CN209614162U - A kind of lead pig moulding machine puts lead automatic control device - Google Patents
A kind of lead pig moulding machine puts lead automatic control device Download PDFInfo
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- CN209614162U CN209614162U CN201920270873.2U CN201920270873U CN209614162U CN 209614162 U CN209614162 U CN 209614162U CN 201920270873 U CN201920270873 U CN 201920270873U CN 209614162 U CN209614162 U CN 209614162U
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- lead
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- 238000000465 moulding Methods 0.000 title claims abstract description 14
- 238000005266 casting Methods 0.000 claims abstract description 63
- 239000007788 liquid Substances 0.000 claims abstract description 39
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 2
- 230000003139 buffering effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005275 alloying Methods 0.000 abstract description 2
- 239000012467 final product Substances 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract 1
- 239000002893 slag Substances 0.000 description 6
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241000309551 Arthraxon hispidus Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
A kind of lead pig moulding machine puts lead automatic control device, belongs to the lead casting device of lead pig moulding machine.Lead casting automatic control device includes: to put lead hydraulic cylinder, put lead joint, lead casting package, put lead pipe, being servo-actuated and put lead vehicle and follower；It is connected in the upper end of lead casting package and puts lead hydraulic cylinder, be connected in the lower end of lead casting package by putting lead joint and put lead pipe；Put lead pipe the other end be lifted on it is servo-actuated put on lead vehicle, it is servo-actuated to put the drive of lead vehicle and put lead pipe movement；It is fixedly installed with follower on the outside of lead vehicle in servo-actuated put, it is servo-actuated to put lead vehicle and be overlapped on follower；It is servo-actuated to put lead parking stall between follower and lead casting package.Advantage: the utility model structure is simple, rationally distributed, stable and reliable operation, high degree of automation.Lead casting package can keep the temperature lead liquid, guarantee constant temperature casting, alloying element scaling loss is small, final product quality is high.The characteristics of quantitative accurate, lead liquid oxygen rate is low, high production efficiency, especially it is adaptable to the production of the metal ingot casting containing oxidizable element.
Description
Technical field
The utility model relates to a kind of lead casting device of lead pig moulding machine, especially a kind of lead of putting of lead pig moulding machine is controlled automatically
Device processed.
Background technique
Currently, lead casting unit is widely used to domestic lead smeltery, the primary operational of lead ingot casting process has been realized
Different degrees of mechanization or automation, when being poured, is pumped into casting package for the liquid lead in market pot using lead pump
In, liquid lead is injected into ingot mould through casting package quantitative pouring apparatus and carries out ingot casting, strikes off the slag blanket on liquid lead surface, then
By the technical process of cooling and shaping, printing, demoulding, then by cantilever crane by the lead pig pile of demoulding at pile.For improving finished product
The working condition of lead ingot casting, reducing labor intensity, it is positive all to have served.
The above-mentioned automatic ingot casting of liquid lead has the following problems: during lead ingot casting, liquid lead need to be pumped by lead liquid by lead pump
Into casting package, forces to increase liquid lead flow velocity, exacerbate the oxidation mixing velocity of lead liquid and air, increase slag making, simultaneously
It is difficult to control the cast temperature of lead liquid；Full open type, liquid lead melt are contacted with air completely, and slag making is serious；Lead is poured ingot casting
When unleaded liquid Liquid level increase the slag making chance of lead liquid there are the reflux of lead liquid, lead liquid in flow process because of surface constantly more
New and generation oxidation lead skim, often blocks quantitative pouring apparatus, the failures such as lead is leaked in casting process, to cause to be cast
Lead pig it is quantitative inaccurate.
Utility model content
What the purpose of this utility model was to provide for a kind of lead pig moulding machine puts lead automatic control device, solves in the prior art
The problem of quantitative pouring apparatus easily blocks, and lead failure is leaked in casting process.
Purpose of the utility model is realized as follows: putting lead automatic control device includes: to put lead hydraulic cylinder, put lead joint
Head, lead casting package put lead pipe, are servo-actuated and put lead vehicle and follower；It is connected in the upper end of lead casting package and puts lead hydraulic cylinder, poured in lead
The lower end of cast packet is connected with by putting lead joint and puts lead pipe；The other end for putting lead pipe is lifted on to be servo-actuated and put on lead vehicle, servo-actuated to put lead
Lead pipe movement is put in vehicle drive；It is fixedly installed with follower on the outside of lead vehicle in servo-actuated put, it is servo-actuated to put lead vehicle 5 and be overlapped on follower
On；It is servo-actuated to put lead parking stall between follower and lead casting package.
It is described put lead joint include: on put lead mouth and decentralization lead mouth；On put the bottom that lead mouth is connected in insulated bag, In
On put lead mouth lower end be connected with decentralization lead mouth；There is bellmouth in the inner cavity that lead mouth is put on described.
The decentralization lead mouth includes: to hold lead chamber, decentralization lead pipe and locking mother；The upper end of the decentralization lead pipe with above put
There are boss in the connection of lead mouth, the lower end for transferring lead pipe, and locking mother is socketed on decentralization lead pipe, will hold lead chamber and is locked in decentralization lead pipe end
On the boss in portion, the appearance lead chamber of locking can rotate on boss；It is connected in the lower end for holding lead chamber and puts lead pipe, hold lead chamber to guarantor
The lead liquid that thermometer bulb flows into has buffer function.
The lead casting package includes: hydraulic cylinder leg, hydraulic cylinder shaft, axle sleeve and insulated bag；Connect in the upper end of insulated bag
It is connected to hydraulic cylinder leg, lead hydraulic cylinder is put and is connected on hydraulic cylinder leg；Axle sleeve, hydraulic cylinder shaft are connected in the upper end of insulated bag
It is corresponding with lead mouth is above put across axle sleeve；Lead mouth is put on having in bottom in insulated bag, and the lower end of the hydraulic cylinder shaft is
Tapered pole, tapered pole are corresponding with the bellmouth for putting lead mouth inner cavity；It puts the hydraulic cylinder shaft of lead Hydraulic Cylinder to rise or fall, realize
Blocking or release of the tapered pole in hydraulic cylinder shaft end portion to bellmouth.
Described putting on lead pipe has longitudinal waveform pipeline configuration, be hanging connected in it is servo-actuated put the putting on lead sunpender of lead vehicle, it is longitudinal
Waveform pipeline guarantees the consistency from the outflow lead liquid of lead liquid mouth out, further ensures the consistency of each lead pig and accurate
Property.
The servo-actuated lead vehicle of putting includes: to put lead tappet, put lead vehicle, front, lead track road, loose roll, tappet, put
Lead sunpender, pulley, pulley yoke, rear gear, wirerope and clump weight；The top for putting lead vehicle is connected with loose roll, in the outer of loose roll
Be connected on wall and put lead tappet and tappet, put lead tappet and tappet be located at loose roll outer wall two sides；Tappet
It is overlapped on follower；It is connected on putting lead tappet and puts lead sunpender, hung to be connected in the lower part for putting lead sunpender and put lead pipe；It is putting
Lead track road is arranged at the bottom of lead vehicle, has a slope in the front in lead track road, puts lead vehicle and run on lead track road；In lead track
The front and back ends in road have front and rear gear respectively, limit and put the section that lead vehicle runs two groups of casting lead stamps；One end of wirerope is connected to
It puts on lead vehicle, the other end is connected with clump weight around pulley, and pulley is connected on pulley yoke.
The follower includes: servo-actuated track plates, servo-actuated track support and servo-actuated track；In the lower end of servo-actuated track plates
It is connected with servo-actuated track support, there is servo-actuated track on servo-actuated track plates, the servo-actuated track is closed-loop shaped track.
Beneficial effect during decentralization lead pipe discharges liquid lead into ingot mould, is servo-actuated as the above scheme is adopted
It puts lead vehicle and follows casting lead stamp assembly synchronous operation, be suspended in the servo-actuated lead pipe of putting put under lead tappet for putting lead vehicle and follow ingot casting
Mould, and liquid lead is accurately discharged into ingot mould.
The servo-actuated tappet for putting lead vehicle is run according to servo-actuated track, when tappet runs to the end of servo-actuated track, with
Dynamic lead vehicle of putting is out of service, servo-actuated to put lead vehicle and just fill ingot mould.
When putting lead vehicle and running to the slope of lead track road front, servo-actuated lead vehicle of putting is detached from casting lead stamp assembly, and tappet falls,
It is detached from servo-actuated track, the hydraulic cylinder shaft decline of lead Hydraulic Cylinder is put, the blocking of lead mouth is put by, lead is put in the stopping of lead casting package；Matching
Under the action of pouring weight, servo-actuated put is stopped advancing after gear after lead vehicle is returned to, lead pipe is put and is located just above later group ingot mould；
Meanwhile putting the hydraulic cylinder shaft of lead Hydraulic Cylinder and rising, the release of lead mouth is put by, lead casting package restarts by putting lead pipe to casting
Liquid lead is discharged in ingot mould, servo-actuated lead car weight of putting newly follows casting lead stamp assembly synchronous operation, and tappet is also again along servo-actuated track
Operation, in cycles.
During lead ingot casting, liquid lead is released naturally from the lead pipe of putting of melting pot bottom, and flow velocity is uniform, subtracts significantly
Lack liquid lead to contact with air, reduced slag making, puts lead liquid liquid level in lead pipe and casting package using holding lead chamber and being servo-actuated
It keeps stablizing, makes during putting lead that lead liquid is more stable, lead is not easy to plug and leak in casting process, solve and quantify in the prior art
The problem of casting device easily blocks, and lead failure is leaked in casting process, has reached the purpose of this utility model.
Advantage:
1, it can effectively prevent the lead hydrorrhea stream in production process, improve production efficiency and reduce energy consumption.
2, casting flow is controllable.
3, lead liquid liquid level is basicly stable in lead casting package, and entire casting process keeps permanent liquid level casting, guarantees not undercurrent
Without reflux, realizes without reflux casting production, avoid or reduce the iron loss in casting process, turn over phenomena such as slag, it can be effective
Productivity is improved, cost is reduced, plays the effect of energy-saving and production-increase.
4, it has ensured the minimal disturbances of lead liquid in lead casting package, has reduced melt oxidation, and ensured and put the steady of lead flow
It is qualitative.
5, the characteristics of accurate, lead liquid oxygen rate is low, high production efficiency is quantified, the lead containing oxidizable element is especially adaptable to
The production of alloy cast ingot.
6, lead casting package can keep the temperature lead liquid, guarantee constant temperature casting, alloying element scaling loss is small, final product quality is high.
7, structure is simple, rationally distributed, stable and reliable operation, high degree of automation.
Detailed description of the invention
Fig. 1 is the structure chart of the utility model.
Fig. 2 is the overlooking structure figure of Fig. 1.
Fig. 3 is that the utility model puts lead joint structure chart.
The lead casting package structure chart of Fig. 4 the utility model.
Fig. 5 is the right view structure chart of Fig. 4.
Fig. 6 is that lead bassinet structure figure is put in the servo-actuated of the utility model.
Fig. 7 is the overlooking structure figure of Fig. 6.
Fig. 8 is the left view structure chart of Fig. 6.
Fig. 9 is the follower configuration figure of the utility model.
In figure, 1, put lead hydraulic cylinder；2, lead joint is put；3, lead casting package；4, lead pipe is put；5, it is servo-actuated and puts lead vehicle；6, it follows
Device；3-1, hold lead chamber；3-2, hydraulic cylinder leg；3-3, on put lead mouth；3-4, decentralization lead mouth；3-5, hydraulic cylinder shaft；3-6, axle sleeve；
3-7, insulated bag；3-8, decentralization lead pipe；3-9, locking are female；5-1, lead tappet is put；5-2, lead vehicle is put；5-3, front；5-4, lead
Track road；5-5, loose roll；5-6, tappet；5-7, lead sunpender is put；5-8, pulley；5-9, pulley yoke；5-10, rear gear；5-11,
Wirerope；5-12, clump weight；6-1, servo-actuated track plates；6-2, servo-actuated track support；6-3, servo-actuated track.
Specific embodiment
The technical solution of the utility model is further illustrated with reference to the accompanying drawing:
Embodiment 1 put lead automatic control device include: put lead hydraulic cylinder 1, put lead joint 2, lead casting package 3, put lead pipe 4,
It is servo-actuated to put lead vehicle 5 and follower 6；It is connected in the upper end of lead casting package 3 and puts lead hydraulic cylinder 1, passed through in the lower end of lead casting package 3
It puts lead joint 2 and is connected with and put lead pipe 4；Put lead pipe 4 the other end be lifted on it is servo-actuated put on lead vehicle 5, it is servo-actuated to put the drive of lead vehicle 5 and put lead
Pipe 4 moves；It is fixedly installed with follower 6 in the servo-actuated outside for putting lead vehicle 5, it is servo-actuated to put lead vehicle 5 and be overlapped on follower 6；It is servo-actuated
Lead vehicle 5 is put between follower 6 and lead casting package 3.
It is described put lead joint 2 include: on put lead mouth 3-3 and decentralization lead mouth 3-4；On put lead mouth 3-3 and be connected to insulated bag
Bottom in 3-7 is connected with decentralization lead mouth 3-4 in the upper lower end for putting lead mouth 3-3；There is cone in the inner cavity that lead mouth 3-3 is put on described
Shape hole.
The decentralization lead mouth 3-4 includes: to hold lead chamber 3-1, decentralization lead pipe 3-8 and locking mother 3-9；The decentralization lead pipe
The upper end of 3-8 is connect with lead mouth 3-3 is above put, and there is boss in the lower end of decentralization lead pipe 3-8, and locking mother 3-9 is socketed in decentralization lead pipe 3-8
On, lead chamber 3-10 will be held and be locked on the boss of the decentralization end lead pipe 3-8, the appearance lead chamber 3-10 of locking can turn on boss
It is dynamic；It is connected in the lower end for holding lead chamber 3-1 and puts lead pipe 4, holding lead chamber 3-1 has buffer function to the lead liquid that insulated bag 3-7 is flowed into.
The lead casting package 3 includes: hydraulic cylinder leg 3-2, hydraulic cylinder shaft 3-5, axle sleeve 3-6 and insulated bag 3-7；It is protecting
The upper end of thermometer bulb 3-7 is connected with hydraulic cylinder leg 3-2, puts lead hydraulic cylinder 1 and is connected on hydraulic cylinder leg 3-2；In insulated bag 3-7
Upper end be connected with axle sleeve 3-6, it is corresponding with lead mouth 3-3 is above put that hydraulic cylinder shaft 3-5 passes through axle sleeve 3-6.
Lead mouth 3-3 is put on the bottom in insulated bag 3-7 has, the lower end of the hydraulic cylinder shaft 3-5 is tapered pole, cone
Shape column is corresponding with the bellmouth for putting the inner cavity lead mouth 3-3；Putting lead hydraulic cylinder 1 pushes hydraulic cylinder shaft 3-5 to rise or fall, and realizes liquid
Blocking or release of the tapered pole of the end pressure cylinder shaft 3-5 to bellmouth.
Described putting on lead pipe 4 has longitudinal waveform pipeline configuration, be hanging connected in it is servo-actuated put the putting on lead sunpender 5-7 of lead vehicle 5,
Longitudinal waveform pipeline guarantees the consistency from the outflow lead liquid of lead liquid mouth out, further ensure each lead pig consistency and
Accuracy.
It is described it is servo-actuated put lead vehicle 5 include: put lead tappet 5-1, put lead vehicle 5-2, front 5-3, lead track road 5-4, with
Dynamic roller 5-5, tappet 5-6, it puts lead sunpender 5-7, pulley 5-8, pulley yoke 5-9, keep off 5-10, wirerope 5-11 and clump weight afterwards
5-12；The top for putting lead vehicle 5-2 is connected with loose roll 5-5, be connected on the outer wall of loose roll 5-5 put lead tappet 5-1 and
Tappet 5-6 puts the two sides that lead tappet 5-1 and tappet 5-6 is located at the outer wall of loose roll 5-5；Tappet 5-6 is overlapped on
On follower 6；It is connected on putting lead tappet 5-1 and puts lead sunpender 5-7, hung to be connected in the lower part for putting lead sunpender 5-7 and put lead pipe
4；There is lead track road 5-4 in the bottom for putting lead vehicle 5-2, has a slope in the front of lead track road 5-4, put lead vehicle 5-2 in lead vehicle
It is run on track 5-4；There are front 5-3 and rear gear 5-10 respectively in the front and back ends of lead track road 5-4, lead vehicle 5-2 operation is put in restriction
The section of two groups of casting lead stamps；One end of wirerope 5-11, which is connected to, puts on lead vehicle 5-2, and the other end is connected with around pulley 5-8 matches
Pouring weight 5-12, pulley 5-8 are connected on pulley yoke 5-9；
The follower 6 includes: servo-actuated track plates 6-1, servo-actuated track support 6-2 and servo-actuated track 6-3；In servo-actuated rail
The lower end of guidance tape 6-1 is connected with servo-actuated track support 6-2, there is servo-actuated track 6-3 on servo-actuated track plates 6-1, and described is servo-actuated
Track 6-3 is closed-loop shaped track.
Claims (7)
1. a kind of lead pig moulding machine puts lead automatic control device, it is characterized in that: lead casting automatic control device includes: that put lead hydraulic
Cylinder puts lead joint, lead casting package, puts lead pipe, being servo-actuated and put lead vehicle and follower；It is connected with that put lead hydraulic in the upper end of lead casting package
Cylinder is connected with by putting lead joint in the lower end of lead casting package and puts lead pipe；The other end for putting lead pipe is lifted on to be servo-actuated and put on lead vehicle,
It is servo-actuated to put the drive of lead vehicle and put lead pipe movement；It is fixedly installed with follower on the outside of lead vehicle in servo-actuated put, it is servo-actuated to put lead vehicle (5) overlap joint
On follower；It is servo-actuated to put lead parking stall between follower and lead casting package.
2. lead pig moulding machine according to claim 1 puts lead automatic control device, it is characterized in that: described puts lead joint packet
It includes: above putting lead mouth and decentralization lead mouth；On put the bottom that lead mouth is connected in insulated bag, be connected with decentralization in the upper lower end for putting lead mouth
Lead mouth；There is bellmouth in the inner cavity that lead mouth is put on described.
3. lead pig moulding machine according to claim 2 puts lead automatic control device, it is characterized in that: the decentralization lead mouth packet
It includes: it is female to hold lead chamber, decentralization lead pipe and locking；The upper end of the decentralization lead pipe is connect with lead mouth is above put, and transfers the lower end of lead pipe
There is boss, locking mother is socketed on decentralization lead pipe, and it will hold lead chamber and be locked on the boss of decentralization lead pipe end, the appearance lead chamber of locking
It can be rotated on boss；It is connected in the lower end for holding lead chamber and puts lead pipe, holding lead chamber has buffering to the lead liquid that insulated bag flows into
Effect.
4. lead pig moulding machine according to claim 1 puts lead automatic control device, it is characterized in that: the lead casting package packet
It includes: hydraulic cylinder leg, hydraulic cylinder shaft, axle sleeve and insulated bag；It is connected with hydraulic cylinder leg in the upper end of insulated bag, puts lead hydraulic cylinder
It is connected on hydraulic cylinder leg；It is connected with axle sleeve in the upper end of insulated bag, it is corresponding with lead mouth is above put that hydraulic cylinder shaft passes through axle sleeve；
Lead mouth is put on having in bottom in insulated bag, and the lower end of the hydraulic cylinder shaft is tapered pole, tapered pole and puts lead mouth inner cavity
Bellmouth it is corresponding；It puts the hydraulic cylinder shaft of lead Hydraulic Cylinder to rise or fall, realizes the tapered pole in hydraulic cylinder shaft end portion to cone
The blocking or release in shape hole.
5. lead pig moulding machine according to claim 1 puts lead automatic control device, it is characterized in that: described putting on lead pipe has
Longitudinal waveform pipeline configuration, be hanging connected in it is servo-actuated put the putting on lead sunpender of lead vehicle, longitudinal waveform pipeline guarantees from lead liquid mouth out
The consistency for flowing out lead liquid, further ensures the consistency and accuracy of each lead pig.
6. lead pig moulding machine according to claim 1 puts lead automatic control device, servo-actuated lead vehicle is put it is characterized in that: described
Include: put lead tappet, put lead vehicle, front, lead track road, loose roll, tappet, put lead sunpender, pulley, pulley yoke, rear gear,
Wirerope and clump weight；The top for putting lead vehicle is connected with loose roll, be connected on the outer wall of loose roll put lead tappet and with
Lever, put lead tappet and tappet be located at loose roll outer wall two sides；Tappet is overlapped on follower；It is servo-actuated putting lead
It is connected on bar and puts lead sunpender, hung to be connected in the lower part for putting lead sunpender and put lead pipe；There is lead track road in the bottom for putting lead vehicle, in lead
There is a slope in the front in track road, puts lead vehicle and runs on lead track road；Front and back ends in lead track road have front with after respectively
Gear limits and puts the section that lead vehicle runs two groups of casting lead stamps；One end of wirerope, which is connected to, puts on lead vehicle, and the other end is around pulley company
It is connected to clump weight, pulley is connected on pulley yoke.
7. lead pig moulding machine according to claim 1 puts lead automatic control device, it is characterized in that: the follower packet
It includes: servo-actuated track plates, servo-actuated track support and servo-actuated track；Servo-actuated track support, In are connected in the lower end of servo-actuated track plates
There is servo-actuated track on servo-actuated track plates, the servo-actuated track is closed-loop shaped track.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920270873.2U CN209614162U (en) | 2019-03-04 | 2019-03-04 | A kind of lead pig moulding machine puts lead automatic control device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920270873.2U CN209614162U (en) | 2019-03-04 | 2019-03-04 | A kind of lead pig moulding machine puts lead automatic control device |
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| Publication Number | Publication Date |
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| CN209614162U true CN209614162U (en) | 2019-11-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676097A (en) * | 2019-03-04 | 2019-04-26 | 江苏新春兴再生资源有限责任公司 | A kind of lead casting automatic control device of lead pig moulding machine |
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2019
- 2019-03-04 CN CN201920270873.2U patent/CN209614162U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676097A (en) * | 2019-03-04 | 2019-04-26 | 江苏新春兴再生资源有限责任公司 | A kind of lead casting automatic control device of lead pig moulding machine |
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