CN202701358U - Linear type high position casting system with lead concentrated supply - Google Patents

Linear type high position casting system with lead concentrated supply Download PDF

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Publication number
CN202701358U
CN202701358U CN 201220152077 CN201220152077U CN202701358U CN 202701358 U CN202701358 U CN 202701358U CN 201220152077 CN201220152077 CN 201220152077 CN 201220152077 U CN201220152077 U CN 201220152077U CN 202701358 U CN202701358 U CN 202701358U
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CN
China
Prior art keywords
lead
plumbous
order
valve
melting furnace
Prior art date
Application number
CN 201220152077
Other languages
Chinese (zh)
Inventor
杨军
胡帅
万玉华
叶荣卒
何玉禄
罗朝刚
Original Assignee
重庆远风机械有限公司
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Application filed by 重庆远风机械有限公司 filed Critical 重庆远风机械有限公司
Priority to CN 201220152077 priority Critical patent/CN202701358U/en
Application granted granted Critical
Publication of CN202701358U publication Critical patent/CN202701358U/en

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Abstract

The utility model relates to a linear type high position casting system with a lead concentrated supply. A single-machine and single-pot casting machine can not satisfy development needs on the aspects such as efficiency, environment protection and energy consumption. According to the linear type high position casting system with the lead concentrated supply, a high position lead smelting furnace of a steel platform is respectively connected with an electric control box and a lead pig conveying system, the high position lead smelting furnace is connected with a cast panel main machine through the lead pig conveying system and a lead supply valve system, the cast panel main machine is connected with the high position lead smelting furnace through a scrap recovery system, and a circulating water tank is connected with the cast panel main machine through a pipeline. Melting of alloy lead pig, conveying of liquid lead, quantitative supply of the liquid lead, automatic lifting and recovery of the scrap, automatic lifting and adding of the lead pig, automation and intellectualization of production process can be achieved. One smelting furnace is equipped with eight independent operation cast panel main machines, high position self-flow quantitative supply with lead is achieved, the number of lead smelting furnaces is decreased, energy saving is achieved, and meanwhile concentration of exhaust emission is achieved.

Description

Linear pattern is high-order to be concentrated for plumbous casting system
Technical field
The utility model relates to high-order the concentrating of linear pattern and supplies plumbous casting system.
Background technology
Along with the development of battery industry pole plate casting, adapt to environmental protection and energy-conservation requirement for raising the efficiency; And no matter existing single pot of casting machine of unit is that the aspects such as efficient, environmental protection, energy consumption can not satisfy development need.Adopting concentrated is the developing direction of China's battery industry for plumbous casting system.
Summary of the invention
The utility model is for above-mentioned reason, and high-order the concentrating for plumbous casting system of linear pattern can realize that the fusing of alloy lead, the conveying of plumbous liquid, plumbous liquid weight feed, waste material automatic lifting reclaim, and the lead pig automatic lifting also adds production procedure automation, intellectuality.A lead melting furnace is equipped with 8 platform independent operation cast panel main frame, realizes high-order the gravity flow quantitatively for plumbous, reduces the lead melting furnace number of units, energy-conservation simultaneously concentrated toxic emission.
The utility model is achieved through the following technical solutions for achieving the above object:
A kind of linear pattern is high-order to be concentrated for plumbous casting system, the high-order lead melting furnace of steel platform connects respectively electric cabinet and lead pig induction system, high-order lead melting furnace is by the lead pig induction system, for the connection of plumbous valve system connection cast panel main frame, the cast panel main frame connects high-order lead melting furnace by the waste recovery system, and cyclic water tank is connected with the cast panel main frame by pipeline.
For better effect: the structure of high-order lead melting furnace is: electrothermal tube in the stove is set in the molten lead body of heater, molten lead body of heater inside is divided into two pannikins by thermal insulation layer, outlet in the molten lead body of heater, be provided with safety valve, the agitator that arranges on the plate of molten lead body of heater pot edge, level controling mechanism, the useless sheet cylinder of pressure, the useless sheet of pressure are grabbed by electric cabinet and are controlled.
The structure of lead pig induction system is: carry through the lead pig slope to connect to carry in the stove by surface-based lead pig horizontal feed to arrive high-order lead melting furnace inside; Carrier chain is by carrying reducing motor to connect the level controling mechanism of high-order lead melting furnace in horizontal reducing motor, the slope reducing motor stove.
The defeated lead pipe assembly welding of the multistage threeway of plumbous liquid in defeated lead system and being integral, threeway outlet arrange respectively heating semi-ring, stay-warm case, stay-warm case shrouding and back-up roller dynamic bearing movably.
By quantitative cylinder band ovable valve stem, acting on valve body and valve body end cap is conical surface seal for plumbous valve system; Plumbous valve is provided with cast iron heating collar, thermocouple and stay-warm case.
Its advantage is: the metal that 1, simultaneously 8 cast panel main frames is provided fusing by a high-order lead melting furnace, reduce former every casting plate machine and be equipped with a lead melting furnace, more reasonably utilized the occupation of land space, a people can operate 2 equipment simultaneously, reduce energy consumption, efficient improves, and adopts a lead melting furnace waste discharge mouth more to be conducive to environmental requirement.
2, utilize a high-order lead melting furnace simultaneously 8 cast panel main frames to be provided the metal of fusing, inner high temperature and the low temperature marker space of adopting of this lead melting furnace, required plumbous liquid temp is adopted the heat stepwise mode, be equipped with simultaneously agitator, favourable to the uniformity of metal composition and temperature.This mode is the energy-conservation quality that more is conducive to reduce the volatilization impact casting pole plate of alloy lead not only.Outlet in the lead melting furnace has been equipped with the stove internal safety valve.
3, because adopting high-order lead melting furnace, the interpolation of lead pig is inconvenient, has set up the lead pig induction system for this reason, from ground by lead melting furnace liquid level signal automatic transport and add supply.Reduced labour intensity.
4, the slitter edge that 8 cast panel main frame casting is produced passes through waste recovery mechanism, centralized recovery, and the sheet that will give up is sent lead melting furnace back to, melts more fully for ease of useless sheet, utilizes and presses useless sheet mechanism that the sheet that gives up is pressed downward in the lead melting furnace in the lead melting furnace.
5, the alloy of fusing provides plumbous liquid to the cast panel main frame that 8 straight lines are arranged side by side respectively by defeated lead system, has set up safety valve for preventing in the unexpected stove and exporting.Consider the expanded by heating in defeated lead pipe road, rolling bearing is set up in the installation of defeated lead pipe, be conducive to because of expansion stuck.Fail the uniformity that the thermal recovery heating ring is conducive to heat that adds of lead pipe, easy-to-dismount stay-warm case maintains easily.
6, the alloy of fusing enters high-order for lead system by defeated lead pipe road, respectively 8 cast panel main frames are independently supplied lead, by quantitative cylinder, control valve rod and valve body carry out conical surface seal, realize open closed, in emergency circumstances adopt the water-cooled safety valve to lead to by force the cold water chilling and close that the heating of plumbous valve is provided with heating collar, insulation has been equipped with stay-warm case, and the waste gas of generation also is provided with takes out dust hood.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described:
High-order the concentrating for plumbous casting system of Fig. 1: be the utility model--linear pattern arranged schematic diagram.
Fig. 2: be the utility model--high-order lead melting furnace schematic diagram.
Fig. 3: be the utility model--lead pig induction system schematic diagram.
Fig. 4: be the utility model--waste recovery system schematic.
Fig. 5: be the utility model--defeated lead system schematic diagram.
Fig. 6: be the utility model--for plumbous valve system schematic diagram.
Fig. 7: for Fig. 6 supplies plumbous valve system cutaway view.
The specific embodiment
See Fig. 1:Utilize level controling mechanism 17 to provide signal by the high-order lead melting furnace 2 that is installed on the steel platform 1, under the control of electric cabinet 8, lead pig conveyer 3 arrives the lead pig automatic transport among the high-order lead melting furnace 2, thereby realizes that automatic makeup is to adding the lead pig function.The plumbous liquid of high-order lead melting furnace 2 fusings enters cast panel main frame 9 by high-order under the control of lead system 7 respectively through defeated lead pipe road 6, and cyclic water tank 4 provides the cooling to cast panel main frame 9.The waste material that is produced by cast panel main frame 9 is by waste recovery hoisting mechanism 5 centralized collection and be transported among the high-order lead melting furnace 2.
See Fig. 2:Utilize a high-order lead melting furnace 2, in molten lead body of heater 10, pass through 11 pairs of lead pig heat fused of electrothermal tube in the stove, molten lead body of heater 10 inside are divided into two pannikins by thermal insulation layer 16, under the control of electric cabinet 8 respectively by electrothermal tube 11 to its heating, realize the interior high-low temperature difference of molten lead body of heater, thereby reach energy-saving effect.For preventing accident, the outlet in the lead melting furnace has been equipped with safety valve 15, and agitator 14 is set in the stove, and the stirring of discontinuity is favourable to the uniformity of metal composition and temperature; Level controling mechanism 17 is responsible for providing the supply signal of lead pig.Melt more fully for ease of useless sheet, utilize and press useless sheet cylinder 12 start by set dates in the lead melting furnace, employing is pressed useless sheet to grab 13 pairs of useless sheets and is pressed downward in the lead melting furnace.The waste gas that produces is also got rid of by a concentrated waste discharge mouth of lead melting furnace.
See Fig. 3:Lead pig supply in the high-order lead melting furnace 2 is to carry 19 to enter conveying 21 arrival lead melting furnaces inside in the stove through the lead pig slope by surface-based lead pig horizontal feed 18.Lead pig is placed on the carrier chain 20, by carrying reducing motor 24 as each section independent power in horizontal reducing motor 22 slope reducing motors 23 stoves, the supply signal of lead pig is provided providing by level controling mechanism 17, carry out by setup program supply and add, to guarantee the stable for plumbous required of cast panel main frame 9.Avoid artificial interpolation, reduced labour intensity.
See Fig. 4:The slitter edge that 8 cast panel main frame casting are produced is used as power by the recovery reducing motor 27 in the waste recovery system, and waste material waste recovery chain 26 on waste recovery frame 25 transmits centralized recovery, and the sheet that will give up is sent lead melting furnace back to.
See Fig. 5:The multistage threeway of plumbous liquid in defeated lead pipe road 6 of high-order lead melting furnace 2 fusings failed lead pipe 31 assembly weldings and is integral, the threeway outlet is flowed through respectively each for plumbous valve system 7, for guaranteeing the stability of defeated lead pipe temperature, be equipped with respectively heating semi-ring 30 to its heating, set up simultaneously stay-warm case 29 and be incubated.Repair and replacement for ease of the heating semi-ring have designed stay-warm case shrouding 28 for convenience detach.Stuck because of thermal expansion for preventing defeated lead pipe, set up movably back-up roller dynamic bearing 32.
See Fig. 6, Fig. 7:The alloy of fusing is by supplying plumbous valve system 7, by quantitative cylinder 34 band ovable valve stems 33, act on valve body 42 and valve body end cap 41 carries out conical surface seal, utilize quantitative cylinder 34 to stretch out and regain acting in conjunction, realize open closed, quantitatively supply plumbous to 8 cast panel main frames 9 respectively by stream lead pipe 36.In emergency circumstances adopt cooling water pipe 37 to carry out water flowing to 38 coolings of cooling valve, block plumbous liquid and flow.The heating of plumbous valve is provided with cast iron heating collar 39, provides signal by the thermocouple 40 that is installed on it, and heats reaching in the temperature required situation, and has been equipped with plumbous valve stay-warm case 35 to its insulation.

Claims (5)

1. high-order the concentrating of linear pattern supplies plumbous casting system, it is characterized in that: the high-order lead melting furnace (2) of steel platform (1) connects respectively electric cabinet (8) and lead pig conveyer (3), high-order lead melting furnace (2) is by lead pig conveyer (3), connect cast panel main frame (9) for plumbous valve system (7), cast panel main frame (9) by waste recovery system (5) connect high-order lead melting furnace (2), cyclic water tank (4) is connected with cast panel main frame (9) by pipeline.
2. a kind of linear pattern as claimed in claim 1 is high-order concentrates for plumbous casting system, it is characterized in that: the structure of high-order lead melting furnace (2) is: electrothermal tube (11) in the stove is set in the molten lead body of heater (10), molten lead body of heater (10) is inner to be divided into two pannikins by thermal insulation layer (16), outlet in the molten lead body of heater (10), be provided with safety valve (15), the agitator (14) that arranges on the plate of molten lead body of heater (10) pot edge, level controling mechanism (17), the useless sheet cylinder (12) of pressure, the useless sheet of pressure are grabbed (13) and are controlled by electric cabinet (8).
3. a kind of linear pattern as claimed in claim 1 is high-order concentrates for plumbous casting system, and it is characterized in that: the structure of lead pig conveyer (3) is: carry (19) to connect through the lead pig slope by surface-based lead pig horizontal feed (18) and carry (21) to arrive high-order lead melting furnace (2) inside in the stove; Carrier chain (20) is by carrying reducing motor (24) to connect the level controling mechanism (17) of high-order lead melting furnace (2) in horizontal reducing motor (22), slope reducing motor (23) stove.
4. a kind of linear pattern as claimed in claim 1 is high-order concentrates for plumbous casting system, it is characterized in that: the defeated lead pipe (31) of the plumbous liquid multistage threeway in defeated lead pipe road (6) flows to respectively each for plumbous valve system (7), and the threeway outlet arranges respectively heating semi-ring (30), stay-warm case (29), stay-warm case shrouding (28) and reaches movably back-up roller dynamic bearing (32).
5. a kind of linear pattern as claimed in claim 1 is high-order concentrates for plumbous casting system, it is characterized in that: by quantitative cylinder (34) band ovable valve stem (33), acting on valve body (42) and valve body end cap (41) is conical surface seal for plumbous valve system (7); Plumbous valve is provided with cast iron heating collar (39), thermocouple (40) and stay-warm case (35).
CN 201220152077 2012-04-12 2012-04-12 Linear type high position casting system with lead concentrated supply CN202701358U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103600056A (en) * 2013-10-21 2014-02-26 安徽省华森电源有限公司 Energy-saving type intensive lead supply device used for preparing grid
CN104043810A (en) * 2014-06-10 2014-09-17 天能电池(芜湖)有限公司 Molten lead dissolving and conveying system
CN104525920A (en) * 2015-01-09 2015-04-22 浙江美能电气有限公司 Environmentally-friendly concentrated lead supply device for accumulator grid
CN105081294A (en) * 2015-08-17 2015-11-25 共慧冶金设备科技(苏州)有限公司 Magnesium alloy valve type casting system
CN107626912A (en) * 2017-07-28 2018-01-26 长兴群峰自动化设备有限公司 A kind of cast welding machine centralized lead supply system
CN108620568A (en) * 2017-03-16 2018-10-09 中国石油天然气股份有限公司 Lead stamp processing unit (plant) and lead stamp processing method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103600056A (en) * 2013-10-21 2014-02-26 安徽省华森电源有限公司 Energy-saving type intensive lead supply device used for preparing grid
CN104043810A (en) * 2014-06-10 2014-09-17 天能电池(芜湖)有限公司 Molten lead dissolving and conveying system
CN104525920A (en) * 2015-01-09 2015-04-22 浙江美能电气有限公司 Environmentally-friendly concentrated lead supply device for accumulator grid
CN105081294A (en) * 2015-08-17 2015-11-25 共慧冶金设备科技(苏州)有限公司 Magnesium alloy valve type casting system
CN105081294B (en) * 2015-08-17 2018-01-30 共慧冶金设备科技(苏州)有限公司 A kind of magnesium alloy valve type casting system
CN108620568A (en) * 2017-03-16 2018-10-09 中国石油天然气股份有限公司 Lead stamp processing unit (plant) and lead stamp processing method
CN107626912A (en) * 2017-07-28 2018-01-26 长兴群峰自动化设备有限公司 A kind of cast welding machine centralized lead supply system

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