respectively in the two sides of casting lead stamp assembly 4 and be servo-actuated and puts lead vehicle 5,
The servo-actuated lead mouth 3-11 of putting of casting package 3 is put lead vehicle 5 and is connect with servo-actuated；Servo-actuated lead vehicle 5 of putting is with one group of casting lead stamp of casting lead stamp assembly 4
Liquid lead in casting package 3 is accurately put to one group of casting lead stamp of casting lead stamp assembly 4, is piled by synchronous operation, servo-actuated lead vehicle 5 of putting
Stop putting lead after casting lead stamp, servo-actuated put after lead vehicle 5 is back to later group mold starts to put lead, in cycles.
It is described put lead valve assembly 2 include: retarder 2-1, lead screw 2-2, connecting rod 2-3, articulated joint 2-4, put lead valve 2-5,
Put lead pipe 2-6, deceleration rack 2-7, motor 2-8 and hinged internal frame 2-9；It puts lead valve 2-5 and is placed in and put on lead pipe 2-6, put lead valve 2-5
Control shaft by connecting rod 2-3 and articulated joint 2-4 it is hinged；Articulated joint is connected to one end of lead screw 2-2, and lead screw 2-2, which is penetrated, to be subtracted
In fast device 2-1, there is the screw with lead screw cooperation in retarder 2-1；Retarder 2-1 operating is driven under the action of motor 2-8,
Retarder 2-1 drives lead screw 2-2 to make expanding-contracting action, and lead screw 2-2 is put lead valve 2-5 by connecting rod 2-3 promotion and is switched on or off.
The casting package 3 include: hydraulic cylinder 3-1, hydraulic cylinder leg 3-2, on put lead mouth 3-3, decentralization lead mouth 3-4, liquid
Pressure cylinder shaft 3-5, axle sleeve 3-6, insulated bag 3-7 and decentralization lead pipe 3-8；Hydraulic cylinder leg 3- is connected in the upper end of insulated bag 3-7
2, hydraulic cylinder 3-1 is connected on hydraulic cylinder leg 3-2；Lead mouth 3-3 is put on the lower end in insulated bag 3-7 has, and above puts lead mouth
3-3 is connected with decentralization lead mouth 3-4 by transferring lead pipe 3-8；Axle sleeve 3-6, hydraulic cylinder shaft 3- are connected in the upper end of insulated bag 3-7
5 is corresponding with lead mouth 3-3 is above put across axle sleeve 3-6；Putting on described has bellmouth in lead mouth 3-3, the hydraulic cylinder shaft 3-5
End is tapered pole, and tapered pole is corresponding with bellmouth；Hydraulic cylinder 3-1 pushes hydraulic cylinder shaft 3-5 to rise or fall, and realizes hydraulic
The tapered pole of the end cylinder shaft 3-5 opens or closes bellmouth.
The decentralization lead mouth 3-4 includes: locking mother 3-9, holds lead chamber 3-10 and be servo-actuated and put lead pipe 3-11；The decentralization
There is boss in the end lead pipe 3-8, and locking mother 3-9 is locked in lead chamber 3-10 is held on the boss of the decentralization end lead pipe 3-8, can be convex
It is rotated on platform；It is connected with to be servo-actuated in appearance lead chamber 3-10 and puts lead pipe 3-11, appearance lead chamber 3-10 has the lead liquid that insulated bag 3-7 is flowed into slow
Punching effect.
Servo-actuated put on lead pipe 3-11 has longitudinal waveform pipeline configuration, is hanging connected in the servo-actuated lead of putting for putting lead vehicle 5 and hangs
On bar 5-7, longitudinal waveform pipeline guarantees the consistency from the outflow lead liquid of lead liquid mouth out.
The casting lead stamp assembly 4 includes: roll shaft 4-1, roller 4-2, track 4-3, chain 4-4, ingot mould 4-5 and is servo-actuated
Block 4-6；The ingot mould 4-5 is that two die cavitys are one group, is connected by multiple groups ingot mould 4-5 by chain 4-4 and constitutes ring-type,
And cycle operation；It is connected with roll shaft 4-1 in the two sides ingot mould 4-5, is connected with roller 4-2 on roll shaft 4-1, under roller 4-2
Side has track 4-3, roller 4-2 to run on track 4-3；Chain 4-4 is connected on roll shaft 4-1 on the outside of roller 4-2, it is each
Group die cavity is a chain 4-4；Servo-actuated card 4-6 is respectively connected on every a chain of side, servo-actuated card 4-6 drives servo-actuated put
Lead vehicle 5 is run simultaneously.
It is described it is servo-actuated put lead vehicle 5 include: put lead tappet 5-1, put lead vehicle 5-2, front 5-3, lead track road 5-4, with
Dynamic roller 5-5, servo-actuated track frame 5-6, it puts lead sunpender 5-7, pulley 5-8, pulley yoke 5-9, keep off 5-10, wirerope 5-11, counterweight afterwards
Block 5-12 and tappet 5-13；The top for putting lead vehicle 5-2 is connected with loose roll 5-5, is connected with and puts on the outer wall of loose roll 5-5
Lead tappet 5-1 and tappet 5-13 puts the two sides that lead tappet 5-1 and tappet 5-13 is located at the outer wall of loose roll 5-5；?
The side tappet 5-13 has servo-actuated track frame 5-6, tappet 5-13 to be overlapped on the servo-actuated track 5-6-3 of servo-actuated track frame 5-6；
It is connected on putting lead tappet 5-1 and puts lead sunpender 5-7, hung in the lower part for putting lead sunpender 5-7 and be connected to the servo-actuated of decentralization lead mouth 3-4
Put lead pipe 3-11；There is lead track road 5-4 in the bottom for putting lead vehicle 5-2, has a slope in the front of lead track road 5-4, put lead vehicle
5-2 is run on lead track road 5-4；There are front 5-3 and rear gear 5-10 respectively in the front and back ends of lead track road 5-4, lead is put in restriction
Vehicle 5-2 traffic coverage；One end of wirerope 5-11, which is connected to, puts on lead vehicle 5-2, and the other end is connected with clump weight around pulley 5-8
5-12, pulley 5-8 are connected on pulley yoke 5-9.
The servo-actuated track frame 5-6 includes: servo-actuated track plates 5-6-1, servo-actuated track support 5-6-2 and servo-actuated track 5-
6-3；It is connected with servo-actuated track support 5-6-2 in the lower end of servo-actuated track plates 5-6-1, is had on servo-actuated track plates 5-6-1 servo-actuated
Track 5-6-3, the servo-actuated track 5-6-3 are closed-loop shaped track；Servo-actuated lead vehicle 5 of putting is in the servo-actuated card 4-6 of casting lead stamp assembly 4
Drive under run simultaneously, put the lower part lead sunpender 5-7 and hang and connect 4 servo-actuated and put lead pipe 3-11 and be released into lead liquid to ingot mould 4-5, be servo-actuated
It is servo-actuated to put lead vehicle 5 and servo-actuated card 4-6 disengaging when bar 5-13 runs to front end along servo-actuated track 5-6-3；Meanwhile hydraulic cylinder 3-1 is pushed away
Hydrodynamic pressure cylinder shaft 3-5 decline, puts lead mouth 3-3 closing by, and lead is put in casting package stopping；It is servo-actuated and puts under the action of clump weight 5-12
Lead vehicle 5 is pulled to later group mold cavity position to be poured, and hydraulic cylinder 3-1 pushes hydraulic cylinder shaft 3-5 to rise, lead mouth 3-3 is put by and is beaten
It opens, casting package starts to put lead, and tappet 5-13 is run along servo-actuated track 5-6-3 again, in cycles.
Claims (8)
1. a kind of automatic ingot casting device of lead pig moulding machine, it is characterized in that: automatic ingot casting device include: melting pot, put lead valve assembly,
Casting package is cast lead stamp assembly and is servo-actuated and puts lead vehicle；Melting pot bottom be connected with put lead valve assembly put lead pipe, put lead pipe and lead to
Casting package puts lead valve assembly and completes to be switched on or off to putting lead pipe；Casting lead stamp assembly two sides have respectively casting package and with
Dynamic to put lead vehicle, the servo-actuated of casting package puts lead mouth and puts lead vehicle and connect with being servo-actuated；Servo-actuated one group of casting lead for putting lead Che Suizhu lead stamp assembly
Liquid lead in casting package is accurately put to one group of casting lead stamp of casting lead stamp assembly, is piled by mould synchronous operation, servo-actuated lead vehicle of putting
Stop putting lead after casting lead stamp, servo-actuated put after lead vehicle is back to later group mold starts to put lead, in cycles.
2. the automatic ingot casting device of lead pig moulding machine according to claim 1, it is characterized in that: described puts lead valve assembly packet
Include: retarder, connecting rod, articulated joint, puts lead valve, puts lead pipe, deceleration rack, motor and hinged internal frame lead screw；It puts lead valve and is placed in and put
On lead pipe, the control shaft for putting lead valve is hinged by connecting rod and articulated joint；Articulated joint is connected to one end of lead screw, and lead screw, which penetrates, to be subtracted
In fast device, there is the screw with lead screw cooperation in retarder；Retarder operating is driven under the action of motor, retarder drives silk
Thick stick makees expanding-contracting action, and lead screw is put lead valve by connecting rod promotion and is switched on or off.
3. the automatic ingot casting device of lead pig moulding machine according to claim 1, it is characterized in that: the casting package includes: liquid
Cylinder pressure, hydraulic cylinder leg, on put lead mouth, decentralization lead mouth, hydraulic cylinder shaft, axle sleeve, insulated bag and decentralization lead pipe；In the upper of insulated bag
End is connected with hydraulic cylinder leg, and hydraulic cylinder is connected on hydraulic cylinder leg；Lead mouth is put on having in lower end in insulated bag, above puts
Lead mouth is connected with decentralization lead mouth by transferring lead pipe；Be connected with axle sleeve in the upper end of insulated bag, hydraulic cylinder shaft pass through axle sleeve with it is upper
It is corresponding to put lead mouth；Putting on described has bellmouth in lead mouth, the hydraulic cylinder shaft end portion is tapered pole, tapered pole and taper
Hole is corresponding；The hydraulic cylinder shaft of Hydraulic Cylinder rises or falls, and realizes the opening of the tapered pole to bellmouth in hydraulic cylinder shaft end portion
Or it closes.
4. the automatic ingot casting device of lead pig moulding machine according to claim 3, it is characterized in that: the decentralization lead mouth includes:
Locking is female, holds lead chamber and is servo-actuated and puts lead pipe；There is boss in the decentralization lead pipe end, and the female lead chamber that will hold of locking is locked in decentralization lead
On the boss of tube end, it can be rotated on boss；It is connected with to be servo-actuated in appearance lead chamber and puts lead pipe, hold what lead chamber flowed into insulated bag
Lead liquid has buffer function.
5. the automatic ingot casting device of lead pig moulding machine according to claim 1 or 4, servo-actuated lead pipe is put it is characterized in that: described
On have longitudinal waveform pipeline configuration, be hanging connected in it is servo-actuated put the putting on lead sunpender of lead vehicle, longitudinal waveform pipeline guarantees from lead out
The consistency of liquid mouth outflow lead liquid.
6. the automatic ingot casting device of lead pig moulding machine according to claim 1, it is characterized in that: the casting lead stamp assembly packet
It includes: roll shaft, roller, track, chain, ingot mould and servo-actuated card；The ingot mould is that two die cavitys are one group, by multiple groups ingot casting
Mould is connected by chain constitutes ring-type, and cycle operation；It is connected with roll shaft in ingot mould two sides, roller is connected on roll shaft,
There is track below roller, roller orbits；Chain is connected on the roll shaft on the outside of roller, each group of die cavity is one
Pitch chain item；It is respectively connected with servo-actuated card on every a chain of side, the servo-actuated dynamic servo-actuated lead vehicle of putting of cassette tape is run simultaneously.
7. the automatic ingot casting device of lead pig moulding machine according to claim 1, servo-actuated lead vehicle packet is put it is characterized in that: described
Include: put lead tappet, put lead vehicle, front, lead track road, loose roll, servo-actuated track frame, put lead sunpender, pulley, pulley yoke, after
Gear, wirerope, clump weight and tappet；The top for putting lead vehicle is connected with loose roll, is connected on the outer wall of loose roll and puts lead
Tappet and tappet, put lead tappet and tappet be located at loose roll outer wall two sides；There is servo-actuated rail in tappet side
Road frame, tappet are overlapped on the servo-actuated track of servo-actuated track frame；It is connected on putting lead tappet and puts lead sunpender, hung putting lead
The lower part of bar hang be connected to decentralization the servo-actuated of lead mouth put lead pipe；There is lead track road in the bottom for putting lead vehicle, in the front in lead track road
There is a slope, puts lead vehicle and run on lead track road；Front and back ends in lead track road have front and rear gear respectively, and lead is put in restriction
Vehicle traffic coverage；One end of wirerope, which is connected to, puts on lead vehicle, and the other end is connected with clump weight around pulley, and pulley is connected to cunning
On wheel carrier.
8. the automatic ingot casting device of lead pig moulding machine according to claim 7, it is characterized in that: the servo-actuated track frame packet
It includes: servo-actuated track plates, servo-actuated track support and servo-actuated track；It is connected with servo-actuated track support in the lower end of servo-actuated track plates,
There is servo-actuated track on servo-actuated track plates, the servo-actuated track is closed-loop shaped track；It is servo-actuated put lead Che Zhu lead stamp assembly with
Run simultaneously under the drive of dynamic card, put lead sunpender lower part and hang connect servo-actuated and put lead pipe and be released into lead liquid to ingot mould, tappet along with
It is servo-actuated to put lead vehicle and servo-actuated card disengaging when dynamic rail road runs to front end；Meanwhile the hydraulic cylinder shaft decline of Hydraulic Cylinder, it is put by
Lead mouth is closed, and lead is put in casting package stopping；It is servo-actuated under the action of clump weight and puts lead vehicle and be pulled to later group mold cavity position to be poured,
The hydraulic cylinder shaft of Hydraulic Cylinder rises, and lead mouth opening is put by, and casting package starts to put lead, and tappet is transported along servo-actuated track again
Row, in cycles.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910161836.2A CN109648053A (en) | 2019-03-04 | 2019-03-04 | A kind of automatic ingot casting device of lead pig moulding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910161836.2A CN109648053A (en) | 2019-03-04 | 2019-03-04 | A kind of automatic ingot casting device of lead pig moulding machine |
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| CN201910161836.2A Pending CN109648053A (en) | 2019-03-04 | 2019-03-04 | A kind of automatic ingot casting device of lead pig moulding machine |
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